Judo JUV 10 G Installation And Operating Instructions Manual Download Page 54

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Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS

JUDO Wasseraufbereitung GmbH

Postfach 380



D-71351 Winnenden

Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.

Tel. +49 (0)7195-692-0



Fax +49 (0)7195-692-188

Revision level: 03.05.2017

E-mail: [email protected]



Internet: www.judo.eu

If a fault cannot be rectified based on the information in Tables 10 - 11, contact your JUDO customer service
representative or an authorised specialist company.

JUDO Wasseraufbereitung GmbH

JUDO Wasseraufbereitung AG

Winnenden Works

Austrian subsidiary

Address: Hohreuschstraße 39-41 Zur Schleuse 5

Industriestrasse 15

D-71364 Winnenden

A-2000 Stockerau

CH-4410 Liestal

Phone:

+49 (0)7195-692-0

+43 (0)2266-640-78

+41 (0)61-90640-50

Fax:

+49 (0)7195-692-188

+43 (0)2266-640-79

+41 (0)61-90640-59

Email:

[email protected]

Internet:

www.judo.eu

www.judo-online.at

www.judo-online.ch

Installation company:

Summary of Contents for JUV 10 G

Page 1: ...into foreign languages and reproduction even in excerpt form is only permitted with special approval Tel 49 0 7195 692 0 Fax 49 0 7195 692 188 Revision level 03 05 2017 E mail info judo eu judo eu Ins...

Page 2: ...e installation and operating instructions 8 2 3 2 General notes in the installation and operating instructions 8 2 3 3 Personal protective equipment 9 2 4 General safety instructions 9 2 4 1 Safety in...

Page 3: ...rating the control unit adjusting settings 36 6 2 1 Switching on the UV disinfection system 36 6 2 2 Main menu 38 6 2 3 Info menu 40 6 2 4 Settings menu 42 6 2 5 Calibrate sensor 46 6 2 6 Reset countd...

Page 4: ...w conforms to the essential safety and health requirements of the EU Low Voltage Directive in terms of its design construction and the version distributed by us If the product is modified in a way tha...

Page 5: ...please contact our field service representative or directly contact either our works in Winnenden Germany subsidiary in Austria or JUDO Wasseraufbereitung AG in Switzerland If you have any queries ple...

Page 6: ...try and place of use in respect of accident prevention the recognised technical regulations for safe and professional work must be observed All pictorial dimensional and implementation information cor...

Page 7: ...EN 14897 Repairs are only performed with original spare parts by JUDO customer service or authorised technical personnel All work must only be performed by qualified and authorised technical personne...

Page 8: ...4897 Constant availability of the installation and operating instructions at the place of use of the JUDO disinfection system Perform regular visual inspection of the JUDO disinfection system accordin...

Page 9: ...conditions for the observance of which the operator is responsible even for contract installation personnel Attention Unauthorised conversions and changes to the JUDO disinfection system or tampering...

Page 10: ...ng the JUDO UV disinfection system as this may cause severe damage to health To protect your eyes and facial skin from UVC radiation and glass fragments always wear a face shield when working at an ac...

Page 11: ...customer service or authorised technical personnel who know and understand the overall system of the JUDO disinfection system and its environment 2 4 3 Safety instructions for the handling of chemica...

Page 12: ...less steel radiation chamber JUV 35 110 G GS with drain and vent connection with removable quartz tube lamp protection tube made of quartz glass and high performance UVC lamp with preassembled connect...

Page 13: ...eign languages and reproduction even in excerpt form is only permitted with special approval Tel 49 0 7195 692 0 Fax 49 0 7195 692 188 Revision level 03 05 2017 E mail info judo eu Internet www judo e...

Page 14: ...rmissible operating pressure bar 9 Admissible medium temperature C 5 40 Maximum permissible ambient temperature C 35 Electrical data Power supply via power plug VAC 230 10 Frequency Hz 50 60 Internal...

Page 15: ...n into foreign languages and reproduction even in excerpt form is only permitted with special approval Tel 49 0 7195 692 0 Fax 49 0 7195 692 188 Revision level 03 05 2017 E mail info judo eu Internet...

Page 16: ...GmbH Postfach 380 D 71351 Winnenden Translation into foreign languages and reproduction even in excerpt form is only permitted with special approval Tel 49 0 7195 692 0 Fax 49 0 7195 692 188 Revision...

Page 17: ...aufbereitung GmbH Postfach 380 D 71351 Winnenden Translation into foreign languages and reproduction even in excerpt form is only permitted with special approval Tel 49 0 7195 692 0 Fax 49 0 7195 692...

Page 18: ...t form is only permitted with special approval Tel 49 0 7195 692 0 Fax 49 0 7195 692 188 Revision level 03 05 2017 E mail info judo eu Internet www judo eu 18 4 4 2 Control Fig 6 Control unit dimensio...

Page 19: ...hogenic microorganisms within a few seconds without leaving any residues harmful by products odours or affecting taste There is also no risk for employees tasked with handling hazardous chemicals The...

Page 20: ...flowmeter timer GLT etc to be connected to the Remote input by the customer Attention If the UVC lamp is switched on via the Remote input any 230 VAC service valve connected at the output will remain...

Page 21: ...errupted using shut off valves previously installed by the customer upstream and downstream of the JUDO UV disinfection system In addition the complete radiation chamber must be drained 5 Installation...

Page 22: ...r thickness of 1 cm The JUDO UV disinfection system must under no circumstances be operated with water whose specification differs from the water quality mentioned here In the event of failure to comp...

Page 23: ...ut off valves by the customer The shut off valves must be installed in such a way that they are not disabled when installing or removing the radiation chamber A shut off valve must be installed by the...

Page 24: ...unting plates included in the delivery allow for flexible mounting to the wall See Chap 4 4 2 for the dimensions of the control unit Decide which way you want to install the mounting plates Aligning t...

Page 25: ...05 2017 E mail info judo eu Internet www judo eu 25 Insert the mounting plates into the upper two recesses on the rear side of the control unit according to the mounting position Insert either crossw...

Page 26: ...sferred to the irradiation chamber Always install the radiation chamber of the JUDO UV disinfection system JUV 10 20 G GS in accordance with Figure 9 and the JUDO UV disinfection system JUV 35 110 G G...

Page 27: ...ossibly UV sensor with JUV 10 110 GS Attention Protect the quartz tube UVC lamp and UV sensor from being damaged or scratched and wipe them clean with a soft cloth before installation fingerprints or...

Page 28: ...screw cap by hand approx 5 Nm to create a tight connection with the O ring With the JUDO UV disinfection systems JUV 10 110 GS screw the UV sensor in the radiation chamber see three steps below Unscr...

Page 29: ...tomer 2 JUDO WADOS dosing pump system JWD 3 JUDO E series filter system JEF 4 JUDO contact water meter 5 Shut off valve provided by customer 6 JUDO UV disinfection system JUV 7 JUDO solenoid valve wit...

Page 30: ...onding between the control unit and radiation chamber reactor via the protective conductor terminal Only potential free switching contacts may be connected to the Remote inputs under no circumstances...

Page 31: ...val Tel 49 0 7195 692 0 Fax 49 0 7195 692 188 Revision level 03 05 2017 E mail info judo eu Internet www judo eu 31 Fig 24 JUV 10 50 G GS circuit board 1 UVC lamp cable terminal 6 Glass fuse delayed 5...

Page 32: ...ges and reproduction even in excerpt form is only permitted with special approval Tel 49 0 7195 692 0 Fax 49 0 7195 692 188 Revision level 03 05 2017 E mail info judo eu Internet www judo eu 32 5 3 2...

Page 33: ...49 0 7195 692 0 Fax 49 0 7195 692 188 Revision level 03 05 2017 E mail info judo eu Internet www judo eu 33 Fig 26 JUV 60 110 G GS circuit board 1 UVC lamp cable 1 terminal 6 230 V power cable termin...

Page 34: ...input optional 8 Sensor cable terminal The sensor cable can also be connected to the terminal 8 normally it is connected to the main circuit board In addition the Remote ON OFF contact can be connect...

Page 35: ...arrow key 2 Alarm LED red 5 Enter key confirm 3 Down arrow key Item Element Function 1 Shows operating and fault messages 2 Fault indication flashes 3 Call up menu from the status display Previous men...

Page 36: ...witched off remotely Disable Remote stop Once switched on the display will start from 3 Start Up 2 L C D U n i v M g 6 V 3 0 LCD Univ Software version This software version is shown once the control u...

Page 37: ...0 7195 692 0 Fax 49 0 7195 692 188 Revision level 03 05 2017 E mail info judo eu Internet www judo eu 37 If no UVC lamp is connected to the system or if the UVC lamp is defective the following fault...

Page 38: ...s display and is displayed permanently Pressing the up or down arrow key will call up display 2 Info MENU 2 I n f o M E N U Info MENU Information menu The Information menu shows operation information...

Page 39: ...to first use and after replacement of the UVC lamp or Press Enter to access the Reset UVC Lamp Life menu See Chap 6 2 6 for Reset UVC Lamp Life or Display switches to status display 4 Sensor Calibr D...

Page 40: ...ith the theoretically remaining life of the UVC lamp is displayed 1 I n f o M E N U Info MENU Information menu The Information menu shows operation information Press Enter to access the Information me...

Page 41: ...umber of circuit closings or Display switches to status display 5 Temp Display switches to status display 7 Changes 7 C h a n g e s 0 0 1 Changes Radiation strength Displays the total number of UVC la...

Page 42: ...r numerical value of the corresponding setting within 3 seconds the display will return to the status display 1 S e t t i n g s M E N U Settings MENU In the Settings menu you can adjust settings and m...

Page 43: ...te input or Do not change setting Display switches to status display 3 Remote N C or Remote N O Display switches to status display 5 Buzzer or Change setting Press Enter to call up the cursor O F F D...

Page 44: ...itches to status display 7 Stop For or Change setting Press Enter to call up the cursor S t o p I N 0 0 h Press Enter to position the cursor and increase or decrease the numerical value in hours by pr...

Page 45: ...Exit Settings or Change setting Press Enter to call up the cursor C a l i b r T 0 0 C Press Enter to position the cursor and increase or decrease the numerical value in C by pressing the up and down...

Page 46: ...lting damage and or malfunction The operator alone bears the risk The UV sensor should be used for at least 5 min before calibrating it 1 S e n s o r C a l i b r Sensor Calibr UV sensor calibration ma...

Page 47: ...lamp replacement 3 H r L a m p 0 9 0 0 0 Hr Lamp UVC lamp life status display The display shows 9 000 hours Countdown has been reset 6 2 7 Password protected menu Attention Settings should only be cha...

Page 48: ...ms with 2 UVC lamps the number of the affected UVC lamp is displayed Check UVC lamp connection Establish connection Check UVC lamp Replace if defective Check starter UVC lamp Replace if defective C h...

Page 49: ...for approx 2 seconds System switches off Display switches to System Off 2 S y s t e m O f f System Off UVC lamp off System is switched off Switch on manually Press Enter key for approx 2 seconds Syst...

Page 50: ...GmbH JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Translation into foreign languages and reproduction even in excerpt form is only permitted with special approval Tel 49 0 7195 692 0 Fa...

Page 51: ...must only be performed by JUDO customer service or authorised technical personnel The transfer confirmation see Chap 10 7 must be carefully filled out upon commissioning Observe the separate installa...

Page 52: ...nternet www judo eu 52 8 Operation The correct operation of the JUDO disinfection system and the dosing concentration must be checked at regular intervals by the operator 9 Removal from service Attent...

Page 53: ...use blown Replace device fuse Control unit faulty and or defective Check control unit replace as necessary JUDO customer service UVC lamp does not ignite Connecting cable faulty Check connecting cable...

Page 54: ...If a fault cannot be rectified based on the information in Tables 10 11 contact your JUDO customer service representative or an authorised specialist company JUDO Wasseraufbereitung GmbH JUDO Wassera...

Page 55: ...replaced immediately Servicing and maintenance could only be performed by JUDO customer service or authorised technical personnel and while adhering to the applicable safety conditions Orderly and sys...

Page 56: ...s in the operations log book 11 2 Cleaning normally not required with demineralised water The deposition of water constituents results in a layer on the quartz tube that reduces the radiation strength...

Page 57: ...ning radiation strength you may have to replace the lamp sooner Especially in the case of water with fluctuating UV transmission it is important to ensure that the lamp has a sufficient capacity reser...

Page 58: ...the radiation chamber in accordance with the instructions 11 4 Cleaning the quartz tube Warning Risk of injury Before handling the quartz tube ensure that the JUDO UV disinfection system is hydraulic...

Page 59: ...lling the UV module Dry the quartz tube with a clean and silicone free cloth and then only touch the tube with a clean cloth To clean the inside of the quartz tube a dry cloth will normally be suffici...

Page 60: ...sing the installation tool provided Re attach the connection plug to the UV sensor and tighten by hand Pressurise the radiation chamber and check all connection the protective cap and quartz tube for...

Page 61: ...9 1 Circuit board JUV 10 35 G GS 1500615 1 Control unit JUV 10 GS 1500484 1 Circuit board JUV 50 G GS 1500616 1 Control unit JUV 20 G 1500490 1 Circuit board JUV 60 G GS 1500617 1 Control unit JUV 20...

Page 62: ...orm is only permitted with special approval Tel 49 0 7195 692 0 Fax 49 0 7195 692 188 Revision level 03 05 2017 E mail info judo eu Internet www judo eu 62 11 8 Transfer confirmation and maintenance l...

Page 63: ...t code Contact Ms Mr Phone Mobile Stand in Ms Mr Phone Mobile JUDO disinfection system Order number Manufacturing number Model JUV 10 G JUV 10 GS JUV 20 G JUV 20 GS JUV 35 G JUV 35 GS JUV 50 G JUV 50...

Page 64: ...0 GS JUV 20 G JUV 20 GS JUV 35 G JUV 35 GS JUV 50 G JUV 50 GS JUV 60 G JUV 60 GS JUV 110 G JUV 110 GS Activities performed Ventilation cleaning Radiation chamber Quartz tube UV sensor Checked for leak...

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