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JUMO TYA S201 Operating Manual Download Page 60

5 Configuration

60

V1.00/EN/00709718 [Thyristor power switch TYA S201]

5.2 Configuration example

Requirements

Mains voltage 400 V

3 heating elements each with 1 kW connected in parallel

Load current: 3000 W/400 V = 7.5 A

Temperature coefficient TC = 1 

Base load: 0 % 

Setpoint specification via standard signal of 0 to 20 mA.

The following power controller is selected for this requirement: 

Device type

709065/X-01-020-00-400-00

Summary of Contents for TYA S201

Page 1: ...201 Single Phase Thyristor Power Controller Operating Manual 70906500T90Z001K000 V1 00 EN 00709718 709065 8 01 020 709065 8 01 050 709065 8 01 150 709065 8 01 200 709065 8 01 250 709065 8 01 100 70906...

Page 2: ...QPJOU JOQVU B JOQVU B WBMVF JOQVU JO UIF FWFOU PG BO FSSPS WBMVF JO UIF FWFOU PG BO FSSPS BYJNVN PVUQVU WBMVF BTJD MPBE JNJU WBMVF NPOJUPSJOH JNJU WBMVF JO BMBSN JNJU WBMVF BY BMBSN JNJU WBMVF ZTUFSFT...

Page 3: ...ironmental influences 16 2 1 2 Filtering and interference suppression 17 2 1 3 Admissible load current depending on the ambient temperature and the site altitude 17 2 1 4 Wall mounting with screws per...

Page 4: ...ion phase phase 38 3 4 3 Star connection with accessible star point N 39 3 4 4 Open delta connection six wire connection 40 4 Operation 41 4 1 Display after switching on the device 41 4 1 1 Display an...

Page 5: ...e for Teach In in manual mode 64 6 2 3 Performing Teach In in manual mode 65 6 3 Setpoint specification via potentiometer 66 6 4 Dual energy management 66 6 5 start 68 6 6 Monitoring of the mains volt...

Page 6: ...8 2 3 Semiconductor fuses type 709065 X 0X 32 0X XXX XX 82 9 What to do if 85 10 Technical data 87 10 1 Voltage supply fan specifications for 250A load current 87 10 2 Galvanic isolation 87 10 3 Anal...

Page 7: ...6106140 Email info jumo at Switzerland Phone 41 1 928 24 44 Fax 41 1 928 24 48 Email info jumo ch A The power controller produces the power that is needed at the analog input or in manual mode Safety...

Page 8: ...cept any liability for damage caused by ESD ESD Electrostatic Discharge V This symbol is used when personal injury may occur if the instruc tions are disregarded or not followed correctly A This symbo...

Page 9: ...itself The identification marking in the text is arranged as continuous su perscript numbers h Plug in the connector This symbol marks the description of a required action The individual steps are mar...

Page 10: ...00 A 250 AC 250 A 5 Partial load failure monitoring 00 None 01 Partial load failure monitoring 6 Mains voltage a 230 AC 230 V 20 to 15 48 to 63 Hz 400 AC 400 V 20 to 15 48 to 63 Hz 460 AC 460 V 20 to...

Page 11: ...rung austauschen Installation kit for DIN rail 50 A TYA S201 00600095 Item Part no Item Load current Inom IN Part no Super fast semiconductor fuse 40 A IN 20 A 00513108 Super fast semiconductor fuse 8...

Page 12: ...the wall Operating modes The power controller works in burst firing operation Here the phase angle of the first half wave can be cut so that transformer loads can also be operated During a soft start...

Page 13: ...ions only Industrial requirements Mechanical tests Vibration test 3M2 Toppling test class 2M1 DIN EN 60068 2 6 DIN EN 60721 3 3 DIN EN 60068 2 31 DIN EN 60721 3 2 Labels identification marking DIN EN...

Page 14: ...1 Introduction 14 V1 00 EN 00709718 Thyristor power switch TYA S201...

Page 15: ...the terminals U1 U2 N L2 V and L1 must have an electric strength of AC 500 V k For UL applications the fuse for the supply protection of the control elec tronics must be between 2 A and a maximum of...

Page 16: ...nnected electrical circuits are also safely isolated The required auxiliary voltages must be SELV voltages 2 1 1 Environmental influences Incorrect use The device is not suitable for installation in p...

Page 17: ...by themselves They only serve as a component function within a plant Where applicable the power controller s entire load circuit must also have suitable interference suppression filters fitted by the...

Page 18: ...this reason at ambient temperatures above 45 C the maximum load cur rent must be reduced as shown in the image as the thyristor module would otherwise be destroyed The device temperature shown on the...

Page 19: ...wer controllers with a load current between 20 and 50 A are affixed to a fire proof control cabinet wall with 2 screws The left hand hole is more easily ac cessible in the upper section Power controll...

Page 20: ...2 Mounting 20 V1 00 EN 00709718 Thyristor power switch TYA S201 TYA S201 100A TYA S201 150 200A...

Page 21: ...V1 00 EN 00709718 Thyristor power switch TYA S201 21 2 Mounting TYA S201 250A...

Page 22: ...e click During operation the power controller heats up to a maximum of 110 C depending on the load Ensure that the lamellae of the heat sink are vertically aligned to allow the heat to be dissipated t...

Page 23: ...V1 00 EN 00709718 Thyristor power switch TYA S201 23 2 Mounting 2 2 Dimensions 2 2 1 Type 709065 X 0X 020 0X XXX XX 2 2 2 Type 709065 X 0X 032 0X XXX XX...

Page 24: ...2 Mounting 24 V1 00 EN 00709718 Thyristor power switch TYA S201 2 2 3 Type 709065 X 0X 050 0X XXX XX 2 2 4 Type 709065 X 0X 100 0X XXX XX...

Page 25: ...V1 00 EN 00709718 Thyristor power switch TYA S201 25 2 Mounting 2 2 5 Type 709065 X 0X 150 0X XXX XX Type 709065 X 0X 200 0X XXX XX...

Page 26: ...switch TYA S201 2 2 6 Type 709065 X 0X 250 0X XXX XX 2 2 7 Clearances all types h Allow a clearance of 10 cm from the floor h Allow a clearance of 15 cm from the ceiling h When fitted next to each ot...

Page 27: ...0 A is connected via pluggable screw termi nals The electrical connection must only be carried out by qualified per sonnel Dangerous voltages will cause an electric shock in the event of contact with...

Page 28: ...Terminal Version Conductor cross section Maximum tightening torque X2_1 and X2_2 Slotted screws blade width 2 mm 0 2 1 5 mm2 0 25 Nm X3 Slotted screws blade width 3 mm 0 2 2 5 mm2 0 5 Nm U2 N L2 V L1...

Page 29: ...c tion Maximum tightening torque X2_1 and X2_2 Slotted screws blade width 2 mm 0 2 to 1 5 mm2 0 25 Nm X3 Slotted screws blade width 3 mm 0 2 to 2 5 mm2 0 5 Nm U2 U1 M6 recessed head screws 6 to 25 mm2...

Page 30: ...3 Electrical connection 30 V1 00 EN 00709718 Thyristor power switch TYA S201 2 X2_ X2_1 X8 X3 U1 U2 N L2 V L1 PE...

Page 31: ...ghtening torque X2_1 and X2_2 Slotted screws blade width 2 mm 0 2 to 1 5 mm2 0 25 Nm X3 Slotted screws blade width 3 mm 0 2 to 2 5 mm2 0 5 Nm U2 U1 M6 hex headed screws wrench size 10 mm 16 to 50 mm2...

Page 32: ...rminal Version Conductor cross section Maximum tightening torque X2_1 and X2_2 Slotted screws blade width 2 mm 0 2 to 1 5 mm2 0 25 Nm X3 Slotted screws blade width 3 mm 0 2 to 2 5 mm2 0 5 Nm U2 U1 M8...

Page 33: ...um tightening torque X2_1 and X2_2 Slotted screws blade width 2 mm 0 2 to 1 5 mm2 0 25 Nm X3 Slotted screws blade width 3 mm 0 2 to 2 5 mm2 0 5 Nm U2 U1 M8 hex headed screws wrench size 13 mm 95 to 15...

Page 34: ...ction Voltage supply for control electronics corresponds to the mains voltage of the ordered device type L1 N L2 V Load connection in the power section and protective conductor connection U1 U2 PE Fan...

Page 35: ...potential EIN AUS 11 10 3 3V 10kW TYA 8 7 U 8 8 7 7 Connection for Screw terminal X3 Connection Relay 13 N O contact 14 N C contact 15 Pole S P 13 14 15 RelaY OUTPUT Modbus connection RS422 RS485 PRO...

Page 36: ...lways remain connected to the mains volt age e g S1 always closed in order to maintain the fieldbus communication S2 is used to activate the load In the event of transformer loads or loads with a larg...

Page 37: ...FE QPXFS UPU DVSSFOU JO QIBTF DPOEVDUPS DVSSFOU JO UIZSJTUPS QPXFS VOJU 5IZ VTJOH UP QSPUFDU UIF QPXFS TFDUJPO DBCMJOH 4FUQPJOU JOQVU VTF GPS DPOUSPM FMFDUSPOJDT VQ UP B NBYJNVN PG TFF TXJUDI PO TFRVF...

Page 38: ...MUBHF PO UIZSJTUPS QPXFS VOJU 5IZ 1 UPUBM DPOUSPMMFE QPXFS UPU DVSSFOU JO QIBTF DPOEVDUPS DVSSFOU JO UIZSJTUPS QPXFS VOJU 5IZ 7 5IZ 7 7 N 1 6 6 6 6 BMCMFJUFS TJDIFSVOH 4 3FMBJT 1 4 4 TFF TXJUDI PO TFR...

Page 39: ...O UIZSJTUPS QPXFS VOJU 5IZ 6 6 5IZ 5IZ 1UPU r 6 1UPU r 6 5IZ PBE VTJOH UP QSPUFDU UIF QPXFS TFDUJPO DBCMJOH 4FUQPJOU JOQVU VTF GPS DPOUSPM FMFDUSPOJDT VQ UP B NBYJNVN PG 5 3 5 3 5 3 7 7 7 5IZ N 1 6 6...

Page 40: ...QPXFS UPU DVSSFOU JO QIBTF DPOEVDUPS DVSSFOU JO UIZSJTUPS QPXFS VOJU 5IZ 6 6 5IZ 5IZ 1UPU r 6 1UPU r 6 r 5IZ 1 5 3 5 3 5 3 7 7 7 N 6 6 5IZ 6 6 BMCMFJUFS TJDIFSVOH 4 3FMBJT 1 6 6 BMCMFJUFS TJDIFSVOH 4...

Page 41: ...hows a range of language options on the display Select the national language and confirm your selection with Language wiz ard This option enables you to select whether the language wizard should be re...

Page 42: ...e It is also used to display temporary states e g error messages v Chapter 8 Fehlermeldungen und Alarme Legend Comment Diagram 1 The Power LED green lights up permanently when the voltage supply is co...

Page 43: ...ignal Subordinate control loop Operating mode load output Voltage None Burst firing operation Current Logic switch Soft start with phase angle control Interface Invalid con trol config ured Burst firi...

Page 44: ...sured load voltage Measured between the V and U2 terminals V Load current1 Effective value of the measured load current A Power1 Measured effective power W or kW Load resistance 1 Measured effective r...

Page 45: ...or selection Once you have reached the required parameter the or key can be used to enter a numerical value or to select a parameter h Save the setting using If you do not wish to apply the value the...

Page 46: ...for display contrast has been found the param eter can be stored by pressing If you do not wish to apply the value the entry can be canceled by pressing 4 2 1 Device data H All parameters for the maxi...

Page 47: ...k bold default setting Value range Description Current load voltage 0 to 100 of the output level Note This setting is only available if Power controller rThyristor control rContinuous power controller...

Page 48: ...nt or overcurrent v Chapter 5 1 5 berwachungen By displaying the current deviation from the teach in value it is possi ble to check whether for example an output level dependent resis tance modificati...

Page 49: ...r no password is set per default The configuration level can be accessed from the overview of measured val ues by pressing the following keys h In the measured value overview press the key h Select th...

Page 50: ...ure unit C Defines the unit for the displayed temperatures such as the device temperature F Display contrast 0 to 50 to 100 Bright dark contrast setting Switch off Display lighting 0000 to 1440 min Th...

Page 51: ...e waves Dependent on the cycle time setting At least three full sine waves are always let through At an output level of 50 and with the fastest possible cycle time 3 sine waves are switched on and 3 s...

Page 52: ...roups This setting is available in burst firing operation mode with a fixed cycle time and with the fastest possible cycle time During the soft start time the ON OFF ratio is increased from 0 to a max...

Page 53: ...pecifies which current standard signal is con nected v Chapter 3 3 Anschlussplan 4 to 20 mA Customer specific1 Current measuring range start 0 to 20 mA Note This parameter only appears if Customer spe...

Page 54: ...rent voltage and interface input are monitored for errors wire breaks or bus errors This setting specifies which re placement value the power controller should use if the set point specification is in...

Page 55: ...temperature Min limit value alarm 0 to 9999 9 The absolute minimum limit values for load voltage load cur rent power resistance mains voltage or device temperature can be monitored If the measurand f...

Page 56: ...rt wave infrared radiators Teach In type load monitoring Automatic once The Teach In value is automatically determined once after each power ON v Chapter 6 1 1 Teach In Manual Teach in can be performe...

Page 57: ...connected Value settings Description Inhibit input control direction The firing pulse inhibit can be triggered when the switching contact is closed or open v Chapter 3 3 Anschlussplan Open load ON Per...

Page 58: ...ured as an N C contact or as an N O contact see below The K1 LEDs also light up in the event of a fault Interf signal The digital output is controlled via an interface Control direction digital output...

Page 59: ...hem from unau thorized access Value settings Description Baud rate 9600 19200 38400 Data format 8 1 none Data bits stop bits parity check 8 1 odd 8 1 even 8 2 none Device address 1 to 255 Min response...

Page 60: ...Mains voltage 400 V 3 heating elements each with 1 kW connected in parallel Load current 3000 W 400 V 7 5 A Temperature coefficient TC 1 Base load 0 Setpoint specification via standard signal of 0 to...

Page 61: ...current increases or decreases This is detected by the load monitoring and a load fault is signaled Limit value A limit value must be entered as a in the configuration or operating level for load mon...

Page 62: ...conductor Star connection with common star points without neutral con ductor Delta connection N L1 L3 L2 L1 L3 L2 L1 L3 L2 L1 Number of heating ele ments Single phase op eration Star connec tion with...

Page 63: ...Manual Teach In has been configured but no Teach In has been conduct ed the message Teach In load monitoring appears on the display as a re minder Manual Teach In can only be performed on the device...

Page 64: ...2 Configuring Teach In prerequisite for Teach In in manual mode The Teach In function records the current voltage ratio of a load in the OK state This function is not configured per default v Configur...

Page 65: ...essage Teach In load monitoring now appears in the bottom line of the display h Press the key and the following message will appear h Press the key to apply the current load state as the OK state A ch...

Page 66: ...ers without causing current peaks in the network when they are switched on simultaneously No current peaks are caused in the network even if the setpoint values are asymmetrically distributed e g 30 a...

Page 67: ...ight see arrows For as long as the total output level of the two devices is below 100 two device currents in a single phase are prevented from overlapping The next power level in the network is not st...

Page 68: ...ing pulse inhibit prevents the connected transformer loads from destroying the semiconductor fuse due to a DC component If there are no further mains voltage drops the firing pulse inhibit is removed...

Page 69: ...the thyristors are fired in zero crossing of the mains voltage and are only locked again when the ana log input is deactivated Transformer loads In the case of transformer loads the first mains volta...

Page 70: ...6 Special device functions 70 V1 00 EN 00709718 Thyristor power switch TYA S201...

Page 71: ...lete installa tion cannot be guaranteed Software versions The software versions for the device and the setup program must be compati ble An error message will appear if this is not the case h After sw...

Page 72: ...7 Setup program 72 V1 00 EN 00709718 Thyristor power switch TYA S201 7 3 Installation h Installing the setup program Installation steps Appearance on the PC screen 1 2 Enter license number 3 4 5 6...

Page 73: ...V1 00 EN 00709718 Thyristor power switch TYA S201 73 7 Setup program Installation complete 7 8 Run setup program 9 Installation steps Appearance on the PC screen...

Page 74: ...to a USB socket on the PC us ing the supplied USB cable h Click Connect in the menu bar Diagnostics The diagnosis window appears at the bottom of the screen and shows the de vice info and the current...

Page 75: ...he device data or enter a new code word via the setup program Extracting set up data h Perform a Data transfer rFrom the device The extracted codes are visible in the Device data menu Entering new cod...

Page 76: ...he device h Edit rExecute hardware and the hardware wizard will start h Click Automatic detection and the dialog for the device language will ap pear h Select the desired national language h Continue...

Page 77: ...Besondere Ger tefunk tionen Replace defective heating ele ments Malfunction Blown fuse red LED fuse is lit 1 Semiconductor fuse defective v Chapter 8 2 Replacing a defec tive semiconductor fuse 2 No...

Page 78: ...5 berwachungen Ensure stable mains supply Teach In load monitoring Reminder that manual Teach In has been configured but not yet executed Perform Teach In v Chapter 6 1 Erkennung von Lastfehlern Inhib...

Page 79: ...error messages are to be grouped together as a binary signal for a collective fault TYA 200 Series This selection contains all of the events that are used in the TYA 200 Series Some events such as Sla...

Page 80: ...olated green Power LED must not be lit h Press spring clip A to the right and lever up the plastic housing at the point marked with an arrow using a screwdriver B A plug connection separates the displ...

Page 81: ...ype Tripping current Screws Tighten ing torque Part no 20 A Tripping current 40 A Recessed head 3 Nm 00513108 32 A Tripping current 80 A Recessed head 5 Nm 00068011 50 A Tripping current 80 A Recessed...

Page 82: ...00709718 Thyristor power switch TYA S201 h Replace the defective semiconductor fuse with a new one h Tighten the screws with the specified tightening torque 8 2 3 Semiconductor fuses type 709065 X 0X...

Page 83: ...8 Error messages and alarms h Replace the defective semiconductor fuse with a new one h Tighten the screws with the specified tightening torque Reassembling the housing h Push the plastic housing back...

Page 84: ...8 Error messages and alarms 84 V1 00 EN 00709718 Thyristor power switch TYA S201...

Page 85: ...8 at terminal X2_2 v Chapter 4 1 2 Darstellung von Messwerten Load break h Check load and load connections v Chapter 8 Fehler meldungen und Alarme Fuse LED is lit Semiconductor fuse defective due to s...

Page 86: ...86 V1 00 EN 00709718 Thyristor power switch TYA S201 9 What to do if...

Page 87: ...V 30 VA Load current IL rms AC 20 32 50 100 150 200 250 A Load type Resistive and resistive inductive loads Control section power consumption Max 20 VA Admissible load current depending on the ambien...

Page 88: ...ntroller nominal data 10 4 Digital output fault signal output Current 0 4 to 20 mA Ri 50 Voltage 0 2 to 10 V Ri 25 k 0 1 to 5 V Ri 25 k Mains voltage 2 5 Load current 1 Load voltage 1 Analog input Vol...

Page 89: ...erating conditions The power controller is designed as a built in device according to EN 50178 pollution degree 2 overvoltage category III Electromagnetic compatibility According to DIN 61326 1 Interf...

Page 90: ...pply current circuit and SELV circuits for type 709065 X 0X 020 12 7 mm between supply current circuit and SELV circuits from type 709065 X 0X 032 SELV Separate Extra Low Voltage safe low voltage Hous...

Page 91: ...508 Category NRNT pollution degree 2 C22 2 NO 14 10 Industrial Control Equipment Category NRNT7 709065 X XX 020 Load current 20 A UL 508 Category NRNT C22 2 NO 14 10 Industrial Control Equipment Categ...

Page 92: ...Q HOLYHU DGGUHVV 0DFNHQURGWVWUD H XOGD HUPDQ 3RVWDO DGGUHVV XOGD HUPDQ 3KRQH D PDLO PDLO MXPR QHW QWHUQHW ZZZ MXPR QHW 802 RXVH 7HPSOH DQN 5LYHUZD DUORZ VVH 0 8 3KRQH D PDLO VDOHV MXPR FR XN QWHUQHW Z...

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