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kaivac

cleaning

systems

TM

P a g e   ǀ  

9

www.kaivac.com

©2020 Kaivac, Inc. All Rights Reserved

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When using an electrical appliance, basic precautions should always be followed, including the following:

WARNING: To reduce the risk of fire, electric shock, or injury:

• 

ONLY USE with Kaivac, Inc. battery, and charger, CHARG36V series.

• 

When charging, make sure charger has at least 6 inches of clearance on all sides for adequate air flow.

• 

DO NOT charge batteries outdoors.

• 

DO NOT attempt to repair, service or modify the batteries or charger. Contact Kaivac Technical Support with any issues.

• 

DO NOT short-circuit the battery or charger terminals with conductive items such as paper clips. This can deliver high        

current, resulting in hear and fire.

• 

Keep sparks and flames away from batteries.

• 

DO NOT crush, drop, incinerate or damage the Battery. Do NOT use a Battery that has been damaged in any way. DO NOT 

incinerate the battery even if it is non-working or severely damaged. The battery can explode in a fire.

• 

DO NOT expose a Battery or appliance to fire or excessive temperature. Exposure to fire or temperature above 2650F (1300C) 

may cause explosion.

• 

DO NOT use or store the NTC System or Battery in wet or moist conditions, or near flammable or combustible materials.

• 

DO NOT charge or store Battery for extended time (1 month or more) in temperatures below 400F (40C).

• 

If fumes smelled from battery, discontinue use immediately, place inside a metal canister in a well-ventilated area.

• 

Prevent unintentional starting. Ensure the switch is in the off-position before connecting to battery, picking up or carrying 

the appliance. Carrying the appliance with your finger on the switch, or energizing an appliance that has the switch on invites 

accidents.

• 

Disconnect the battery from the appliance before making any adjustments, changing accessories, or storing appliance. Such 

preventive safety measures reduce the risk of starting the appliance accidentally.

• 

When battery is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws or other small 

metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause 

burns or a fire.

• 

Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with 

water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

• 

Do not use a battery or appliance that is damaged or modified. Damaged or modified batteries may exhibit unpredictable 

behavior resulting in fire, explosion or risk of injury.

C

harger/Electrical Warnings:

• 

For commercial or residential use.

• 

Connect charging cord to a properly grounded outlet only. See Grounding Instructions.

• 

DO NOT plug in Charger while Vacuum Head is in ON position. It may damage the system.

• 

Follow all charging instructions and do not charge the battery or appliance outside of the temperature range specified in the 

instructions. Charging improperly or at temperatures outside of the specified range may damage the battery and increase 

the risk of fire.

• 

DO NOT leave charger plugged in when not in use.

• 

DO NOT operate charger if it has received a sharp blow, been dropped, or damaged in any way.

• 

DO NOT use charger if it has a damaged cord or plug

DO NOT carry charger by cord.

• 

DO NOT pull on charger cord to unplug. Grasp and pull the plug, not the cord. 

• 

DO NOT handle charger, including charger plug and charger terminals, with wet hands while charger is plugged in or while 

inserting plug into electrical outlet.

Vacuum and operation warnings:

• 

NO COMBUSTIBLES! Sparks inside the motor can ignite flammable vapors or dust. Do not use near combustible liquids and 

gases, or to pick up explosive dusts or gasoline. Do not pick up anything that is burning or smoking such as cigarettes or hot 

ashes.

• 

DO NOT plug Battery in while Vacuum Motor is in ON position. It may damage the system.

IMPORTANT SAFETY INSTRUCTIONS — SAVE THESE INSTRUCTIONS

READ ALL INSTRUCTIONS BEFORE USING (THIS APPLIANCE)

1.0  Getting Started

Summary of Contents for NO-TOUCH CLEANING 1200 Series

Page 1: ...kaivac cleaning systems TM NO TOUCH CLEANING NTC OPERATOR PARTS MANUAL 2020 Kaivac Inc All rights reserved www kaivac com P N MANUALNTC kaivac cleaning systems TM...

Page 2: ......

Page 3: ...eaning systems TM Revision Sheet Revision Sheet for MANUALNTC Kaivac Inc 2680 Van Hook Ave Hamilton OH 45015 NOTE Specifications and parts are subject to change without notice Release No Date Revision...

Page 4: ...lectrical Diagram 21 4 0 Troubleshooting and Upkeep 4 1 Troubleshooting 22 4 2 Troubleshooting Continued 23 4 3 Troubleshooting Continued 24 4 4 Troubleshooting Tips 25 4 5 Replacement Monthly 25 5 0...

Page 5: ...ntify your system below to see the correct manual pages for your product pg 20 21 pg 32 37 Associated Pages 2700 Series NTC 1 2 Warranty Registration Thank you for purchasing a Kaivac product Please t...

Page 6: ...smoking such as cigarettes matches or hot ashes If using extension cord with appliance make sure the connection is above the floor and away from exposure to liquid Keep all connections dry and off th...

Page 7: ...tion from the risk of electric shock Should replacement of the plug or cord become necessary use only identical replacement parts that include GFCI protection This appliance is for use on a nominal ci...

Page 8: ...and fully attach the appliance plug to the extension cord Periodically check the connection while operating to ensure it is fully attached Do not use an extension cord that provides a loose connection...

Page 9: ...pliance accidentally When battery is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal...

Page 10: ...and mechanically secured using the provided cord connector to use the equipment QUICK RELEASE INSTRUCTIONS 1 To disconnect the motor from the Battery pull the button on the electrical connector towar...

Page 11: ...and store in a cool location between 320F to 800F or 00C to 270C Hour Battery Gauge The Kaivac Batteries come with a built in Battery Gauge or Fuel Gauge which shows the approximate run time remaining...

Page 12: ...n Normal wear items such as wheels hoses seals gaskets cords casters squeegees and GFCI are excluded from warranty coverage All warranty claims must be accompanied by a Return Authorization Number RAN...

Page 13: ...iDrain CVS14 Vac Hose 1700 Series VH25 HC5 VHST20 2700 Series VH40 HC5 VHKVJRST Pressure Hose 1700 Series PH45 2700 Series PH75B Universal Fill Hose UFH Universal Fill Hose UFH Tool Cup WDVTC Electric...

Page 14: ...g product that foams use a foam inhibitor to cut excess Pour 2 capfuls of inhibitor in the Vac Hose with Vac running to coat inside of Hose 5 Check all hoses and spray lines for damage prior to use If...

Page 15: ...Use The bracket mounted on the black box is where the Power Pack is mounted Lower Power Pack onto bracket slide lowering it down into place The Charging Port location for the Power Pack is pictured b...

Page 16: ...tings Replace hose if cuts are found Water Tank Check condition of filter in water tank Clean as needed Empty the water tank to prevent mildew and bacteria growth Empty tank by dipping the vacuum hose...

Page 17: ...ems TM P a g e 1 7 www kaivac com 2020 Kaivac Inc All Rights Reserved 3 3 Vacuum Diagram 3 0 Maintenance INTAKEAT VACUUM WAND VACUUM HOSE FLOAT SWITCH VACUUM TANK 3 STAGE VACUUM EXHAUST BLACK BOX COMP...

Page 18: ...CAL CAP CHECKVALVE CHEMICAL CAP CHECKVALVE CHEMICAL TIP WATERTANK CHEMICAL TIP CHEMICAL VALVE CHEMICAL INJECTORW CHECKVALVE DRAW TUBE DRAW TUBE PULSE HOSE SPRAY GUN UNLOADER BLACK BOX COMPARTMENT PUMP...

Page 19: ...White N White N White N White N Green G Green G Green G White N White N White N Black L Black L Black L Black Red White N White N Green G Green G Green G Green G Green G AC POWERED 1250 NTC MACHINE K...

Page 20: ...L Black L Black L Red Black White N White N White N White N White N White N White N White N White N White N White N White N White N White N Black Red Green G Green G Green G Green G Green G Green G CO...

Page 21: ...d Red Red Red Red Red Red Red Red Black Black Black Black Black Black Black Black Black Black Black Red Red CONTROL PANEL PUMP MOTOR QUICK CHANGE POWER PACK VACUUM MOTOR HOUR METER HOUR METER CHARGE I...

Page 22: ...ck periodically Float shutoff screen dirty Spray off float screen to clean Float ball stuck Tap float and release clean Damaged hose Cut and repair replace Dump hose plug missing Contact dealer and re...

Page 23: ...ose damaged Repair or replace Regulator failed Replace Hose kinked Unkink and check for damage Seals in pump need replaced Remove and replace seals Bad fan pattern or pinpoint pattern on gun Debris in...

Page 24: ...ach or replace Clamp loose Tighten hose clamp Dump cap missing Replace cap Wheels and Casters Wheels will not roll rubbing Flat tires Inflate tires to 30 p s i Debris wrapped around axle Check for deb...

Page 25: ...d Vacuum Hose 5 Check to see if float ball was tripped Vacuum Shuts Off Prematurely 1 Check Float Cage clean if dirty 2 Cleaning Chemicals may be producing too much foam Use correct Chemicals Other Is...

Page 26: ...9 9 IN SNAP AND STRAP 10 KZFLOAT FLOAT SHUT OFF 11 CSS173 1 1 4 NPT X 1 1 2 HOSE ADAPTER 12 VLJHA VAC LID JUG HOLDER ASSEMBLY 13 CSS58 3 8 X 16 X 1 SST SCREW 14 CSS48 3 8 SST LARGE OD WASHER 15 SCCAP...

Page 27: ...UT 11 CSS72 COTTER PIN 1 8 DIA X 11 4 LG 12 CSS40 1 2 DIA WASHERS 13 AX195 AXLE 19 75 X 1 2 CR STEEL 14 WHL5 5 X 1 1 2 TPU WHEEL W 1 2 BB 15A PA1250 PUMP ASSEMBLY FOR KV1200 15B PA1250240V 2 PUMP ASSE...

Page 28: ...5 CPS68 90 DEG 1 8 NPT MALE X 6 CPS65 1 2 IN CLAMP 7 CPS43A 2 WAY BRASS VALVE VITON SEALS INCLUDES KNOB 8 CSS21F SNAP GRID HOSE CLAMP SIZE C PART NO PART DESCRIPTION 1 5ACBS PUMP 5 AMP CIRCUIT BREAKE...

Page 29: ...1 NO 10 3 4 SELF DRILLING 7 CSS27 1 4 NYLOC NUT 8 VBRAK VAC MOTOR BRACKET KV1200 9 CSS08 5 16 18 U NUT 10 VMH27 VAC MOTOR HOSE 1 10 2 3 4 5 7 6 8 9 1 3 5 4 2 7 10 12 11 8 9 6 Shown but not part of ass...

Page 30: ...T16 SIGHT TUBE 16 IN 1 2 ID 10B ST14 SIGHT TUBE 13 1 2 IN ID 11A CSS114 NYLON SNAP GRIP CLAMP SIZE F 11B CSS21 SNAP GRIP HOSE CLAMP SIZE D 12 CSS158 90 DEG BRASS 3 8 NPT X 1 2 HOSE 13 MFILT MUSHROOM F...

Page 31: ...ECTOR 10 CPS14B PULSE HOSE SHORT 11 CPS14 PULSE HOSE LONG 12 PUMPSPARE217 PUMP ONLY 1 3 5 4 2 7 10 12 11 8 9 6 5 11 1700 17001 Vac Motor Assembly PART NO PART DESCRIPTION 1A HEVM1 HIGH EFFICIENCY 120V...

Page 32: ...SS143 3 8 IN 90 DEG BRASS HOSE BARB 10 ST16B SIGHT TUBE 16 25 IN 3 8 ID 11 CSS21 SNAP GRIP HOSE CLAMP SIZE D 12 CSS158 90 DEG BRASS 3 8 NPT X 1 2 HOSE 13 MFILT MUSHROOM FILTER 14 CSS142 3 8 IN BRASS H...

Page 33: ...3 8 QD PLUG 9 CPS12JQC QUICK CONNECT INJECTOR 10 CPS14B PULSE HOSE SHORT 11 CPS14 PULSE HOSE LONG 12 PUMPSPARE217 PUMP ONLY 1 3 5 4 2 7 10 12 11 8 9 6 5 15 27001 Vac Motor Assembly PART NO PART DESCR...

Page 34: ...5B SPLATE17B SPLASH PLATE 17001 27501 6 CSS01 1 2 IN PUSH CAP NUT 7 WHEEL8B FLAT FREE TIRE 8 IN 1 2 HUB 8 CSS156 3 8 X 3 4 T THUMB SCREW YELLOW 9 HEPAHA2 HEPA HOUSING ASSEMBLY 10 AXSTRAP AXLE STRAP 1...

Page 35: ...REE TIRE 10 IN 5 8 HUB 6 CSS156 3 8 X 3 4 T THUMB SCREW YELLOW 7 HEPAHA2 HEPA HOUSING ASSEMBLY 8 AXSTRAP AXLE STRAP 9 KMB16 3 8 SST FLAT WASHER 10 CSS72 COTTER PIN 1 8 DIA X 11 4 LG 11A CSS40 1 2 DIA...

Page 36: ...T BREAKER SWITCH WHT 5 HMETER SNAP IN DIGITAL HOUR METER 6 JWW JUMPER WIRE WHITE 12 IN 7 JWB5 JUMPER WIRE BLACK 5 IN 1 7 5 4 6 3 2 PART NO PART DESCRIPTION 1 18AEMS2 18A ELECTROMAGNETIC SWITCH HEAVY D...

Page 37: ...EPER 3 HCOVER HEPA COVER P N VA3W VA3WB VA3W27 1 2 3 5 21 HEPA Assembly P N HEPAHA2 PART NO PART DESCRIPTION 1 CPS50A 3 WAY BRASS VALVE WITH VITON SEAL INCLUDES KNOB 2 CPS50B BLACK KNOB 3 WAY VALVE 3...

Page 38: ...Don t just clean it Kaivac it kaivac cleaning systemsTM TM TM...

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