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 CHAP.02  ACCIDENT PREVENTION / SAFETY REGULATIONS

 

02.1  

GENERAL CONSIDERATIONS

•  The manual refers to essential aspects of the directives, regulations and dispositions on using the machine, summarising 

its most significant points.

•  General legal regulations and mandatory rules regarding injury prevention and environmental protection must be 

observed. These obligations also include regulations regarding the use of personal protective equipment.

•  For all work to be done on the system, the following dispositions and regulations in force must be observed regarding 

accident prevention, following the indications.

•  Before using the system the first time, the user must have read and understood the instruction manual perfectly and this 

chapter in particular.

•  The user must also make sure that the machine is always in good condition as regards its safety requirements.
•  During  maintenance  and  inspection  activities,  wear  the  protective  garments  specified  in  following 

CHAP.02.4 - 

EQUIPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL. 

Cleaning and maintenance activities 

may only be performed with the equipment cold and preferably disconnected from the power mains or with the main 

switch in the “O” position.

•  Danger warnings and signals in the form of plates, labels and markings must not be removed or made unidentifiable. If 

they are worn or broken, they must be replaced.

•  Modifications,  additions  or  transformations  must  not  be  made  on  the  machine  and  its  components  without  the 

manufacturer’s authorisation. This is valid first and foremost for installation and regulation of the installed safety devices. 

Failure to comply with this warning relieves the Manufacturer of all and any responsibility.

•  Make sure, before starting up every time and after carrying out maintenance, that dismantled parts have been repositioned 

correctly and in particular all the protection devices that impede access to the machine.

 

02.2  

SAFETY REGULATIONS FOR ROUTINE MAINTENANCE AND USE

•  The user and/or owner of the product is required, in accordance with the laws in force, to assign the installation and 

maintenance to qualified and specialised operators, and acknowledge the risks and hazards should they fail to observe 

this requirement. 

•  Use of this product is not permitted for children, persons with acknowledged reduced psycho-physical and sensory 

abilities and persons who lack experience in using such machines, unless they are supervised by designated persons 

responsible for their safety.

•  The settings and programming of the product must only be performed by adults who have received suitable and specific 

training. Errors or incorrect settings can create hazardous conditions and trigger malfunctions with relative consequences 

for persons and things.

•  Before any cleaning and/or routine or extraordinary maintenance on the machine, disconnect it from all energy sources; 

in particular, turn the electrical power switch to “O”.

•  Prior to installation, the user and installer are obliged to check that the mains electrical supply to which the machine will be 

connected, corresponds to the voltage on the identification plate (see 

CHAP.05.2 - PRODUCT IDENTIFICATION

), 

and that it is equipped with all suitable safety devices to classify the electrical system as compliant with applicable safety 

standards. If this is not the case, contact a Qualified Technician to adapt the system to required standards.

•  Upstream from the machine (at the user’s expense) on the electrical power supply line, a bipolar switch must be installed 

that is able to intercept all the current phases (see 

CHAP.06 - TECHNICAL DATA

).

•  The irradiation area includes the area between the opening of the hearth and up to 1 metre of space frontally as well as 

laterally. No inflammable object must be left in this area (such as: inflammable liquids, fire-starting products or firewood, 

drapes, wooden decorations, rugs, etc.).

•  Do not use the stove to dry clothes, it could overheat and cause an outbreak of fire.
• 

ATTENTION - BEWARE OF BURNS

, most of the outer surfaces of the stove are very hot, door handle, glass, metal 

sides, majolica or metal top, fume exhaust pipe etc. Never touch the stove with naked hands when it is running; always 

use heat protection gloves, such as those supplied with the stove, when handling all parts.

•  Before doing any internal cleaning or maintenance, you must wait until the machine reaches the ambient temperature.
•  If the stove is in alarm status due to a malfunction, do not attempt to restart it before finding out what has caused the heat 

generator to shut down.

•  Never wash the internal parts of the combustion chamber with water.
•  In alarm status for failed start up, do not try to restart the stove until the firebox has been thoroughly cleaned.

Summary of Contents for I-DEA IDRO

Page 1: ...SM094 EN REV05 2016_03 I DEA IDRO INSTALLATION USE AND MAINTENANCE MANUAL To be kept by the purchaser Pellet fired stove with boiler QUADRA FRONTALE ANGOLO...

Page 2: ...y read and keep this sheet before using the equipment This sheet provides necessary information and suggestions on how to correctly install use clean and maintain the product Knowing and observing the...

Page 3: ...HAP 05 DESCRIPTION 12 05 1 PRODUCT PRESENTATION 12 05 2 PRODUCT IDENTIFICATION 14 CHAP 06 TECHNICAL DATA 15 06 1 HOMOLOGATION 15 06 2 RECOMMENDED FUELS 16 06 3 COMPONENTS 17 06 4 OPTIONALS 18 06 5 DIM...

Page 4: ...appropriate This manual cannot be given to third parties for perusal without the written permission of Jolly Mec Caminetti S p A The technical directions for installation contained in this manual sho...

Page 5: ...61000 3 3 Electromagnetic compatibility EMC Limits Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with rated current 16 A per phase a...

Page 6: ...g and maintenance of services supplying water for domestic use within buildings and their curtilages Complimentary guidance to BS EN 806 BS EN 14961 Solid biofuels Fuel specifications and classes Part...

Page 7: ...product was marketed The manufacturer reserves the right to make modifications to the product and consequently the relative manual without any obligation to update previous editions 01 5 MANUFACTURER...

Page 8: ...for children persons with acknowledged reduced psycho physical and sensory abilities and persons who lack experience in using such machines unless they are supervised by designated persons responsibl...

Page 9: ...hine is installed Installation in bedrooms rooms with a volume below 15 m3 or with explosive atmospheres is strictly prohibited The system installer MUST issue a Declaration of compliance for the work...

Page 10: ...IPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL Every operator performing maintenance on the machine must wear safety garments and personal protective equipment 1 Protection headphones 2 Gloves hand pr...

Page 11: ...D TRANSPORT Personnel in charge of handling the product must have read and thoroughly understood the safety prescriptions in CHAP 02 ACCIDENT PREVENTION SAFETY REGULATIONS of this manual and must wear...

Page 12: ...nd DO NOT disperse the packaging into the environment but take it to waste disposal centres for recycling All packaging can be recycled as it consists of wood polyethylene film polystyrene and cardboa...

Page 13: ...cated on the rear of the stove The pellets are fed by an auger driven by a gear motor that picks the pellets from the hopper and channels them to the firebox via a chute The I DEA IDRO heating stove c...

Page 14: ...hermostats pellet hopper safety and water safety Painted steel pellet container cover Vertical exhaustion of fumes by removing the screw cap to make room for the fumes tube Combustion chamber door wit...

Page 15: ...d Nominal Reduced Ignition Working 110W Dust 13 O 11 0mg m Nominal S 400 mm n DOP JM 00054 the dop was drafted on the basis to the test report of accredited laboratory the accreditation number of the...

Page 16: ...ir distance from inflammable side wall 400 400 mm Minimum air distance from inflammable rear wall 200 200 mm Frontal air distance from inflammable material 150 150 cm Testing pressure 6 6 bar Maximum...

Page 17: ...ts that are very hard and with different dimensions the mechanical parts are sized and tested for use with pellets with the above mentioned characteristics No breakdown or malfunction depending on the...

Page 18: ...h pan 6 Combustion chamber door safety microswitch 7 Fume inspection flap 8 Pellet hopper 9 Heat circulation pump 10 Pellet loading auger gear motor 11 Pellet loading auger 12 Electronic control unit...

Page 19: ...alled in the home it is used to easily control stove operations and adjust necessary temperatures from within the home Temperature time settings or personalised heating profiles can be set Zone module...

Page 20: ...connect the generator to the flue T union for fume exhaust with condensate drain cap To be installed at generator output 80mm for union connection and 100mm for flue connection Fume exhaust pipe 80mm...

Page 21: ...21 ENGLISH 06 5 DIMENSIONS All measurements are in mm Frontale Quadra Angolo A 1134 1134 1134 B 346 346 346 C 852 852 862 Frontale Quadra Angolo A B C A B C A B C...

Page 22: ...CHAP 07 6 HYDRAULIC KIT FOR THE SYSTEM FEED THE COLD WATER MUST BE CONNECTED TO THE APPLIANCE NOTE At the end of installation accurately clean the heating system to eliminate all work residue Dirt dep...

Page 23: ...ainless steel pipes The use of pipes in fibre cement for connecting the equipment to the flue is forbidden Exhaust pipes must not run through rooms where the installation of combustion equipment is fo...

Page 24: ...s the point of discharge of the flue or 150 mm above the insulation whichever is the lower Point Where flue passes through weather surface Notes 1 2 Clearances to flue outlet A At or within 600 mm of...

Page 25: ...installation work issue a declaration of conformity as per Ministerial Decree 37 08 On the other hand the purchaser MUST assign all work to a qualified professional technician The device must be insta...

Page 26: ...se a spare fuse in the pan and a bipolar switch In the event that the control unit does not switch on even after turning the switch to I ONE check that the fuse has not blown 1 Control unit manual 2 E...

Page 27: ...mostat with manual reset terminal AC3 18 PRESSOSTATO 2 Fume exhaust fan safety depressimeter terminal AC5 19 MICRO 1 Door contact safety microswitch terminal IN9 23 SONDA 3 Stove water temperature pro...

Page 28: ...ow Green Black Blue Brown Green Violet Yellow Black Red Black Red Violet Red Orange White Black Red Blue Black Grey Black Red Blue Pressure Safety H2O Safety Ther Safety Therm BLACK BLUE YELLOW Yellow...

Page 29: ...NC CN1 NO CN2 N CN3 F CN2 O2 CN2 N CN12 CN12 CN2 O7 reen TERMINAL B Aux Buffer Pump Terminal B Terminal B Terminal B TERMINAL A CN9 IN10 CN9 IN10 CN10 IN3 CN10 IN3 CN10 IN1 CN10 IN1 CN9 IN11 CN9 IN11...

Page 30: ...with a standard pre installed hydraulic kit without domestic hot water production DHW In Fig 1 e 3 illustrate hydraulic kit component Following is an itemised list of these components 1 3 litre expans...

Page 31: ...adjust the position of Variable p Venting cycle and the Constant p Pump led colour key LED DESCRIPTION OF FUNCTIONS Off Circulator not connected to the mains Flashing green With the vertical knob in a...

Page 32: ...e room probe connection In this case the internal probe must be disconnected or the probe on board the device can remain connected if a room thermostat is connected H Terminal for gas stove connection...

Page 33: ...rceptions between the device and system that could slow water flow and thus cause stove water overtemperature alarms Alarm AL19 THERMIC WATER For the room probe type a thermostat or chronothermostat c...

Page 34: ...l meets set temperature settings When the puffer temperature is met the appliance switches to ECONOMY mode turning off the pump When puffer temperature drops 5 C default value that can be adjusted in...

Page 35: ...he functions described in CONFIGURATION 1 while the boiler takes precedence over the heating system request The boiler probe connected to the boiler back terminal board works with a 5 C temperature di...

Page 36: ...ce see manual SM096 EN attached 08 2 CONTROL UNIT The electronic control unit controls all appliance functions and is controlled via a control display The electronic control unit features a timer func...

Page 37: ...red temperature level for each time band The message ORDINARY SERVICE is periodically displayed every 100 hours of operation to remind the user to clean the stove thoroughly CHAP 08 6 ROUTINE MAINTENA...

Page 38: ...side of the device below the side panel see Fig 1 positions A or B 3 Press the button A or B until you hear a CLICK 4 Refit the hood 5 Reset the alarm from the device on board display by pressing But...

Page 39: ...esidual pellets from clogging and subsequently damaging the components Every 300 kg of pellets loaded into the container check that there are no deposits of sawdust on the bottom and remove any sawdus...

Page 40: ...ost suitable cleaning frequency can also be established a few days after use according to the actual amount of deposited residue and may vary from recommended Jolly Mec intervals NOTE ORDINARY CLEANIN...

Page 41: ...ition resistance has to be properly centred in the burning pot casing and the support seat must be standing level with the casing compartment Fig 8 Check that the gasket located under the burning pot...

Page 42: ...n the fume inspection flap Fig 21 e 22 Loosen the locking knobs Fig 23 of the fume inspection door and remove the cap Fig 24 Use the brush supplied to clean the ash pan Fig 25 26 and use the ash vacuu...

Page 43: ...ush inward to unhook it from the front supports Fig 33 Lower the deflector vertically and slightly rotate it to remove Fig 34 35 Use the brush supplied to remove any ash content from the fume deflecto...

Page 44: ...or invalidation of the warranty on these parts No claims can arise concerning the colour variations of the painted surfaces especially if the different materials and finishes are subject to different...

Page 45: ...c electrical system plug it into the socket fitted on the back of the right side panel Fig 49 50 threading it through the groove on the back of the stove making sure the switch is in the O position Af...

Page 46: ...l focus on horizontal segments and the chimney pot Stove fume pass cleaning Cleaning of any deposits in the stove Cleaning of fans Check safety valves Checking good water circulator operations Check a...

Page 47: ...sits in the stove T Cleaning of fans T Check air breather valves T Checking good water circulator operations T Check air breather valves T Check expansion tank pressure T Check good ignition resistanc...

Page 48: ...settings change the comburent air flow value Check air inlet in the burner The appliance switches off when running at minimum power The combustion fan speed is very high and the pellets are burning t...

Page 49: ...t content in the tank Make sure the pellet load auger works correct start the component from menu PELLET LOAD MENU 7 After completing the Load Pellet sequence in Menu 7 the brazier must be emptied i e...

Page 50: ...he firebox air flow holes are perfectly clean Check that the fume inspection cap is firmly closed Make sure the door is closed AL13 NON STOP PEL LOAD Pellet load is continuous and thus incorrect Make...

Page 51: ...ust only be used with the combustion chamber door closed AL27 DHW LO FAILURE The boiler Lo probe is disconnected or broken Check probe wiring If correct replace the probe AL28 SERVICE 24H The device c...

Page 52: ...SM094 EN REV05 2016_03 Via S Giuseppe 2 24060 Telgate Bg Italy Tel 39 035 83 59 211 Fax 39 035 83 59 203 www jolly mec it info jolly mec it...

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