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14

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2.2 Flue

The flue is an all-important element for fireplace’s proper 

functioning and must comply with the standards:

EN1856-1 -Fireplaces: requirements for metal fireplaces-

Part 1:Products for fireplace systems.

EN1856-2 -Fireplaces: requirements for metal fireplaces-

Part 2: Internal ducts and metal exhaust pipes

EN10683  -Installation requirements

The cross section of the flue must be that indicated in the 

fireplace technical characteristics. Each stove must have its 

own flue, which must not be shared by any other emissions 

(fireplaces, boilers, stoves, etc.)

The dimensions of the flue depend on its height, to be measured 

from the fireplace to the bottom of the chimney cap.

To ensure adequate draught, the fume outlet area of the cap 

must be double the cross section area of the flue. The pipe 

used to exhaust the fumes generated by the natural-draught 

fireplace must:

- be fumetight, impermeable and adequately insulated 

according the conditions of use (see UNI 9615). 

- be made from materials able to withstand the normal 

mechanical stresses, heat, and be resistant to the action of 

fumes and possible condensate.

-  be mainly vertical, with deviations from the axis not exceeding 

45°. 

- be installed at a suitable distance from combustible or 

flammable materials, by an air gap or suitable insulation 

-  preferably have a round internal section: square or rectangular 

sections must have rounded corners with radius of at least 20 

mm.

-  have a uniform, free and independent internal section.

-  have the rectangular sections with a max. ratio between the 

sides of 1.5:1.

An antiwind-type cap is advisable. If the flue is installed 

externally, it must be insulated to prevent the cooling of fumes 

and the formation of condensate. The same applies to the 

section from the roof to the chimney cap.

For the connection between the fireplace and flue, or in the 

presence of branches or bends, or for easier, quick and safe 

installation, it is advisable to use double-wall stainless steel 

pipes without insulation inside hoods. Non-combustible materials 

resistant to the fumes and their possible condensate must be 

used for installing the fume ducts.

The use of asbestos cement pipes to connect appliances to the 

flue is prohibited. 

The fume ducts must not cross rooms in which the installation 

of combustion appliances is prohibited. The fume ducts must 

be installed in such a way as to ensure fume tightness when 

the fireplace is in negative pressure operating conditions and 

to avoid the formation of condensate and its conveyance to 

the unit.

Horizontal sections should be avoided as much as possible. 

For exhaust pipes which must reach ceiling or wall outlets 

that are not coaxial with respect to the fireplace fume outlet, 

changes of direction must be made using open elbows not 

exceeding 45° (see 

F

ig

. 1

).

Do not use elements sloping in the other direction. The flue must 

be designed allow removal of soot and brush cleaning. The 

exhaust pipe must have a uniform cross section. Any changes 

in section are only permitted at the generator outlet; reduction 

adapters must not be used at the connection with the flue.

Do not route other air supply and system pipes inside the 

exhaust pipes even if the latter are oversized.

Do not support the weight of the flue on the stove/fireplace 
connection. Use special brackets or separate supports.
Other stoves, fireplaces, boilers or air extractors must not 
be installed in the same room (excluded of the type “C” 
according to UNI 10683).
Minimum height of exhaust pipe: 3 metres.

F

ig

. 1

Summary of Contents for UNIVERSAL JOLLY Maxi

Page 1: ...JOLLY ECO INSTALLATION USE AND MAINTENANCE CARD To be carefully kept by the purchaser UNIVERSALJOLLY UNIVERSALJOLLY Forced air version with outside suction Do it yourself version with inside suction SM015 EN REV09 2016_09 ...

Page 2: ...ghts on the reproduction of this guide are owned by JOLLY MEC CAMINETTI S p A The descriptions and illustrations provided in the following publication are not binding JOLLY MEC CAMINETTI S p A reserves the right to make any modifications that may be deemed appropriate This sheet cannot be given to third parties for perusal without the written permission of JOLLY MEC CAMINETTI S p A The technical d...

Page 3: ...he fan 9 1 8 Optionals 10 1 9 Installation and maintenance card use and keeping 11 1 10 Ecological regulations 12 1 10 1 Discarded materials and their disposal 12 1 10 2 Disposal of the machine 12 ASSEMBLY INSTRUCTIONS FOR THE INSTALLER 2 1 Dimensions and weights 13 2 1 1 Universaljolly with outside suction 13 2 1 2 Universaljolly do it yourself with inside suction 13 2 2 Flue 14 2 3 Assembly step...

Page 4: ...Y is supplied with a door it comes standard with an electronic controller enabling speed adjustment of the 410 m3 h fan optional 620 m3 h UNIVERSALJOLLY fireplaces are compact heating units offering exceptional performance and efficiencies CREATED TO CONSUME LITTLE AND TO HEAT A LOT UNIVERSALJOLLY is a heating fireplace with a ductable hot air system offering very low costs and rapid and excellent...

Page 5: ...uenza nominale Rated voltage frequency Spannung Nennfrequenz Tension Fréquence nominale Tensión Frecuencia nominal Temperatura media fumi Medium flue gas temperature Abgastemperatur Mittelwert Température moyenne des fumées Temperatura media de los humos Leggere e seguire le istruzioni di funzionamento Read and follow the operating instructions Lesen und befolgen Sie die Betriebsanleitungen Lire e...

Page 6: ... 170 W 601 Nominal voltage frequency 230 50 230 50 V Hz 702 Min draft 12 12 Pa 102 Max T smoke by wood 320 375 C 105 Med T smoke by wood ta 292 7 283 C 005 CO2 wood 8 7 7 1 002 CO 13 O2 wood 0 46 0 41 202 Smoke volume by wood m 12 9 14 92 g s 701 Inflammable materials distance 300 300 mm 991 Maximum load wood 4 4 5 Kg Code Description Version UM Universaljolly Universaljolly Medium Maxi Recommende...

Page 7: ...y insert in the fireplace which turns the old fireplace into a real heating system Closing Finishing the insertion only requires simple closing work Optimising flue draught The old flue serves for holding the new piping which is sized to optimise the draught of the new fireplace and to simplify installation Ducting air to the various rooms The air pipes can be concealed by a covering in plasterboa...

Page 8: ...uction only for do it yourself inside suction model Ash pan Cast iron grate Fire bed with wood retainer Ash pan support Adjustable fume shutter automatic opening pin Fume outlet damper Precut plugs knock out only for air ducting Fan Electronic controller Rock wool matting for boiler insulation 6 10 7 5 4 11 ...

Page 9: ...r mode change Automatic fan speed display DISPLAY No communication with fireplace with remote control only The controller is arranged for remote control link norF Operation programme AU Automatic LX manual with ventilation level X 1 9 OF Off RF reception in progress Winter mode if the controller is not present Summer mode is set Off Manual Automatic operation Programme change Clean the fire bed an...

Page 10: ...fire and if high remove a few pieces of wood to reduce it ATTENZIONE The firebox must always be closed except when loading fuel to prevent smoke escaping For models with two doors always open slowly the right door first and then the left one The only part not covered by cladding and therefore subject to high temperatures is the glass THE fan must be activated with the fireplace lit as the UNIVERSA...

Page 11: ...atory to clean the flue every year by a specialised technician in autumn before lighting the fireplace 1 7 2 Parts that can be removed to clean the fireplace or service the fan NOTE The flue must be installed so that it can be easily brushed or removed and without any elbow bends or sections sloping in the other direction Periodical annual flue cleaning will ensure optimum fireplace draught and si...

Page 12: ...haust pipes various sizes 12 45 bend for exhaust pipe in stainless steel Ø 200 13 Connection for hot air ducting Ø 80 Ø 100 14 Flexible aluminium pipe Ø 80 or Ø 100 various lengths 15 T connection for aluminium pipes Ø 80 or Ø 100 for hot air ducting 16 Y connection for aluminium pipes Ø 80 or Ø 100 for hot air ducting 17 Straight connection for aluminium pipes Ø 80 or Ø 100 for hot air ducting 18...

Page 13: ...he art at the time the fireplace was marketed The Manufacturer reserves the right to make changes to the fireplace and consequently to the relevant card without having to update previous editions The user can always request information and updates which when issued become an integral part of the installation and maintenance card If selling or transferring the fireplace the user is requested to als...

Page 14: ... machine must be disposed of in a manner that complies with the laws in force and the environment PROTECT THE ENVIRONMENT 1 10 2 DISPOSAL OF THE MACHINE The fireplace is mainly composed of ferrous materials but it may also contain piping insulating materials electrical parts etc refractory materials When you have finished using the fireplace definitively do not dispose of it irresponsibly empty th...

Page 15: ...5 53 cm Height 50 58 cm Depth 48 48 cm Flue diameter 20 20 cm Weight 80 100 kg MEDIUM MAXI 2 1 2 Universaljolly do it yourself with inside suction The fireplace is supplied on pallets packed with a cellophane hood and with the following parts Complete boiler body Assembly card 410 m3 h fan 620 m3 h optional by request Electronic controller Rock wool for boiler insulation Support with grille for in...

Page 16: ...to prevent the cooling of fumes and the formation of condensate The same applies to the section from the roof to the chimney cap For the connection between the fireplace and flue or in the presence of branches or bends or for easier quick and safe installation it is advisable to use double wall stainless steel pipes without insulation inside hoods Non combustible materials resistant to the fumes a...

Page 17: ...tion level in the right position and fix it with mortar and plaster filling from the outside 6 Fix the exchanger with silicone applying a layer before inserting in order to prevent air passages between the exchanger and fireplace 7 If air ducting with relevant optionals to other rooms is provided for prepare the holes in the hood or rear wall or where most convenient for the pipes Fig 9 and Fig 12...

Page 18: ...h funnel shape Fig 5 Insert the piece of double wall flexible stainless steel pipe of length equal to the distance between the exchanger and the outside of the connection Fig 6 RECOMMENDED Flue Mixture with plaster and cement smoothen by hand Universal connection optional Possible top access by making a hole in the flue for filling inside the hood Stainless steel pipe Fig 5 Fig 6 Fig 10 Fig 9 ...

Page 19: ...ion and pipe in the support and turn to secure the connection Fig 12 N B It is advisable to try fitting the connections before inserting the fireplace 17 Insulate the top part of the exchanger 18 Lower the stainless steel pipe all the way into the special support on the exchanger operating from the fume exhaust or if possible from the outside forcing it down with hands or using a curved iron Fig 8...

Page 20: ...he thermostat protection cap 3 Unscrew the thermostat and replace it Thermostat Probe PT100 Control display Fan 230V Line Earth Connect to the earth of the metal box Manual version Automatic version Electrical connections must be carried out by skilled personnel according to the regulations in force 2014 30 UE and 2014 35 UE The representation of the components is approximate but they can change i...

Page 21: ... min thickness 3 cm along their entire length not inside the hood N B Avoid contact of the pipes with wood and flammable materials Using plastic pipes to deliver the air is very dangerous because the high temperatures could deform them and generate harmful gases Where the ducting pipes cannot be enclosed they can be concealed with a false ceiling or using fake beams or boxing see example Make sure...

Page 22: ... rock glass wool matting min thickness 3 cm along their entire length not inside the hood N B Avoid contact of the pipes with wood and flammable materials Using plastic pipes to deliver the air is very dangerous because the high temperatures could deform them and generate harmful gases Where the ducting pipes cannot be enclosed they can be concealed with a false ceiling or using fake beams or boxi...

Page 23: ...21 NOTES ...

Page 24: ...SM015 EN REV09 2016_09 Via S Giuseppe 2 24060 Telgate Bg Italy Tel 39 035 83 59 211 Fax 39 035 83 59 203 www jolly mec it info jolly mec it ...

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