background image

kaivac

cleaning

systems

TM

P a g e   ǀ  

1 0

1-800-287-1136

Customer/Technical Support

1.4  s

Afety

 p

ReCAUtions

: b

AtteRy

 o

peRAted

 (C

ontinUed

)

• 

CHECK FLOAT on Vacuum Motor and clean before each use. Clogged screen may lead to loss of suction.

• 

DO NOT allow to be used as a toy. Close attention is necessary when used by or near children.

• 

Use only as described in this manual. Use only manufacturer’s recommended attachments.

• 

DO NOT put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair and anything that 

may reduce air flow.

• 

Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.

• 

Use extra care when cleaning on stairs.

• 

DO NOT use without Vacuum Motor Float Cage in place.

SPRAY SYSTEM WARNINGS (ONLY):

• 

Do not spray liquid from the Kaivac onto electrical outlets or any electrical devices.

• 

Risk of injection or injury to persons - do not direct discharge stream at persons.

• 

INJECTION HAZARD: Equipment can cause serious injury if the spray permeates the skin. Do not point the gun at 

anyone or any part of the body. In case of permeation, seek medical aid immediately.

• 

This system is capable of producing 500 PSI (3447 kPa). To avoid rupture and injury, do not operate this pump with 

components rated less than 500 PSI (3447 kPa) working pressure (including but not limited to spray guns, hose, and 

hose connections); and before servicing, cleaning or removal of any part, shut off power and relieve pressure.

• 

High pressure cleaners shall not be used by children, persons with reduced physical, sensory or mental capabilities 

or lack of experience and knowledge or untrained personnel. Children shall not play with the appliance. Cleaning and 

user maintenance shall not be made by children without supervision. 

This product comes with a grounded attachable extension cord. If damaged, replace with equivalent cord rated 120V, 15 amps, 3-wire, 14 GA. This 

cord must be attached and mechanically secured using the provided cord connector to use the equipment.

QUICK RELEASE INSTRUCTIONS

1. 

To disconnect the motor from the Battery, pull the button on the electrical connector toward you and turn the electrical connector count

-

er-clockwise 90 degrees to disengage the motor electrical cord from the Battery Pack.

2. 

Then to remove the Battery from the unit, while standing at the rear of the nit, grab the Battery on either side and pull it away from the 

unit.

3. 

To reconnect the Battery Pack to the electrical motor, insert the motor electrical connector into the Battery Pack outlet aligning the key 

features of the electrical connector into the outlet key-way. Press the connector into the outlet and turn clockwise 90 degrees until the 

connector locks into place.

GROUNDING INSTRUCTIONS

The charger must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce 

the risk of electric shock. This appliance is equipped with a cord having equipment grounding conductor and grounding plug. The plug must be 

inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING — Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician 

or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance – if it will 

not fit the outlet; have a proper outlet installed by a qualified electrician.
This appliance is for use on a nominal circuit and has a grounding attachment plug. Make sure that the appliance is connected to an outlet having 

the same configuration as the plug. No adapter should be used with this appliance.

Personal Protective Equipment (PPE): 

It is recommended to wear proper personal protective equipment as required by the Chemical product label 

instructions used in conjunction with the appliance.

WARNING — To Reduce the Risk of Electric Shock — Do not expose to rain. Store indoors.

1.0  Getting Started

Battery Specifications

Weight

With Box, 11 lbs. (4,9 kg)

Body Material

Injection Mold Polypropylene

Dimensions (H x W x D)

18 x 7 x 5 in. (45,7 x 17,8 x 12,7 cm)

Voltage

36V DC

Battery Capacity

15 A-hr

Battery Current

15 A DC

Battery Type

Lithium-Ion

Approx. Run Time BOL (Beginning of Life)

60 minutes

Approx. Run Time EOL (End of Life)

35 minutes (discontinue use and take to recycling center)

Battery Box Receptacle

IP65 / IP67 (not required for UL)

Run Time Hour Meter

Acts as “odometer for battery” and runs only when motor switch is ON

Approx. Charge Cycles

400 @ 100% discharge / 500 @ 80% discharge

Cut off Voltage (fully discharged)

30V

Charger Specifications

Approx. Charge Time

5.5 hours

Charger Amps

4 Amps

Charge Voltage

42V DC

Charger Voltage

110-240VAC / 36VDC (240VAC version only needs correct plug for wall outlet)

Charging Robustness

No special instructions

Battery Charge Memory

None

Battery Charge Gauge

Yes, LED Indicator

Approx. Charge Cycles

400 @ 100% discharge / 500 @ 80% discharge

Storage/Inventory:

Storage & Operation Ambient Temp

32

0

F (0

0

C) to 80

0

F(27

0

C)

Storage & Shipping Charge

40-60% Charge (35-38VDC)

Summary of Contents for NO-TOUCH CLEANING 1200 Series

Page 1: ...kaivac cleaning systems TM NO TOUCH CLEANING NTC OPERATOR PARTS MANUAL 2020 Kaivac Inc All rights reserved www kaivac com P N MANUALNTC kaivac cleaning systems TM...

Page 2: ......

Page 3: ...eaning systems TM Revision Sheet Revision Sheet for MANUALNTC Kaivac Inc 2680 Van Hook Ave Hamilton OH 45015 NOTE Specifications and parts are subject to change without notice Release No Date Revision...

Page 4: ...lectrical Diagram 21 4 0 Troubleshooting and Upkeep 4 1 Troubleshooting 22 4 2 Troubleshooting Continued 23 4 3 Troubleshooting Continued 24 4 4 Troubleshooting Tips 25 4 5 Replacement Monthly 25 5 0...

Page 5: ...ntify your system below to see the correct manual pages for your product pg 20 21 pg 32 37 Associated Pages 2700 Series NTC 1 2 Warranty Registration Thank you for purchasing a Kaivac product Please t...

Page 6: ...smoking such as cigarettes matches or hot ashes If using extension cord with appliance make sure the connection is above the floor and away from exposure to liquid Keep all connections dry and off th...

Page 7: ...tion from the risk of electric shock Should replacement of the plug or cord become necessary use only identical replacement parts that include GFCI protection This appliance is for use on a nominal ci...

Page 8: ...and fully attach the appliance plug to the extension cord Periodically check the connection while operating to ensure it is fully attached Do not use an extension cord that provides a loose connection...

Page 9: ...pliance accidentally When battery is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal...

Page 10: ...and mechanically secured using the provided cord connector to use the equipment QUICK RELEASE INSTRUCTIONS 1 To disconnect the motor from the Battery pull the button on the electrical connector towar...

Page 11: ...and store in a cool location between 320F to 800F or 00C to 270C Hour Battery Gauge The Kaivac Batteries come with a built in Battery Gauge or Fuel Gauge which shows the approximate run time remaining...

Page 12: ...n Normal wear items such as wheels hoses seals gaskets cords casters squeegees and GFCI are excluded from warranty coverage All warranty claims must be accompanied by a Return Authorization Number RAN...

Page 13: ...iDrain CVS14 Vac Hose 1700 Series VH25 HC5 VHST20 2700 Series VH40 HC5 VHKVJRST Pressure Hose 1700 Series PH45 2700 Series PH75B Universal Fill Hose UFH Universal Fill Hose UFH Tool Cup WDVTC Electric...

Page 14: ...g product that foams use a foam inhibitor to cut excess Pour 2 capfuls of inhibitor in the Vac Hose with Vac running to coat inside of Hose 5 Check all hoses and spray lines for damage prior to use If...

Page 15: ...Use The bracket mounted on the black box is where the Power Pack is mounted Lower Power Pack onto bracket slide lowering it down into place The Charging Port location for the Power Pack is pictured b...

Page 16: ...tings Replace hose if cuts are found Water Tank Check condition of filter in water tank Clean as needed Empty the water tank to prevent mildew and bacteria growth Empty tank by dipping the vacuum hose...

Page 17: ...ems TM P a g e 1 7 www kaivac com 2020 Kaivac Inc All Rights Reserved 3 3 Vacuum Diagram 3 0 Maintenance INTAKEAT VACUUM WAND VACUUM HOSE FLOAT SWITCH VACUUM TANK 3 STAGE VACUUM EXHAUST BLACK BOX COMP...

Page 18: ...CAL CAP CHECKVALVE CHEMICAL CAP CHECKVALVE CHEMICAL TIP WATERTANK CHEMICAL TIP CHEMICAL VALVE CHEMICAL INJECTORW CHECKVALVE DRAW TUBE DRAW TUBE PULSE HOSE SPRAY GUN UNLOADER BLACK BOX COMPARTMENT PUMP...

Page 19: ...White N White N White N White N Green G Green G Green G White N White N White N Black L Black L Black L Black Red White N White N Green G Green G Green G Green G Green G AC POWERED 1250 NTC MACHINE K...

Page 20: ...L Black L Black L Red Black White N White N White N White N White N White N White N White N White N White N White N White N White N White N Black Red Green G Green G Green G Green G Green G Green G CO...

Page 21: ...d Red Red Red Red Red Red Red Red Black Black Black Black Black Black Black Black Black Black Black Red Red CONTROL PANEL PUMP MOTOR QUICK CHANGE POWER PACK VACUUM MOTOR HOUR METER HOUR METER CHARGE I...

Page 22: ...ck periodically Float shutoff screen dirty Spray off float screen to clean Float ball stuck Tap float and release clean Damaged hose Cut and repair replace Dump hose plug missing Contact dealer and re...

Page 23: ...ose damaged Repair or replace Regulator failed Replace Hose kinked Unkink and check for damage Seals in pump need replaced Remove and replace seals Bad fan pattern or pinpoint pattern on gun Debris in...

Page 24: ...ach or replace Clamp loose Tighten hose clamp Dump cap missing Replace cap Wheels and Casters Wheels will not roll rubbing Flat tires Inflate tires to 30 p s i Debris wrapped around axle Check for deb...

Page 25: ...d Vacuum Hose 5 Check to see if float ball was tripped Vacuum Shuts Off Prematurely 1 Check Float Cage clean if dirty 2 Cleaning Chemicals may be producing too much foam Use correct Chemicals Other Is...

Page 26: ...9 9 IN SNAP AND STRAP 10 KZFLOAT FLOAT SHUT OFF 11 CSS173 1 1 4 NPT X 1 1 2 HOSE ADAPTER 12 VLJHA VAC LID JUG HOLDER ASSEMBLY 13 CSS58 3 8 X 16 X 1 SST SCREW 14 CSS48 3 8 SST LARGE OD WASHER 15 SCCAP...

Page 27: ...UT 11 CSS72 COTTER PIN 1 8 DIA X 11 4 LG 12 CSS40 1 2 DIA WASHERS 13 AX195 AXLE 19 75 X 1 2 CR STEEL 14 WHL5 5 X 1 1 2 TPU WHEEL W 1 2 BB 15A PA1250 PUMP ASSEMBLY FOR KV1200 15B PA1250240V 2 PUMP ASSE...

Page 28: ...5 CPS68 90 DEG 1 8 NPT MALE X 6 CPS65 1 2 IN CLAMP 7 CPS43A 2 WAY BRASS VALVE VITON SEALS INCLUDES KNOB 8 CSS21F SNAP GRID HOSE CLAMP SIZE C PART NO PART DESCRIPTION 1 5ACBS PUMP 5 AMP CIRCUIT BREAKE...

Page 29: ...1 NO 10 3 4 SELF DRILLING 7 CSS27 1 4 NYLOC NUT 8 VBRAK VAC MOTOR BRACKET KV1200 9 CSS08 5 16 18 U NUT 10 VMH27 VAC MOTOR HOSE 1 10 2 3 4 5 7 6 8 9 1 3 5 4 2 7 10 12 11 8 9 6 Shown but not part of ass...

Page 30: ...T16 SIGHT TUBE 16 IN 1 2 ID 10B ST14 SIGHT TUBE 13 1 2 IN ID 11A CSS114 NYLON SNAP GRIP CLAMP SIZE F 11B CSS21 SNAP GRIP HOSE CLAMP SIZE D 12 CSS158 90 DEG BRASS 3 8 NPT X 1 2 HOSE 13 MFILT MUSHROOM F...

Page 31: ...ECTOR 10 CPS14B PULSE HOSE SHORT 11 CPS14 PULSE HOSE LONG 12 PUMPSPARE217 PUMP ONLY 1 3 5 4 2 7 10 12 11 8 9 6 5 11 1700 17001 Vac Motor Assembly PART NO PART DESCRIPTION 1A HEVM1 HIGH EFFICIENCY 120V...

Page 32: ...SS143 3 8 IN 90 DEG BRASS HOSE BARB 10 ST16B SIGHT TUBE 16 25 IN 3 8 ID 11 CSS21 SNAP GRIP HOSE CLAMP SIZE D 12 CSS158 90 DEG BRASS 3 8 NPT X 1 2 HOSE 13 MFILT MUSHROOM FILTER 14 CSS142 3 8 IN BRASS H...

Page 33: ...3 8 QD PLUG 9 CPS12JQC QUICK CONNECT INJECTOR 10 CPS14B PULSE HOSE SHORT 11 CPS14 PULSE HOSE LONG 12 PUMPSPARE217 PUMP ONLY 1 3 5 4 2 7 10 12 11 8 9 6 5 15 27001 Vac Motor Assembly PART NO PART DESCR...

Page 34: ...5B SPLATE17B SPLASH PLATE 17001 27501 6 CSS01 1 2 IN PUSH CAP NUT 7 WHEEL8B FLAT FREE TIRE 8 IN 1 2 HUB 8 CSS156 3 8 X 3 4 T THUMB SCREW YELLOW 9 HEPAHA2 HEPA HOUSING ASSEMBLY 10 AXSTRAP AXLE STRAP 1...

Page 35: ...REE TIRE 10 IN 5 8 HUB 6 CSS156 3 8 X 3 4 T THUMB SCREW YELLOW 7 HEPAHA2 HEPA HOUSING ASSEMBLY 8 AXSTRAP AXLE STRAP 9 KMB16 3 8 SST FLAT WASHER 10 CSS72 COTTER PIN 1 8 DIA X 11 4 LG 11A CSS40 1 2 DIA...

Page 36: ...T BREAKER SWITCH WHT 5 HMETER SNAP IN DIGITAL HOUR METER 6 JWW JUMPER WIRE WHITE 12 IN 7 JWB5 JUMPER WIRE BLACK 5 IN 1 7 5 4 6 3 2 PART NO PART DESCRIPTION 1 18AEMS2 18A ELECTROMAGNETIC SWITCH HEAVY D...

Page 37: ...EPER 3 HCOVER HEPA COVER P N VA3W VA3WB VA3W27 1 2 3 5 21 HEPA Assembly P N HEPAHA2 PART NO PART DESCRIPTION 1 CPS50A 3 WAY BRASS VALVE WITH VITON SEAL INCLUDES KNOB 2 CPS50B BLACK KNOB 3 WAY VALVE 3...

Page 38: ...Don t just clean it Kaivac it kaivac cleaning systemsTM TM TM...

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