Kalvis Kalvis-2-30U Installation And Maintenance Manual Download Page 13

 

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7.

 

Boiler operation 

Boiler  can  be  operated  by  adult  persons  well  familiarized  with  boiler 

construction and this technical certificate.  

Attention!

  When  boiler  is  fired  with  damp  fuel  (firewood  or  chips),  formed 

condensate  combines  with  combustible  gases  resulting  in  acids,  which 
reduce  service  life  of  the  boiler  significantly.  Besides  that,  this  is 
inefficient, because given efficiency rate cannot be reached, so much more 
firewood is consumed.  

It  is  prohibited  to  fire  the  boiler  with  fine  wood  waste,  because 

explosion risk or sparking from chimney is possible. 

7.1. System preparation for heating 

Before firing the boiler, it is necessary to verify that heating system is filled 

with  thermal  water  and  de-aerated;  it  is  recommended  to  fill  with  de-salted, 
soft or at least rain water. If prepared soft water is used in the system, boiler 
case  will  serve  longer.  It  is  also  necessary  to  verify  that  the  valves 
disconnecting boiler from the system are open.  

7.2. Boiler firing 

(

see fig.1

)

 

When  firing  the  boiler  for  the  first  time,  also  for  long  period  of  non-

operation  (after  summer  season),  it  is  necessary  to  heat  up  the  heat-proof 
concrete  parts  for  the  moisture  contained  inside,  turning  into  steam,  did  not 
disintegrate  such parts. Put into the hearth, onto firegrate (

21

) small quantity 

of  fine  firewood  and,  after  opening  firing  valve  (

6

)  fire  them.  Fuel  volume 

must  be  such  that  it  burned  within  20  -  30  min.  Repeat  the  process  after  2 
hours. Repeat this cycle 3 times. 

Before firing the boiler, open firing valve (

6

), through door (

22

 and 

24

) put 

on firegrate (

21

) fine-cut dry firewood or slivers and fire. Secondary air hole 

valves  (

14

)  have  to  be  closed.  Valves  are  regulated  when  temperature  in  the 

boiler reaches 60°C. 

After the fuel combusts, firing charge burns out, fill loading chamber with 

fuel (

how to fill: see below

), close firing valve (

6

). 

Fine chopped firewood burns more efficiently and raise boiler power. 
Load  firewood  into  loading  chamber  loose,  for  while  burning  they  could 

fall down to the bottom of the chamber. 

If coal is to be used, take 5 - 10 kg firewood and top with 10 cm coal. Coal 

is to be poured layer by layer in a number of times, depending on fuel quality 
and desirable heat volume. 

 

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KALVIS - 2-30U,    -2-40U       2012.02.06

 

 

 

 

 

 

Example

Summary of Contents for Kalvis-2-30U

Page 1: ...ick product barcode here CENTRAL HEATING SOLID FUEL BOILER KALVIS 2 30 U KALVIS 2 40 U TECHNICAL CERTIFICATE INSTALLATION AND MAINTENANCE MANUAL ST 144948958 13 2011 LST EN 303 5 20548 87 20548 93 Exa...

Page 2: ...ng system and chimney I have the following claims 1 Thinking that this happened due to defects of the boiler I ask you to send your representatives for checking the installed boiler finding and elimin...

Page 3: ...ng system 12 6 4 Burning chamber assembly 17 6 5 Draught regulator insertion 17 6 6 Connection of boiler cooling system 17 6 7 Requirements for electric part installation 19 6 8 Exhauster connection o...

Page 4: ...boiler it will cause no troubles in handling and serve you reliably safely for a long time We wish you a warm and comfortable life 29 KALVIS 2 30U 2 40U 2012 02 06 REPORT ON BOILER INSTALLATION Boiler...

Page 5: ...h 4 way mixing valve or thermostatic 3 way valve in order to ensure temperature that the water returning to the boiler was of no lower than 60 C Attention If you fail to meet this requirement corrosio...

Page 6: ...0 1260 1300 1540 1700 815 900 1260 1300 Mass no more than net gross kg 364 385 473 494 Firing with 18 20 damp birch firewood It is not recommended to fire with firewood damper than 30 For boilers with...

Page 7: ...Fig 1 1 Boiler body 2 Upper loading cover 3 Electric heating element installation place 4 Cooling coil installation place 5 Service cover 6 Firing valve 7 Upper decorative cover 8 Hot water branch 9 F...

Page 8: ...s are stored and transported fastened onto wooden pallet and twisted with polythene film of nothing else is agreed in the supply agreement see fig 2a Boilers are allowed to transport exclusively in ve...

Page 9: ...vents the system from exceeding pressure by more than 0 15 MPa 1 5 kgf cm2 To close supply or return water line valves when boiler is in operation To dry fuel or other easily combustible materials nea...

Page 10: ...cessary to know that Smoke after getting into chimney from boiler flue pipe continues cooling steam contained in the smoke condense by settling on chimney walls especially in unheated loft and externa...

Page 11: ...o that primary air supply valves 23 were closed or the gap was no more than 2 mm Set desired temperature by turning regulator knob to relevant position If exhauster 11 is used set its temperature in t...

Page 12: ...VIS 2 30U 2 40U 2012 02 06 To fill boiler with fuel Open firing valve 6 Open door 22 and verify that ash does not block firegrate holes 21 for air could enter hearth 27 If needed move bottom fuel laye...

Page 13: ...first time also for long period of non operation after summer season it is necessary to heat up the heat proof concrete parts for the moisture contained inside turning into steam did not disintegrate...

Page 14: ...is recommended to install electric heating elements into the boiler in the case when the boiler is connected to heating system under diagram shown in fig 4a Electric part connection works on the boile...

Page 15: ...ter supply branch G a and c connections can be inter changed During cooling coil installation After unscrewing the screws take cover from trimming shield or brake perforation away After unscrewing nut...

Page 16: ...to replace the worn bricks do this in the following sequence Through front door 22 and 24 into secondary combustion chamber 13 insert the side and the central bricks D see fig 5 Place rear bricks C an...

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