Jungheinrich ECR 327, Operating Instructions Manual

Page: 90 / 225

G 1
0307.USA
G Industrial truck maintenance and
troubleshooting
1 Operational safety and environmental protection
The checks and maintenance jobs set out in this chapter must be carried out at the
intervals specified in the maintenance checklists.
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Operating an electric and manual industrial truck can be dangerous if
maintenance is neglected or if repairs, overhauls or settings are not carried
out in accordance with the manufacturer's instructions.
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Any modification whatsoever to the industrial truck – and particularly to safety
devices – is prohibited. The operating speed of the industrial truck must not
be changed under any circumstances.
IMPORTANT Only original spare parts are subject to our quality control. To ensure the safe
and reliable operation of the industrial truck, only spare parts from the
manufacturer must be used. Used operating resources must be disposed of
correctly in accordance with applicable environment protection regulations.
Oil changes can be carried out by the manufacturer's customer service/oil
service organization.
On completion of checks and maintenance jobs, the procedures listed in "Restarting
the vehicle" must be carried out.
In unusual circumstances not described in this Operating Manual, please contact the
industrial truck manufacturer.
2 Safety regulations for industrial truck maintenance
Servicing and maintenance personnel: Maintenance and repairs on all industrial
trucks and industrial truck systems may only be performed by qualified employees
authorized by the manufacturer, and must be carried out in accordance with the
procedures described in this chapter. Furthermore, maintenance and inspection must
be carried out in accordance with the recommendations of the manufacturer and
owner. The manufacturer's customer service organization has field engineers who
have been specially trained for this work. We recommend, therefore, that you take out
a maintenance agreement with the appropriate Customer Service Center.
The owner is responsible for ensuring that all procedures for the safe maintenance of
the equipment are followed. Completed maintenance work should be recorded in an
appropriate manner.
Lifting and jacking: In order to lift the industrial truck, slinging equipment should only
be attached at the designated points. If the vehicle is jacked up, suitable means
(wedges, wooden blocks) must be used to prevent it from slipping or tipping. Work
under raised load-handling equipment is only permissible if the fork is immobilized
and secured by a chain of appropriate strength.