Jungheinrich DFG 316, Operating Instructions Manual

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0
406
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F Industrial Truck Maintenance
1 Operational safety and environmental protection ................................ F 1
2 Maintenance Safety Regulations ........................................................ F 1
3 Servicing and inspection ..................................................................... F 3
4 DFG/TFG maintenance checklist ........................................................ F 4
5 DFG maintenance checklist ................................................................ F 6
6 TFG maintenance checklist ................................................................. F 7
7 Coolant specification ........................................................................... F 8
8 DFG fuel specifications ....................................................................... F 9
9 Lubrication schedule ........................................................................... F 10
9.1 Fuels, coolants and lubricants ............................................................. F 11
10 Maintenance and Repairs ................................................................... F 12
10.1 Preparing the truck for maintenance and repairs ................................ F 12
10.2 Engine
cover ....................................................................................... F 13
10.3 Servicing the engine DFG ................................................................... F 14
10.4 Engine servicing TFG .......................................................................... F 18
10.5 Check the hydraulic oil level ................................................................ F 21
10.6 Gas system drain tap .......................................................................... F 22
10.7 Checking the coolant level .................................................................. F 23
10.8 Checking the coolant concentration .................................................... F 23
10.9 Filling the cooling circuit ...................................................................... F 24
10.10 Cleaning/replacing the air filter cartridge ............................................. F 25
10.11 DFG/TFG transmission: ...................................................................... F 26
10.12 Brake ................................................................................................... F 27
10.13 Checking the wheel attachments. ....................................................... F 28
10.14 Hydraulic system ................................................................................. F 28
10.15 Clean/replace hydraulic reservoir ........................................................ F 28
10.16 Electrical System ................................................................................. F 29
11
Exhaust system ................................................................................... F 32
12 Restoring the truck to service after cleaning or repairs ....................... F 32
13 Decommissioning the industrial truck .................................................. F 32
13.1 Prior to decommissioning: ................................................................... F 32
13.2 During decommissioning: .................................................................... F 33
13.3 Returning the truck to operation after decommissioning ..................... F 33
14
Safety checks to be performed at regular intervals and following
any unusual incidents (
D
: Accident prevention check according
to BGV D27 ......................................................................................... F 34
15 Final de-commissioning, disposal ....................................................... F 34