Kaba 7102 series Installation Instructions Manual Download Page 2

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Important

: Please keep these instructions. The combination of this lock has

been factory preset: 2 and 4 pressed together, then 3.

WARNING

For your own safety, you must change the combination at the time of

installation.

PLEASE READ AND FOLLOW ALL DIRECTIONS CAREFULLY

Since every installation is unique, carefully check windows, frame, door, etc. to

ensure that the recommended procedures will not cause damage. KABA is not

responsible for any damage caused by installation.

Tools Required

•

⁄

" (6 mm) Drill Bit

• 1" (25 mm) Wood Chisel

•

⁄

" (19 mm) Hole Saw

• Phillips-head Screwdriver

• 1" (25 mm) Drill Bit or Hole Saw

• 1

⁄

" (41 mm) Hole Saw

Caution

: Wear safety glasses when preparing door.

• 2 Pairs of Pliers

• Hacksaw

• Hammer

• Center Punch

• Drill (variable speed recommended)

Summary of Contents for 7102 series

Page 1: ...7 1 0 2 7 1 0 8 SERIES Installation Instructions ...

Page 2: ...every installation is unique carefully check windows frame door etc to ensure that the recommended procedures will not cause damage KABA is not responsible for any damage caused by installation Tools Required 1 4 6 mm Drill Bit 1 25 mm Wood Chisel 3 4 19 mm Hole Saw Phillips head Screwdriver 1 25 mm Drill Bit or Hole Saw 15 8 41 mm Hole Saw Caution Wear safety glasses when preparing door 2 Pairs o...

Page 3: ...k Location 3 B Marking the Door 3 C Drilling Holes in the Door 4 D Making the Bolt Face Plate Cutout 4 E Installing the Bolt 5 F Adjusting the Lock 5 G Installing the Lock 6 H Checking the Locks Operation 7 I Installing the Strike 8 J Setting a New Combination 8 K Instructions for Resetting Unknown Combinations 10 L Troubleshooting 12 Templates Center of Manual ...

Page 4: ...RMINE THE HAND OF YOUR DOOR Many of the installation instructions refer to the handing of your door The hand of the door is determined with the door in the closed position from the exterior or pushbutton side of the door A Right Hand Door Door opens inward push Hinged on the right side B Left Hand Door Door opens inward push Hinged on the left side C Right Hand Reverse Door Door opens outward pull...

Page 5: ...the marks for drilling the seven holes precisely at the points indicated on the template The center punch mark in the edge of the door must be centered based on the thickness of the door B 4 Remove the template C DRILLING HOLES IN THE DOOR CAUTION Positioning and drilling must be done straight to ensure trouble free operation of the 7100 Series lockset Improper drilling may result in exces sive fo...

Page 6: ...e door edge Draw a line around the face plate Remove the bolt from the door A See Figure 4 1 D 2 For doors without a beveled edge use a sharp 1 25 mm wood chisel to remove approxi mately 1 8 3 mm of material or enough so the face plate is perfectly flush with the edge of the door B See Figure 4 1 D 3 For doors with a beveled edge follow step 2 except the face plate will not be flush with the edge ...

Page 7: ...ining the breakoff point hold the tailpiece firmly with a pair of pliers on the lock side of the tailpiece just beside the desired break line See Figure 6 2 b With a second pair of pliers grip the tailpiece at the other side of the line and bend it up and down until it breaks See Figure 6 2 F 2 While holding the lockset firmly against the outside surface of the door See Figure 6 1 mark tailpiece Y...

Page 8: ...kwise to the stop posi tion and repeat Step G 2 G 3 While holding the lock firmly against the out side surface of the door with one hand use the other to mount the inside thumbturn assembly to the interior side of the door with two thru bolts finger tight See Figure 7 2 Make sure that tailpiece Y is engaged into the vertical cutout of the inside thumbturn assembly G 4 Insert tailpiece X into the h...

Page 9: ...humbturn to the left counterclock wise until it stops This will clear previously depressed buttons Release it and repeat Steps H 2 and H 3 H 4 Release the outside thumbturn the bolt will stay in the retracted position H 5 Turn the inside thumbturn A to the stop posi tion the bolt will extend to its locked position See Figure 8 4 H 6 If the bolt does not retract or extend fully loosen the two thru ...

Page 10: ...tituted with a foreign part If the lock is used with a wall bumper the warranty is null and void If a doorstop is required we recommend the use of a floor secured stop The environment and conditions of use determine the life of finishes on Kaba Access Control products Finishes on Kaba Access Control products are subject to change due to wear and environmental corrosion Kaba Access Control cannot b...

Page 11: ...STRAIGHT LEFT HAND DOOR 7102 7108 TEMPLATE NOTE Lock will accomodate doors 13 8 35 mm to 21 4 57 mm thick Suitable reinforcement shall be provided by the hollow metal door manufacturer to prevent collapsing of door When door silencers are to be installed proper allowances must be made for strike location Edge of door for 2 3 4 70 mm Backset For both 2 3 8 60mm and 2 3 4 70mm backsets IMPORTANT Use...

Page 12: ... RIGHT HAND DOOR 7102 7108 TEMPLATE NOTE Lock will accomodate doors 13 8 35 mm to 21 4 57 mm thick Suitable reinforcement shall be provided by the hollow metal door manufacturer to prevent collapsing of door When door silencers are to be installed proper allowances must be made for strike location Edge of door for 2 3 4 70 mm Backset backset For both 2 3 8 60mm and 2 3 4 70mm backsets IMPORTANT Us...

Page 13: ...rt bolt mark around face plate of bolt mortise to depth required BACKSET BACKSET For door with existing 21 8 54 mm dia hole align template with this circle IMPORTANT Drill the four 1 4 6 mm dia holes before all other holes 23 8 60 mm 4 100 mm for 23 4 Backset 35 8 90 mm for 23 8 Backset Edge of door for 2 3 8 60 mm Backset use 2 3 4 70 mm backset for deadbolt cutout ...

Page 14: ...face plate of bolt mortise to depth required BACKSET BACKSET For door with existing 21 8 54 mm dia hole align template with this circle IMPORTANT Drill the four 1 4 6 mm dia holes before all other holes 2 3 8 60 mm Edge of door for 2 3 8 60 mm Backset use 2 3 4 70 mm backset for deadbolt cutout 4 100 mm for 2 3 4 Backset 3 5 8 90 mm for 2 3 8 Backset 1 8 4 mm 1 8 4 mm I ...

Page 15: ...S CONTROL 2941 INDIANA AVENUE WINSTON SALEM NC 27199 3770 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 1563 POSTAGE WILL BE PAID BY ADDRESSEE WINSTON SALEM NC ...

Page 16: ...r Exercise Room This lock is New Installation Replacing a conventional keyed lock Replacing a Kaba Mechanical Pushbutton Lock Replacing a Kaba Electronic Access Control Replacing a Keyless Lock other than Kaba How did you learn about Kaba Access Control Pushbutton Locks Advertisement Previous Use Internet Web Another Use Locksmith Maintenance Training Class Other please specify What was your reaso...

Page 17: ...Notes ...

Page 18: ...bolt Make sure the vertical and horizontal center lines are well aligned with the bolt center lines I 2 Where the center lines meet drill a 1 25 mm diameter by 1 1 8 28 mm deep hole to guaran tee that the bolt will be completely extended in the door jam See Figure 9 1 I 3 Mortise chisel out the marked area to 1 8 3 mm deep so that the strike will be flush with the door frame I 4 Secure the strike ...

Page 19: ... code from the mechanism J 5 Select a new code and write it down some or all of the buttons may be used for your new code pressed individually or simultaneously NOTE A button may be used only once J 6 With the door open enter your new code Depress each button fully and release A slight click should be felt See Figure 10 5 J 7 Turn the outside thumbturn to the right clock wise to the stop position ...

Page 20: ...mbination K INSTRUCTIONS FOR RESETTING UNKNOWN COMBINATIONS Remove and set aside the back plate held by on 4 screws Remove the drive cam assembly located on the control shaft on the back of the chamber Remove the combination chamber held by 2 screws from the lock To remove the 3 sided dust cover marked Kaba Simplex place the combination chamber in the position below K 1 Place a small screwdriver o...

Page 21: ...l the digits in your new combination turn the control shaft d clockwise See Figure 11 4 The code change button h under lockout slide g should pop up See Figure 11 4 Your new com bination is now set K 13 Look at the code gear pockets f The numbers in you new combination should not be at the shear line open position See Figure 11 3 Reinstallation Replace the 3 sided dust cover marked Kaba Simplex Ma...

Page 22: ...atch without depressing any buttons Lock is in zero combination Follow the procedure for setting a new combination Section J but omit Step J 2 Inside thumbturn only retracts bolt partially or not at all in either clock wise or counterclockwise direction Bolt was not properly installed Remove and re install the bolt Review and follow instructions in Section E After setting a new combination the loc...

Page 23: ...13 Notes ...

Page 24: ...Kaba Access Control 2941 Indiana Avenue Winston Salem NC 27105 USA Tel 800 849 8324 336 725 1331 Fax 800 346 9640 336 725 3269 www kabaaccess com PK 2387 0307 ...

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