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8 Calibration

- The transmitter is in the measurement mode.

✱

Immerse the combination electrode in a solution without ammonia.

✱

Start the calibration (by pressing the

key, or via the Administrator level).

✱

Using the

key, start 1-point calibration.

✱

Wait until the displayed value is stable; then continue with

✱

Use the

key to confirm the calibration result, or

use the

key to reject the value.

The instrument returns to the measurement mode.

CAL

PGM

EXIT

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Summary of Contents for 202560

Page 1: ...S 500 pH Transmitter Controller for pH ORP and NH3 ammonia concentration Type 202560 B 20 2560 0 Operating Instructions 2012 04 12 00475451 All manuals and user guides at all guides com a l l g u i d...

Page 2: ...sted so that the display text is no longer legible the basic setting can be restored as follows Switch off the supply voltage Switch on the supply voltage and immediately press and hold the and keys s...

Page 3: ...nal assignments 19 4 6 ISFET pH combination electrode according to data sheet 20 1050 21 5 Mounting 22 5 1 General 22 5 2 Surface mounting 22 5 3 Pipe installation set weather protection roof 23 5 4 D...

Page 4: ...de 76 8 4 Ammonia NH3 cell 80 9 Setup program 82 9 1 Function 82 10 Eliminating faults and malfunctions 83 10 1 Possible faults 83 11 Appendix 84 11 1 Operator level parameters 84 11 2 Parameter expla...

Page 5: ...ion 22 ISFET sensor 21 95 99 L Logbook 44 M MANUAL mode 33 MANUAL mode for analog outputs 36 MANUAL mode for switching outputs 33 Measurement mode 27 31 MIN MAX values 31 Mounting location 22 N Namepl...

Page 6: ...g components liable to damage through electrostatic discharge Note This symbol is used when your special attention is drawn to a remark abc1 Footnote Footnotes are remarks that refer to specific point...

Page 7: ...requirements Up to four outputs are available see the block diagram for the functions Typical areas of application Universal application in water and wastewater engineering service process water and...

Page 8: ...000 000 000 23 000 VARTN 20 00491200 JUMO Fulda Germany www jumo net AQUIS 500 pH AC 110 240V 15 10 48 63Hz 14VA F Nr 0168122901012150001 The date of manufacture is coded in the F Nr serial number 09...

Page 9: ...ent variable or continuous controller 000 no output 888 analog output 0 4 20 mA or 0 10 V 4 Output 2 for temperature measurement variable or continuous controller 000 no output 888 analog output 0 4 2...

Page 10: ...x cable clip for cable diameter 3 mm 2 x pan head screws 3 5x6 5 4 x round spacers for panel mounting 4 x hexagonal nuts for panel mounting 4 x countersunk screws M6x10 4 x fixings 1 x cable gland M1...

Page 11: ...m and chain 00398163 PC setup software 00483602 PC interface including USB TTL converter and adapter USB connecting cable 00456352 Fixing for suspended fitting 00453191 1 The pole mounting kit is need...

Page 12: ...terminal blocks etc Do not connect any additional loads to the supply terminals of the instrument The instrument is not suitable for use in areas with an explosion hazard Ex areas Apart from faulty in...

Page 13: ...for 2 wire transmitter 3700 V AC Relay contacts Binary input Supply for inductive proximity switch Supply for ISFET sensor 30 V AC 50 V DC Main input Analog output 1 Secondary input Pt100 Pt1000 30 V...

Page 14: ...de ORP combination electrode Fabricating the connecting cable Strip the cable as shown in the diagram Insulate the exposed shielding with a shrink sleeve 1 to prevent short circuits Apply core ferrule...

Page 15: ...t be a shielded cable with a diameter of 8 mm max The instrument contains a guide plate that ensures an optimum cable path The sensor cables are run to the plug in screw terminals and must have a stra...

Page 16: ...gned below and see Chapter 4 5 Terminal assignments page 19 Push the plug in terminals for row 1 1 and row 2 2 into the sockets in the instrument Sensor connection 1 2 3 1 2 3 4 pH combination electro...

Page 17: ...in the diagram Use the cable clip 3 to clamp the signal cable to the shielding Connect the cores as assigned below and see Chapter 4 5 Terminal assignments page 19 Push the plug in terminals for row 1...

Page 18: ...signments page 19 Push the plug in terminals for row 1 1 and row 2 2 into the sockets in the instrument Sensor connection 1 2 3 pH combination electrode SC shielding screen Row 1 Row 2 Separate temper...

Page 19: ...rcuits 1 N L 2 L1 L 1 NC 3 NC 7 NC 14 NC 15 Inputs Glass metal electrode 1 2 NC 2 Reference electrode 3 NC 4 GND With asymmetrical connection for pH measurement Link terminals 3 and 5 Accessory large...

Page 20: ...14 2 Analog output 2 0 20 mA resp 20 0 mA or 4 20 mA resp 20 4 mA or 0 10 V resp 10 0 V electrically isolated 15 16 Switching output K1 floating pole 4 break SPST NC 5 make SPST NO 6 1 Switching outpu...

Page 21: ...L 12 13 L 1 pH sensor Sensor Reference white black screen 1 3 5 linked 2 RTD in 3 wire circuit white red red black 10 9 8 Parallel resistance 4 53 k only in conjunction with process connection 615 red...

Page 22: ...cation 10 to 55 C with max 95 rel humidity no condensation Installation position The instrument can be mounted in any position 5 2 Surface mounting n Screw four fixing brackets 1 onto the enclosure Th...

Page 23: ...ilings with a diameter from 30 to 50 mm Screws 1 M5 x 30 for pipe diameters from 30 to 40 mm Screws 2 M5 x 40 for pipe diameters from 40 to 50 mm The pipe installation set is also suitable for horizon...

Page 24: ...with screws 2 spacing rollers 3 and nuts 4 Drilling template See section 12 2 Panel cut out page 101 The panel must be sufficiently thick to achieve the specified IP65 enclosure protection 1 2 3 4 To...

Page 25: ...set sales no 20 00530470 consists of parts 1 2 and 3 Make the electrical connection Screw on two stud bolts 1 Fasten the cover 2 with two knurled nuts 3 Depth behind panel 1 2 3 55 All manuals and use...

Page 26: ...26 6 Operation 6 1 Controls 1 Transmitter 3 Control panel 2 LC display 2 1 3 All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 27: ...errange Calib blinking calibration timer run down Calib customer calibration is active 6 7 8 9 10 11 Output mode Hand manual operation Hold Hold operation Measurement Unit Temperature of medium Operat...

Page 28: ...ontroller 1 2 Controller MIN MAX VALUES 3 sec EXIT or timeout adjustable PGM 2 sec PGM 2 sec EXIT or timeout adjustable EXIT o r timeout adjustable EXIT o r timeout adjustable EXIT o r timeout adjusta...

Page 29: ...TRL SPEC FUNCT SWITCH OUTPUT 1 SWITCH OUTPUT 2 ANALOG OUTPUT 1 ANALOG OUTPUT 2 DISPLAY WASH TIMER ADMINISTR LEVEL see Chapter 6 9 Administrator level page 38 Password PARAMETER LEVEL see Chapter 6 9 2...

Page 30: ...B LEVEL see Chapter 6 9 5 Calibration level page 43 1 POINT CALIB 2 POINT CALIB 3 POINT CALIB CALIB ENABLE ENABLE 1 POINT CALIB ENABLE 2 POINT CALIB ENABLE 3 POINT CALIB DELETE LOGBOOK REALLY DELETE L...

Page 31: ...y Press the key for less than 2 seconds Minimum and maximum values of the pH ORP or NH3 ammonia concentration and temperature are displayed 1 MEASURE Measurement mode 2 25 0 C Temperature of the sampl...

Page 32: ...measurement mode Press the key or wait for the timeout Measurements with overrange will be ignored Pressing the key briefly again accesses the Output level display mode The MIN MAX value memory can b...

Page 33: ...llowing setting is made User level controller channel 1 or 2 control type Limit value or pulse length or pulse frequency or modulating or continuous controller For the recommended procedure see Chapte...

Page 34: ...tion Press the key Control is once again through the outputs of the instrument The word MANUAL appears in the status line of the display Overview of MANUAL Simulation mode You can display which output...

Page 35: ...2 Manual mode no simulation Inactive or Active No simulation No manual mode control is via the JUMO AQUIS 500 Inactive Relay K1 or K2 is de energized Active Relay K1 or K2 is energized Deactivate manu...

Page 36: ...ord Parameter level Analog output 1 or 2 Simulation Off The corresponding output of the JUMO AQUIS 500 works again When the JUMO AQUIS is in display mode the word MANUAL disappears from the status lin...

Page 37: ...deactivate HOLD mode Press the and keys for longer than 3 seconds Control is through the outputs of the instrument again The word MANUAL disappears from the status line of the display If MANUAL mode...

Page 38: ...age 84 ff 6 9 Administrator level All parameters can be edited altered in this level In this level you can also define which parameters can be edited altered by a normal user and or which calibration...

Page 39: ...ETTINGS PARAMETER LEVEL ADMIN LEVEL or timeout adjustable CALIBRATION LEVEL EXIT or timeout EXIT PASSWORD 0 300 or timeout CALIB ENABLE EXIT or timeout DELETE LOGBOOK EXIT or timeout ENABLE LEVEL EXIT...

Page 40: ...the possible parameters Some of these parameters may not be displayed on the instrument depending on the configuration INPUT PH ORP pH ORP NH3 concentration Zero point Slope acidic Slope alkaline Mon...

Page 41: ...Spacing Hysteresis Switch on delay Switch off delay Pulse time During calibration Response to errors Response to Hold mode Response to manual mode Break SPST NC make SPST NO contact ANALOG OUTPUT 1 o...

Page 42: ...ext parameter PGM Operating mode NH ammonia 3 pH standard pH antimony ORP Monitor maximum impedance of reference electrode No Yes 0 100 kOhm Re initialize device Yes No Initialize all dependent parame...

Page 43: ...oint calibration Two measurements are used here to determine the zero point and slope of the cell This method should be given preference see Chapter 8 Calibration page 68ff 3 POINT CALIB 3 point calib...

Page 44: ...functions In the JUMO AQUIS 500 simple switching functions such as alarm contacts and limit comparators or the signal from the calibration timer are configured at the parameter level through the para...

Page 45: ...gher level control Controller alarm 1 2 Controller alarm main variable main variable main variable main variable Temperature Temperature Temperature Temperature Sensor fault Calibration timer simple s...

Page 46: ...settings and work through the entire list of menu items Answer the query Re initialize device with YES Configure the parameters see Chapter 11 Appendix page 84 e g input temperature analog outputs co...

Page 47: ...e Calibration level EXIT Calibration logbook Device info PGM OUTPUT LEVEL Controller 1 2 Controller MIN MAX VALUES 3 s EXIT or timeout adjustable PGM 2 sec PGM 2 sec EXIT o r timeout adjustable EXIT o...

Page 48: ...ETER LEVEL ADMIN LEVEL or timeout adjustable CALIBRATION LEVEL EXIT or timeout EXIT PASSWORD 0 300 or timeout CALIB ENABLE EXIT or timeout DELETE LOGBOOK EXIT or timeout ENABLE LEVEL EXIT or timeout c...

Page 49: ...hm Re initialize device Yes No Initialize all dependent parameters No alteration of parameters Unit for ORP mV customized Monitor impedance of glass electrode No Min impedance Max impedance Min and ma...

Page 50: ...RAMETER LEVEL ADMIN LEVEL or timeout adjustable CALIBRATION LEVEL EXIT or timeout EXIT PASSWORD 0 300 or timeout CALIB ENABLE EXIT or timeout DELETE LOGBOOK EXIT or timeout ENABLE LEVEL EXIT or timeou...

Page 51: ...o sensor manual Unit C Manual temperature 25 0 C present temperature of medium Filter time constant 00 00 02 Analog output 1 Signal selector Main value Signal type 0 20 mA Scaling start 0 00 pH Scalin...

Page 52: ...ator level Meas mode Calibration level EXIT Calibration logbook Device info PGM OUTPUT LEVEL Controller 1 2 Controller MIN MAX VALUES 3 s EXIT or timeout adjustable PGM 2 sec PGM 2 sec EXIT o r timeou...

Page 53: ...ETER LEVEL ADMIN LEVEL or timeout adjustable CALIBRATION LEVEL EXIT or timeout EXIT PASSWORD 0 300 or timeout CALIB ENABLE EXIT or timeout DELETE LOGBOOK EXIT or timeout ENABLE LEVEL EXIT or timeout c...

Page 54: ...hm Re initialize device Yes No Initialize all dependent parameters No alteration of parameters Unit for ORP mV customized Monitor impedance of glass electrode No Min impedance Max impedance Min and ma...

Page 55: ...METER LEVEL ADMIN LEVEL or timeout adjustable CALIBRATION LEVEL EXIT or timeout EXIT PASSWORD 0 300 or timeout CALIB ENABLE EXIT or timeout DELETE LOGBOOK EXIT or timeout ENABLE LEVEL EXIT or timeout...

Page 56: ...elay as required In Hold mode as required Hold output level as required In event of error as required MAX setpoint as required MIN setpoint as required Alarm delay as required Controller channel 2 Con...

Page 57: ...ng output 2 Function CONTROLLER 2 Analog output 1 Signal selector Main value Signal type 4 20 mA Scaling start 2 pH Scaling end 12 pH During calibration as required In event of error as required In Ho...

Page 58: ...tion logbook Device info PGM OUTPUT LEVEL Controller 1 2 Controller MIN MAX VALUES 3 s EXIT or timeout adjustable PGM 2 sec PGM 2 sec EXIT o r timeout adjustable EXIT o r timeout adjustable EXIT o r t...

Page 59: ...ETER LEVEL ADMIN LEVEL or timeout adjustable CALIBRATION LEVEL EXIT or timeout EXIT PASSWORD 0 300 or timeout CALIB ENABLE EXIT or timeout DELETE LOGBOOK EXIT or timeout ENABLE LEVEL EXIT or timeout c...

Page 60: ...hm Re initialize device Yes No Initialize all dependent parameters No alteration of parameters Unit for ORP mV customized Monitor impedance of glass electrode No Min impedance Max impedance Min and ma...

Page 61: ...ADMIN LEVEL or timeout adjustable CALIBRATION LEVEL EXIT or timeout EXIT PASSWORD 0 300 or timeout CALIB ENABLE EXIT or timeout DELETE LOGBOOK EXIT or timeout ENABLE LEVEL EXIT or timeout continue on...

Page 62: ...ired Controller alarm as required In Hold mode as required In event of error as required MAX setpoint as required MIN setpoint as required Controller channel 2 Control type off Switching output 1 Func...

Page 63: ...EXIT Calibration logbook Device info PGM OUTPUT LEVEL Controller 1 2 Controller MIN MAX VALUES 3 s EXIT or timeout adjustable PGM 2 sec PGM 2 sec EXIT o r timeout adjustable EXIT o r timeout adjustab...

Page 64: ...ETER LEVEL ADMIN LEVEL or timeout adjustable CALIBRATION LEVEL EXIT or timeout EXIT PASSWORD 0 300 or timeout CALIB ENABLE EXIT or timeout DELETE LOGBOOK EXIT or timeout ENABLE LEVEL EXIT or timeout c...

Page 65: ...hm Re initialize device Yes No Initialize all dependent parameters No alteration of parameters Unit for ORP mV customized Monitor impedance of glass electrode No Min impedance Max impedance Min and ma...

Page 66: ...ADMIN LEVEL or timeout adjustable CALIBRATION LEVEL EXIT or timeout EXIT PASSWORD 0 300 or timeout CALIB ENABLE EXIT or timeout DELETE LOGBOOK EXIT or timeout ENABLE LEVEL EXIT or timeout continue on...

Page 67: ...red Controller alarm as required In Hold mode as required In event of error as required MAX setpoint as required MIN setpoint as required Controller channel 2 Control type off Switching output 1 Funct...

Page 68: ...follows by pressing the key if this has been enabled in ADMIN LEVEL PASSWORD CALIB ENABLE via ADMIN LEVEL PASSWORD CALIB LEVEL via CALIB LEVEL if this has been enabled in ADMIN LEVEL PASSWORD CALIB EN...

Page 69: ...emperature input set the temperature of the calibration solution using the or key and confirm the selection with Wait until the displayed value is stable then continue with Set the displayed value to...

Page 70: ...tter PH STANDARD must be configured as the sensor in the basic settings Calibration must be enabled see Chapter 6 9 1 Administrator levels page 39 The transmitter is in the measurement mode Immerse th...

Page 71: ...key and confirm the selection with Wait until the displayed value is stable then continue with Set the displayed value to the value of the first buffer solution e g 4 00 using the or key then continue...

Page 72: ...st be present see Chapter 4 Electrical connection page 12ff A combination electrode must be connected to the transmitter PH STANDARD must be configured as the sensor in the basic settings PGM PGM PGM...

Page 73: ...H value Start the calibration by pressing the key or via the Administrator level Using the key start 3 point calibration With manual temperature input set the temperature of the calibration solution u...

Page 74: ...se the combination electrode in the second buffer solution with a known pH value Wait until the displayed value is stable then continue with Set the displayed value to the value of the second buffer s...

Page 75: ...ing the or key then continue with The zero point of the combination electrode as well as its slope in the acidic alkaline range of the characteristic are shown Accept the calibrated values with the ke...

Page 76: ...ervals depending on the sample medium and the transmitter calibrated Calibration start Calibrating can be started as follows by pressing the key if this has been enabled in ADMIN LEVEL PASSWORD CALIB...

Page 77: ...wn ORP Start the calibration by pressing the key or via the Administrator level Using the key start 1 point calibration Wait until the displayed value is stable then continue with Set the displayed va...

Page 78: ...ination electrode must be connected to the transmitter REDOX ORP must be configured for the sensor and CUSTOMIZED or for the UNIT in the basic settings Calibration must be enabled see Chapter 6 9 1 Ad...

Page 79: ...on using the or key then continue with Rinse then dry the ORP combination electrode Immerse the ORP combination electrode in the second buffer solution Wait until the displayed value is stable then co...

Page 80: ...concentration With the zero shift the indivicual features of the sensor are considered this reduces the calibration procedure considerably The software of the transmitter is especially adjusted to the...

Page 81: ...the key or via the Administrator level Using the key start 1 point calibration Wait until the displayed value is stable then continue with Use the key to confirm the calibration result or use the key...

Page 82: ...o the transmitter can only take place when it is connected to the electrical supply see Chapter 4 Electrical connection page 12ff The setup interface is not electrically isolated When connecting the P...

Page 83: ...r Check the basic settings Check the electrical connection for the sensor Replace the instrument Measurement display 8888 temperature display 8888 blinking Infringement of temperature range over under...

Page 84: ...PULSE FREQ CONTINUOUS MODULATING OFF Setpoint depending on unit e g 1 00 to 15 00 pH MIN MAX contact increasing decreasing characteristic MIN CONTACT MAX CONTACT Proportional band 0 9999 Reset time 0...

Page 85: ...00 pH Pull in delay 0 00 999 5 sec Drop out delay 0 00 999 5 sec Controller alarm OFF ON Alarm tolerance 0 00 1 00 16 00 Alarm delay 0 9999 In Hold mode FROZEN 0 100 In event of error FROZEN 0 100 MAX...

Page 86: ...f OFF ON Monit glass el OFF MIN IMPEDANCE MAX IMPEDANCE MIN MAX IMP Filter time constant 0 2 25 sec Calibration interval 0 999 days 0 switched off Temperature input Sensor type NO SENSOR Pt100 Pt1000...

Page 87: ...LC8 TEMP SENSOR ERROR CALIB TIMER Manual mode NO SIMULATION INACTIVE ACTIVE Switching output 2 Function NO FUNCTION CONTROLLER 1 CONTROLLER 2 CTRLR ALARM 1 CTRLR ALARM 2 CTRLR ALARM LC1 MAIN VAR LC2 M...

Page 88: ...H 20 mA During calibration MOVING FROZEN SAFE VALUE In event of error LOW HIGH FROZEN SAFE VALUE In Hold mode LOW HIGH FROZEN SAFE VALUE Safe value 0 22 mA Simulation OFF ON Simulation value 0 22 mA A...

Page 89: ...nverse OFF ON Meas display type NORMAL TREND BAR GRAPH Lower display TEMPERATURE OUTP LEVEL 1 OUTP LEVEL 2 SETPOINT 1 SETPOINT 2 NONE COMPENSATED UNCOMPENSATED Upper display COMPENSATED UNCOMPENSATED...

Page 90: ...F7 MAIN VAR Limit function AF8 MAIN VAR Alarm window AF1 TEMP Alarm window AF2 TEMP Limit function AF7 TEMP Limit function AF8 TEMP SENSOR ERROR CALIB TIMER Alarm window AF1 Alarm window AF2 Limit fun...

Page 91: ...condition longer than pulse duration Pulse contact Triggering condition shorter than pulse duration 0 Off t Time 1 On tP Pulse duration AL Spacing w Setpoint Limit HySt Hysteresis x Actual value Meas...

Page 92: ...nt display type BAR GRAPH Select BARGR SCALE START Confirm selection with Use the or key to enter the lower limit for the range to be displayed Confirm selection with Select BARGR SCALE END Use the or...

Page 93: ...ED UNCOMPENSATED UPPER DISPLAY This parameter is only available for the measurement display types NORMAL and TREND COMPENSATED UNCOMPENSATED TEMPERATURE OUTP LEVEL 1 OUTP LEVEL 2 SETPOINT 1 SETPOINT 2...

Page 94: ...a pH electrode with regard to the impedance In the case of the asymmetrical connection the glass electrode has a high resistance connection to the transmitter electronics and the reference electrode...

Page 95: ...toring Impedance monitoring of glass pH combination electrodes make high demands on the transmitter electronics The measurement needed for this is performed in parallel to the acquisition of the main...

Page 96: ...On going outside the proportional band the controller operates with an output level of 100 max switching frequency Special controller functions The following functions can be activated in this menu Ma...

Page 97: ...of the out put level that can be traced back to the I component is set to zero when the setpoint is reached This can be useful with mutual neutralization acid and lye dosing both possi ble in one tre...

Page 98: ...ure yes yes yes Impedance measurement can optionally be activated Since it depends on some marginal parameters the following points must be noted Only glass based sensors are permissible no ISFET or a...

Page 99: ...mendation as per NAMUR NE43 They are electrically isolated 30 V AC 50 V DC Rated load 3 A 250 VAC resistive load Contact life 2x105 operations at rated load 5 V DC 5 mA Interface for configuring the i...

Page 100: ...ic conditions rel humidity 90 annual mean no condensation following EN 60721 3 3 3K3 Enclosure protection as per EN 60529 in surface mountable housing IP67 for panel mounting IP65 front IP20 rear Vibr...

Page 101: ...5 mm and 10 mm dia 3 Cut out the section within the marked lines 4 Deburr In order to ensure the enclosure protection as per data sheet the panel must be of adequate thickness and stability 4 5 1 0 1...

Page 102: ...All manuals and user guides at all guides com...

Page 103: ...All manuals and user guides at all guides com...

Page 104: ...ny Phone 49 661 6003 0 Fax 49 661 6003 607 E mail mail jumo net Internet www jumo net JUMO House Temple Bank Riverway Harlow Essex CM20 2DY UK Phone 44 1279 63 55 33 Fax 44 1279 63 52 62 E mail sales...

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