background image

F 7

0708

.GB

5.1

Fuels, coolants and lubricants 

Handling consumption type material:

 Consumption type material must always be

handled properly. Manufacturer's instructions to be observed.

f

Improper handling is injurious to health, life, and environment. Consumption type
materials must be stored in adequate containers. They might be inflammable and,
therefore, must not come into contact with hot components or open fire.

When filling in consumption type materials use clean containers only. It is prohibited
to mix consumption type materials of different grades or qualitiies resp., except if
mixing is expressively prescribed in these operating instructions.

Avoid spilling. Spilt liquid must be removed immediately using a suitable binding
agent, and the mixture of consumption type material and binding agent is to be
disposed of according to the regulations.

Grease reference data

Code

Order no.

Quantity 

delivered

Designation

Used for

A

50 449 669

5.0 l

H-LPD 46, DIN 51524 Hydraulic system

E

29 201 430

1.0 kg

Grease, DIN 51825

Lubrication

Code Saponification 

type

Drop point 

°

C

Worked 

penetration at 

25 

°

C

NLG1 class

Operating 

temperature 

°

C

E

Lithium

185

265-295

2

-35/+120

F 7

0708

.GB

5.1

Fuels, coolants and lubricants 

Handling consumption type material:

 Consumption type material must always be

handled properly. Manufacturer's instructions to be observed.

f

Improper handling is injurious to health, life, and environment. Consumption type
materials must be stored in adequate containers. They might be inflammable and,
therefore, must not come into contact with hot components or open fire.

When filling in consumption type materials use clean containers only. It is prohibited
to mix consumption type materials of different grades or qualitiies resp., except if
mixing is expressively prescribed in these operating instructions.

Avoid spilling. Spilt liquid must be removed immediately using a suitable binding
agent, and the mixture of consumption type material and binding agent is to be
disposed of according to the regulations.

Grease reference data

Code

Order no.

Quantity 

delivered

Designation

Used for

A

50 449 669

5.0 l

H-LPD 46, DIN 51524 Hydraulic system

E

29 201 430

1.0 kg

Grease, DIN 51825

Lubrication

Code Saponification 

type

Drop point 

°

C

Worked 

penetration at 

25 

°

C

NLG1 class

Operating 

temperature 

°

C

E

Lithium

185

265-295

2

-35/+120

Summary of Contents for AMXE 10

Page 1: ...Operating instructions 50287420 AMXE 10 G 11 02 07 08...

Page 2: ...iengesellschaft Am Stadtrand 35 22047 Hamburg GERMANY Telephone 49 0 40 6948 0 www jungheinrich com 0108 GB Foreword The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient inst...

Page 3: ...0108 GB 0108 GB...

Page 4: ...icking up and putting down load units E 8 4 4 Safe parking of the truck E 10 5 Troubleshooting E 11 I 1 0708 GB Table of contents A Correct use and application of the truck B Truck description 1 Appli...

Page 5: ...t regular intervals and following any unusual incidents F 12 9 Final de commissioning disposal F 12 0708 GB I 2 F Maintenance of the fork lift truck 1 Operational safety and environmental protection F...

Page 6: ...obtained from local authorities does not however make the approval by the manufacturer unnecessary A 1 0600 GB A Correct use and application of the truck A The Guidelines for the Correct Use and Appl...

Page 7: ...0600 GB A 2 0600 GB A 2...

Page 8: ...ed for non permanent use and suitable for single shift operation when these requirements are heeded B 1 1102 GB B Truck description 1 Application description The truck is an electric pallet truck desi...

Page 9: ...ifting device 12 t Load wheels t Series equipment o Optional equipment 1 4 5 6 11 12 7 8 9 10 2 3 7 1102 GB B 2 2 Description of assembly groups and functions Item Designation 1 t Wheels 2 t Battery h...

Page 10: ...oil reservoir into the cylinder The load lifting device 11 is lifted Electric system 12 Volt system B 3 1102 GB 2 1 Truck Controls and indicators The controls for lifting and lowering are located on t...

Page 11: ...learance 30 mm Wa Turning radius 1635 mm Ast Aisle width 800x1200 in longitudinal direction 2005 mm 1102 GB B 4 3 Technical data standard version A Indication of technical data according to VDI 2198 S...

Page 12: ...temperatures below 5 C or in cold stores respectively with extreme temperatures or humidity changes B 5 1102 GB 3 3 EN standards Continuous sound level 66 dB A according to EN 12053 as stipulated in I...

Page 13: ...1102 GB B 6 1102 GB B 6...

Page 14: ...7 Eye for crane loading 18 Load capacity Qmax 19 Truck identification plate 14 13 15 18 16 17 19 17 B 7 1102 GB 4 Label positions and identification plates Item Designation 13 Label Correct operation...

Page 15: ...rder No 32 Manufacturer s logo 26 Load centre distance in mm 20 21 22 23 24 25 27 31 30 29 28 26 32 1102 GB B 8 4 1 Truck identification plate A In the event of queries relating to the truck or spare...

Page 16: ...ing surface of the tyres will flatten These flattenings will disappear after travelling for a while C 1 1102 GB C Transportation and commissioning 1 Transportation by crane m Use only hoisting equipme...

Page 17: ...1102 GB C 2 1102 GB C 2...

Page 18: ...he truck Changing the battery equipment is not permitted without prior approval by the manufacturer D 1 1102 GB D Battery Servicing recharging replacement 1 Safety regulations governing the handling o...

Page 19: ...charging all electric functions are interrupted The truck cannot be operated 12 V battery 90 AH C20 1102 GB D 2 2 Battery types The truck comes with the following battery type The battery weights can...

Page 20: ...flashes green Battery charge 50 lights up yellow Battery charge 25 lights up red Battery discharged D 3 1102 GB Trickle charging The battery is charged completely when the green LED 3 lights up perman...

Page 21: ...erminal After reinstallation check all cable connections and plugged connections for visible damage 1102 GB D 4 5 Replacing the battery f Pull the battery cable out of its holder Park the truck on a l...

Page 22: ...ning labels and warning notes described in the present operating instructions must always be heeded E 1 1102 GB E Operation 1 Safety regulations governing the operation of the fork lift truck Driving...

Page 23: ...ted by stepping onto a pedal located in front of the wheels t Series equipment o Optional equipment 1102 GB E 2 2 Description of operating and display elements Item Operating or display element Functi...

Page 24: ...E 3 1102 GB o Control shaft B Control shaft A E 3 1102 GB o Control shaft B Control shaft A...

Page 25: ...LED discharge indicator 11 shows the present battery capacity The truck is now ready for operation 1102 GB E 4 3 Starting up the truck f Before starting or operating the truck or before lifting any l...

Page 26: ...that safe driving and braking of the truck and the trailer is guaranteed for all driving movements E 5 1102 GB 4 Operation of the fork lift truck 4 1 Safety regulations applicable when operating the...

Page 27: ...to the right m In narrow bends the control shaft protrudes beyond the truck contour Control shaft B 1102 GB E 6 4 2 Driving steering braking f It is not permitted to ride on the truck Driving m Drive...

Page 28: ...ack and the wheels are released f Never attempt to actuate the brake with your hand Control shaft B E 7 1102 GB Braking o Depending on the variant the truck can be braked in different ways with the co...

Page 29: ...e load A While moving the truck with a load the handle 3 must be set to Neutral S H Control shaft A 1102 GB E 8 4 3 Picking up and putting down load units m Before picking up a load unit the driver mu...

Page 30: ...n the electric control elements are not operable e g when the battery is discharged Control shaft B E 9 1102 GB Lifting lowering control shaft B Lifting Pull the lever 7 upwards to lift the load Lower...

Page 31: ...completely lowered Lower the load lifting device Set key switch 9 to position 0 and remove the key 1102 GB E 10 4 4 Safe parking of the truck f Always render the truck secure when parking it Do not p...

Page 32: ...sted under Truck cannot be operated Check the hydraulic oil level Charge the battery Check fuse 2F1 E 11 1102 GB 5 Troubleshooting This chapter allows the user to locate and eliminate simple malfuncti...

Page 33: ...1102 GB E 12 1102 GB E 12...

Page 34: ...ompletion of cleaning work the operations detailed in the section Recommissioning must be performed F 1 0708 GB F Maintenance of the fork lift truck 1 Operational safety and environmental protection T...

Page 35: ...d every six years When replacing hydraulic components also renew the hoses in this hydraulic system 0708 GB F 2 Work on the electric system Work on the electric system of the truck must only be perfor...

Page 36: ...ce hours or after repair work the owner must check the wheel nuts bolts and re tighten if necessary F 3 0708 GB 3 Servicing and inspection Thorough and expert servicing is one of the most important pr...

Page 37: ...e t 6 3 Check fuses for correct amperage t 6 4 Check switches for secure seat and proper function t 0708 GB F 4 4 Maintenance checklist Maintenance intervals Standard t W A B C Cold store k Chassis su...

Page 38: ...ad t 11 2 Upon completion of servicing operations demonstrate the truck to the person responsible t F 5 0708 GB Maintenance intervals Standard t W A B C Cold store k Battery 7 1 Check acid density aci...

Page 39: ...0708 GB F 6 5 Lubrication schedule g Glide surfaces Hydraulic oil filler neck 0708 GB F 6 5 Lubrication schedule g Glide surfaces Hydraulic oil filler neck...

Page 40: ...oint C Worked penetration at 25 C NLG1 class Operating temperature C E Lithium 185 265 295 2 35 120 F 7 0708 GB 5 1 Fuels coolants and lubricants Handling consumption type material Consumption type ma...

Page 41: ...en the nut 4 by two turns Tighten the locknut 1 again m The pedal 2 must not turn during adjustment 0708 GB F 8 6 Notes on maintenance 6 1 Preparing the truck for servicing and maintenance operations...

Page 42: ...ion Protects 1 2F1 Main control fuse 3 A 2 F1 Battery discharge indicator 15 A 3 F2 Pump motor 80 A F 9 0708 GB 6 3 Checking electric fuses Prepare the truck for the servicing and maintenance operatio...

Page 43: ...f discharging would occur Owing to sulfatisation this will result in the destruction of the battery 0708 GB F 10 6 4 Recommissioning the truck Recommissioning of the truck following the performance of...

Page 44: ...ols by repeated operation f Perform several brake tests immediately after recommissioning the truck F 11 0708 GB 7 3 Recommissioning the truck Thoroughly clean the fork lift truck Lubricate the fork l...

Page 45: ...ns governing the disposal of batteries fuels and electronic and electrical systems must be observed 0708 GB F 12 8 Safety checks to be performed at regular intervals and following any unusual incident...

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