Jungheinrich ECE 118 Operating Instructions Manual Download

Page: 1 / 81

Operating instructions

51092878

ECE 118

08.06-

07.08

Summary of Contents for ECE 118

Page 1: ...Operating instructions 51092878 ECE 118 G 08 06 07 08...

Page 2: ...iengesellschaft Am Stadtrand 35 22047 Hamburg GERMANY Telephone 49 0 40 6948 0 www jungheinrich com 0108 GB Foreword The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient inst...

Page 3: ...0108 GB 0108 GB...

Page 4: ...a stationary charger D 3 5 Battery removal and installation D 4 6 Battery discharge indicator t D 5 I 1 0708 GB Table of Contents A Correct Use and Application B Truck Description 1 Application B 1 2...

Page 5: ...t regular intervals and following any unusual incidents F 12 9 Final de commissioning disposal F 12 0708 GB I 2 E Operation 1 Safety regulations for the operation of industrial trucks E 1 2 Controls a...

Page 6: ...ngheinrich battery models If using another brand refer to the manufacturer s operating instructions 1 0506 GB Appendix JH Traction Battery Operating Instructions Z These operating instructions apply o...

Page 7: ...0506 GB 2 0506 GB 2...

Page 8: ...required Approval of the local authorities however does not constitute the manufacturer s approval A 1 0406 GB A Correct Use and Application Z The Guidelines for the Correct Use and Application of In...

Page 9: ...0406 GB A 2 0406 GB A 2...

Page 10: ...he load wheels The capacity of the truck is shown on the data plate or the data capacity plate Qmax B 1 0708 GB B Truck Description 1 Application The ECE 118 is a tiller guided electric truck with an...

Page 11: ...icator 7 t Battery connector t Standard equipment o Optional equipment 1 2 7 8 8 10 3 6 4 5 9 11 12 0708 GB B 2 2 Assemblies Item Description Item Description 1 t Travel switch 8 t Castor wheel 2 t Ti...

Page 12: ...1400 700 2430 3036 1600 2802 2320 1360 1600 1200 2630 3236 2400 3602 3120 2160 2400 1200 3430 4036 B 3 0708 GB 3 Technical specifications Z Technical data specified in accordance with VDI 2198 Subjec...

Page 13: ...0708 GB B 4 Dimensions b1 1006 850 0708 GB B 4 Dimensions b1 1006 850...

Page 14: ...he truck is to be constantly used in conditions of extreme temperature or air humidity fluctuations B 5 0708 GB 3 4 EN standards Noise emission 68 dB A as defined in EN 12053 harmonised by ISO 4871 Z...

Page 15: ...y 17 Attachment point for crane lifting 18 Battery data plate 19 Test sticker o 16 17 18 15 19 1800 0708 GB B 6 4 Identification points and data plates Z The truck data plate 15 is visible when the lo...

Page 16: ...tery kg 30 Year of manufacture 25 Manufacturer s logo 31 Option 26 25 27 24 28 23 29 22 30 21 31 20 B 7 0708 GB 4 1 Truck data plate Z For queries regarding the truck or ordering spare parts always qu...

Page 17: ...0708 GB B 8 0708 GB B 8...

Page 18: ...pter D If necessary adjust the combination instrument to match the battery type see Chapter D 1 1 1 C 1 0406 GB C Transport and Commissioning 1 Lifting by crane F Only use lifting gear with sufficient...

Page 19: ...ning of the contact surface of the tyres This will disappear quickly once the truck is operated 2 3 0406 GB C 2 3 Removing the transport lock There is an instruction decal by the front panel for the t...

Page 20: ...brake released Now turn the screws 4 clockwise as far as the stop The brake is now applied again 4 C 3 0406 GB 4 Moving the truck without using the drive unit F This operation is not permitted on slo...

Page 21: ...I 2703 In each case correct measurements must be made and appropriate safety measures adopted 3 1 4 0406 GB C 4 5 Securing the truck during transport The truck must be lashed securely if transported o...

Page 22: ...ety of the truck The battery equipment is to be replaced only after agreement with the manufacturer D 1 0406 GB D Battery Maintenance Charging Replacement 1 Safety regulations for handling acid batter...

Page 23: ...g 3 EPzS 345 Ah 290 kg 24 V battery increased output 2EPzS 250 Ah 210 kg 3 EPzS 375 Ah 290 kg 3 2 1 0406 GB D 2 2 Battery types The battery types correspond to EN 60254 2 The following table shows the...

Page 24: ...t the battery plug 4 with the charging lead of the stationary charger 5 and turn on the charger 4 5 D 3 0406 GB 4 Charging the battery M To charge the battery the truck must be parked in a closed and...

Page 25: ...the battery panel carefully and slowly Do not reach between the battery panel and the chassis 7 8 6 0406 GB D 4 5 Battery removal and installation F The truck must be level To prevent short circuits b...

Page 26: ...40 50 Red Standard battery residual capacity 0 20 Maintenance free battery residual capacity 0 40 9 D 5 0406 GB 6 Battery discharge indicator t After the truck has been released via the key switch or...

Page 27: ...0406 GB D 6 0406 GB D 6...

Page 28: ...and warning signs Safety devices warning signs and warning instructions shall be strictly observed E 1 0406 GB E Operation 1 Safety regulations for the operation of industrial trucks Permission to op...

Page 29: ...leased Pressure sensitive mat unoccupied The truck coasts t Standard equipment o Optional equipment 0406 GB E 2 2 Controls and indicators Item Control display Function 1 Front panel t The complete hyd...

Page 30: ...E 3 0406 GB 7 8 7 8 6 6 3 4 13 R V 2 9 10 11 12 1 14 3 E 3 0406 GB 7 8 7 8 6 6 3 4 13 R V 2 9 10 11 12 1 14 3...

Page 31: ...e existing battery charge status Test the tiller brake function 5 see section 4 2 6 13 11 12 9 10 5 0406 GB E 4 3 Starting up the truck F Before the truck can be started operated or a load lifted the...

Page 32: ...Use suitable precautions e g a load guard to prevent parts of the load from tipping or falling off E 5 0406 GB 4 Industrial truck operation 4 1 Safety regulations for truck operation Travel routes an...

Page 33: ...to prevent the doors from actuating the collision safety switch 3 Start up the truck see Section 3 0406 GB E 6 4 2 Driving steering braking F Full attention is required when driving and steering espe...

Page 34: ...E 7 0406 GB B R V 13 4 R V 0 3 5 B B B F 14 E 7 0406 GB B R V 13 4 R V 0 3 5 B B B F 14...

Page 35: ...dle the magnetic brake applies Z When the tiller is released it reverts to the upper braking zone B 0406 GB E 8 Steering F In narrow bends the driver extends beyond the geometry of the truck Move the...

Page 36: ...sition of the load handler immediately release the button Lowering Press the Lower button 7 7 8 7 8 E 9 0406 GB 4 3 Lifting and depositing loads M Before collecting a load the driver must ensure that...

Page 37: ...position and remove the key For CANCODE 6 press the o key Remove the battery connector 13 13 11 12 0406 GB E 10 4 4 Parking the truck securely When you leave the truck it must be securely parked even...

Page 38: ...r the first time change the master and operating codes refer to Section 5 4 1 2 3 4 5 6 7 8 9 0 Set E 11 0406 GB 5 Keypad CANCODE o The keypad consists of 10 digit keys a Set key and a o key Activatio...

Page 39: ...ding code lock parameter must be set refer to Section 5 4 1 2 3 4 5 6 7 8 9 0 Set 18 17 16 21 20 19 0406 GB E 12 Start up When the main switch is turned on the LED 16 goes red When you enter the corre...

Page 40: ...ravel program 3 parameters acceleration coasting brake speed etc 4xx Program independent parameters E 13 0406 GB 5 2 Travel programs Press the digit keys 1 2 and 3 to select any of three travel progra...

Page 41: ...LED 18 Key 1 LED 19 Key 2 LED 20 Key 3 Service hours are displayed 284 0 Green flashing Off Off Off 0406 GB E 14 5 4 Parameter settings To change the truck setting you must enter the master code Z The...

Page 42: ...99999 2580 LED 19 flashes Enter a code Confirm Set LED 20 flashes Repeat the code entry Confirm Set E 15 0406 GB Setting procedure for trucks with and without display instrument CANDIS o Enter the thr...

Page 43: ...ic timeout 00 31 00 00 no cutout 01 to 30 Switch off time in minutes 31 Switch off after 10 seconds 0406 GB E 16 LEDs 18 20 are located in key fields 1 3 see Section 5 2 No Function Range Setting valu...

Page 44: ...ravel program not enabled 1 Travel program enabled 030 Display of the number of used operator codes E 17 0406 GB only in conjunction with display instrument CANDIS o The start program determines which...

Page 45: ...ff Changed setting is displayed 101 8 Green flashing Off Off Off Parameter number Parameter setting 0406 GB E 18 5 5 Travel parameters Z For trucks without a display instrument CANDIS o the code lock...

Page 46: ...Maximum speed in fork direction via controller 0 9 4 5 9 km h 8 8 5 km h Depending on travel switch E 19 0406 GB The following parameters can be entered Travel programs speeds and acceleration w o loa...

Page 47: ...e dry 0 2 0 0 Normal wet 1 Enhanced wet 2 Dry maintenance free 412 Discharge monitor function 0 1 1 0406 GB E 20 Battery parameters Z For trucks without a display instrument CANDIS o the code lock par...

Page 48: ...ing below the 20 limit for wet batteries or the 40 limit for maintenance free batteries 23 24 25 22 E 21 0406 GB 6 Display instrument CANDIS o The instrument indicates battery residual charge status L...

Page 49: ...shows the software version of the display instrument briefly the operating hours the charge status 0406 GB E 22 6 1 Discharge monitor function When the discharge monitor function is enabled lifting i...

Page 50: ...low the steps listed under Truck does not start Hydraulic oil too low Check the hydraulic oil level E 23 0406 GB 7 Troubleshooting This chapter is designed to help the user identify and correct basic...

Page 51: ...0406 GB E 24 0406 GB E 24...

Page 52: ...sed water After cleaning the truck carry out the activities detailed in the Recommissioning section F 1 0708 GB F Truck Maintenance 1 Operational safety and environmental protection The servicing and...

Page 53: ...every six years When replacing hydraulic components also replace the hoses in the hydraulic system 0708 GB F 2 Work on the electric system Only suitably trained personnel may operate on the truck s e...

Page 54: ...approx 100 service hours the proprietor must check the wheel nuts bolts and re tighten if necessary F 3 0708 GB 3 Servicing and inspection Thorough and expert servicing is one of the most important pr...

Page 55: ...t 8 2 Check motor mountings t 8 3 Vacuum clean the motor housing and check commutator for wear k t 0708 GB F 4 4 Maintenance checklist Maintenance intervals Standard t W A B C Cold storage k Chassis...

Page 56: ...Test drive with nominal load t 13 2 After maintenance present the truck to the authorised person t F 5 0708 GB Maintenance intervals Standard t W A B C Cold storage k Battery 9 1 Check acid density a...

Page 57: ...ssion fluid filling pipe a Transmission oil drain plug Cold store usage B 0 55 l E E E A 0 7l A C 1 0708 GB F 6 5 Maintenance schedule g Sliding surfaces 1 Compound ratio for cold store usage 1 1 s Gr...

Page 58: ...nt C Worked penetration at 25 C NLG1 class Application temperature C E Lithium 190 265 295 2 40 120 F 7 0708 GB 5 1 Consumables Handling consumables Consumables must always be handled correctly Follow...

Page 59: ...ff the panel 4 and place it next to the truck When the work is finished close the panel 4 1 1 2 3 4 0708 GB F 8 6 Maintenance and repairs 6 1 Preparing the truck for maintenance and repairs All necess...

Page 60: ...l of the correct grade up to the max mark for hydraulic oil specification see Section 5 min max 7 6 F 9 0708 GB 6 4 Replacing the drive wheel Z The drive wheel must only be replaced by authorised serv...

Page 61: ...ft motor 200 A 9 F1 Overall control circuit fuse 10 A 10 6F1 Battery discharge indicator 2 A 10 9 8 0708 GB F 10 6 6 Checking electrical fuses Prepare the truck for maintenance and repairs see Section...

Page 62: ...o avoid depletion of the battery through self discharge The sulfatisation would destroy the battery F 11 0708 GB 6 7 Recommissioning The truck may only be restored to service after cleaning or repair...

Page 63: ...ns governing the disposal of batteries fuels and electronic and electrical systems must be observed 0708 GB F 12 7 3 Returning the truck to operation after decommissioning Thoroughly clean the truck L...

Page 64: ...ith positive tubular plates type EPzV and EPzV BS 13 17 Type plate Jungheinrich traction battery 17 1 0506 GB Instructions for use Jungheinrich traction battery Table of contents 1 Jungheinrich tracti...

Page 65: ...etal parts of the battery are always live Do not place tools or other me tal objects on the battery 0506 GB 2 1 Jungheinrich traction battery with positive tubular plates type EPzS and EPzB Rating Dat...

Page 66: ...nt When charging proper provision must be made for venting of the charging gases steel M 10 23 1 Nm 3 0506 GB Ignoring the operation instructions repair with non original parts or using additives for...

Page 67: ...S G of 1 29 kg l at 30 C The electrolyte must conform to the purity regulations in DIN 43530 part 2 0506 GB 4 Battery container lids and the covers of battery compartments must be opened or re moved T...

Page 68: ...corrosion If it is necessary to remove cells it is best to call in our service department for this 5 0506 GB 3 Maintenance 3 1 Daily Charge the battery after every discharge Towards the end of charge...

Page 69: ...ing process must be disposed of as hazardous waste We reserve the right make technical modification 0506 GB 6 5 Storage If batteries are taken out of service for a lengthy period they should be stored...

Page 70: ...ear of manufacture Jungheinrich AG D 22047 Hamburg Germany 5 Pb Pb 2 3 6 5 11 13 1 14 4 10 12 7 8 9 7 0506 GB 7 Type plate Jungheinrich traction battery CE mark is only for batteries with a nominal vo...

Page 71: ...gth stroke length Aquamatic plug with diagnostics hole Aquamatic plug BFS III with diagnostics hole 0506 GB 8 Aquamatic BFS III water refilling system for Jungheinrich traction battery with EPzS and E...

Page 72: ...with five times the buoyant force and consequently interrupt the water supply reliably at least 3 m 9 0506 GB Diagrammatic view Equipment for the water refilling system 1 Water tank 2 Level switch 3 D...

Page 73: ...ter element optional with a max passage opening of 100 to 300 m into the battery s main supply pipe 0506 GB 10 4 Filling manual automatic The batteries should be filled with battery water as soon as p...

Page 74: ...eatest of care must be employed when prising out the plug to prevent any damage to the plug systems 11 0506 GB 8 Battery hose connections Hose connections for the individual plugs are laid along the e...

Page 75: ...to 0 6 bars in the Aquamatic system and operating pressure range 0 3 to 1 8 bars in the BFS system 0506 GB 12 10 2 1 Clamping ring tool The clamping ring tool is used to push on a clamping ring to in...

Page 76: ...Metal parts of the battery are always live Do not place tools or other metal objects on the battery 13 0506 GB 2 Jungheinrich traction batterie Maintenance free Jungheinrich traction batterie with pos...

Page 77: ...container lids and the covers of battery compartments must be opened or re moved steel M 10 23 1 Nm 0506 GB 14 Ignoring the operation instructions repair with non original parts and non authorised int...

Page 78: ...red 3 Maintenance Don t refill water 3 1 Daily Charge the battery immediately after every discharge 15 0506 GB With the charger switched off connect up the battery ensuring that the polarity is cor re...

Page 79: ...er of cells The storage time should be taken into account when considering the life of the batte ry 0506 GB 16 3 2 Weekly Visual inspection after recharging for signs of dirt and mechanical damage 3 3...

Page 80: ...ear of manufacture Jungheinrich AG D 22047 Hamburg Germany 5 Pb Pb 2 3 6 5 11 13 1 14 4 10 12 7 8 9 17 0506 GB 6 Malfunctions If malfunctions are found on the battery or the charger our service depart...

Page 81: ...0506 GB 18 0506 GB 18...

Search results

Summary of Contents for ECE 118

Reviews:

Related manuals for ECE 118

Brands by name

Popular brands

Jungheinrich ECE 118, Operating Instructions Manual

Search results

Summary of Contents for ECE 118

Reviews:

Related manuals for ECE 118

Brands by name

Popular brands