Jolly Mec I-DEA IDRO Installation, Use And Maintenance Manual Download Page 37

37

ENGLISH

 

08.3 

APPLIANCE START AND USE

After professionally installing the room ventilation system, the fume exhaust system, the hydraulic system and electrical system according 

to the relevant regulations, the CAT can commission the first start up.
After passing the Service Technician’s inspection, the tank can be filled with pellets of the recommended quality, desired temperature and 

power set (we recommend setting level 3) and the device turned on with Button 

3

.  The stove will run until the room probe, thermostat or 

accumulation tank probe temperature values are reached, according to the set configuration. When the set temperatures are reached, 

the stove switches to ECONOMY mode until a new request is sent by the probes.
When running in ECONOMY mode, the water circulation pump is off and only turns back on to dissipate heat when stove water reaches 

80°C, turning back off at 75°C.  For this reason, any system zone valves must be adequately controlled to permit water circulation with 

room temperature. For this purpose, the Jolly Mec ZONE MODULE (available separately) resolves the problem of alarms due to stove 

water overheating when zone valves are closed.
Activate STAND-BY mode in MENU 5 to turn off the stove when all probe temperatures are reached for a time over that set in MENU 5 

(DELAY OFF). The stove is not actually off but is waiting to turn back on at a new probe request.
The STAND-BY function in system configurations 5 and 7, summer and winter mode, and configuration 6, summer mode, is automatically 

activated. When the Puffer and/or Boiler tank has reached the set temperature, the boiler will turn off and turn back on when the 

temperature measured by the Puffer Lo probe or Boiler probe is 10°C lower than the set temperature. The differential value can be 

modified by the CAT.
Set SET CHRONO – MENU 2 to time operation start and stop. The crono can be quickly started by pressing Button 1 and 2 on the main 

display screen. CHRONO and STAND-BY modes cannot be activated simultaneously. The CHRONO function should be considered 

as a timer function, while STAND-BY is a temperature function. It is possible to set the desired temperature level for each time band.
The message ORDINARY SERVICE is periodically displayed, every 100 hours of operation, to remind the user to clean the stove 

thoroughly CHAP.08.6 - ROUTINE MAINTENANCE (By the Customer). Press Button 

3

 in the main screen to cancel the message.

In the event of alarms and/or manual pellet load from MENU 7, message CLEAN BRAZIER is a warning to be sure not to turn on 

the stove with excessive pellets in the brazier. To cancel the message, clean the brazier and press and hold down Button 

3

 for three 

seconds. Cleaning the firebox obviously involves opening the combustion chamber door, an important step to reset the CLEAN FIREBOX 

message, as it is not possible to restart the device without opening and closing the door. This restriction is managed by a door probe, 

installed on the bottom front part of the stove, which also checks that the door is opened during operations. If the user wishes to voluntarily 

open the door, the problem will cause the device to shut down immediately.
The stove also has ANTIFREEZE AND ANTI-JAM functions. The first turns on when stove water temperature is 5°C, starting the water 

circulator until temperature increases 1°C.  If a THERMOSTAT MODULE is used, this function turns on when room temperature reaches 

the anti-freeze temperature set in the module so that the stove runs a start cycle and runs until room temperatures increases 2°C.  The 

ANTI-JAM function starts the water circulator after 24 hours of disuse for 30”. In addition to the water circulator, if the stove is installed in 

configurations 6 or 7, the hot water boiler 3-way diverter valve is also started. If the ZONE MODULE is installed, all actuators connected 

to outputs are run for 30”.
The shutdown phase takes about 20 minutes and the circulator is activated in this interval to perform a heat dissipation cycle.

The installation technician must attend appliance inspection since system components may require adjustments 

not pertinent to the CAT at this time.

Any additional work by the CAT due to the failure to complete the above adjustments during initial inspection is at the user’s 

expense.

WARNING

We recommend activating STAND-BY mode when permitted by factory and/or use conditions. Frequent starts 

and stops may cause appliance malfunctions, possible no start alarms and waste energy and fuel.

NOTE

Summary of Contents for I-DEA IDRO

Page 1: ...SM094 EN REV05 2016_03 I DEA IDRO INSTALLATION USE AND MAINTENANCE MANUAL To be kept by the purchaser Pellet fired stove with boiler QUADRA FRONTALE ANGOLO...

Page 2: ...y read and keep this sheet before using the equipment This sheet provides necessary information and suggestions on how to correctly install use clean and maintain the product Knowing and observing the...

Page 3: ...HAP 05 DESCRIPTION 12 05 1 PRODUCT PRESENTATION 12 05 2 PRODUCT IDENTIFICATION 14 CHAP 06 TECHNICAL DATA 15 06 1 HOMOLOGATION 15 06 2 RECOMMENDED FUELS 16 06 3 COMPONENTS 17 06 4 OPTIONALS 18 06 5 DIM...

Page 4: ...appropriate This manual cannot be given to third parties for perusal without the written permission of Jolly Mec Caminetti S p A The technical directions for installation contained in this manual sho...

Page 5: ...61000 3 3 Electromagnetic compatibility EMC Limits Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with rated current 16 A per phase a...

Page 6: ...g and maintenance of services supplying water for domestic use within buildings and their curtilages Complimentary guidance to BS EN 806 BS EN 14961 Solid biofuels Fuel specifications and classes Part...

Page 7: ...product was marketed The manufacturer reserves the right to make modifications to the product and consequently the relative manual without any obligation to update previous editions 01 5 MANUFACTURER...

Page 8: ...for children persons with acknowledged reduced psycho physical and sensory abilities and persons who lack experience in using such machines unless they are supervised by designated persons responsibl...

Page 9: ...hine is installed Installation in bedrooms rooms with a volume below 15 m3 or with explosive atmospheres is strictly prohibited The system installer MUST issue a Declaration of compliance for the work...

Page 10: ...IPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL Every operator performing maintenance on the machine must wear safety garments and personal protective equipment 1 Protection headphones 2 Gloves hand pr...

Page 11: ...D TRANSPORT Personnel in charge of handling the product must have read and thoroughly understood the safety prescriptions in CHAP 02 ACCIDENT PREVENTION SAFETY REGULATIONS of this manual and must wear...

Page 12: ...nd DO NOT disperse the packaging into the environment but take it to waste disposal centres for recycling All packaging can be recycled as it consists of wood polyethylene film polystyrene and cardboa...

Page 13: ...cated on the rear of the stove The pellets are fed by an auger driven by a gear motor that picks the pellets from the hopper and channels them to the firebox via a chute The I DEA IDRO heating stove c...

Page 14: ...hermostats pellet hopper safety and water safety Painted steel pellet container cover Vertical exhaustion of fumes by removing the screw cap to make room for the fumes tube Combustion chamber door wit...

Page 15: ...d Nominal Reduced Ignition Working 110W Dust 13 O 11 0mg m Nominal S 400 mm n DOP JM 00054 the dop was drafted on the basis to the test report of accredited laboratory the accreditation number of the...

Page 16: ...ir distance from inflammable side wall 400 400 mm Minimum air distance from inflammable rear wall 200 200 mm Frontal air distance from inflammable material 150 150 cm Testing pressure 6 6 bar Maximum...

Page 17: ...ts that are very hard and with different dimensions the mechanical parts are sized and tested for use with pellets with the above mentioned characteristics No breakdown or malfunction depending on the...

Page 18: ...h pan 6 Combustion chamber door safety microswitch 7 Fume inspection flap 8 Pellet hopper 9 Heat circulation pump 10 Pellet loading auger gear motor 11 Pellet loading auger 12 Electronic control unit...

Page 19: ...alled in the home it is used to easily control stove operations and adjust necessary temperatures from within the home Temperature time settings or personalised heating profiles can be set Zone module...

Page 20: ...connect the generator to the flue T union for fume exhaust with condensate drain cap To be installed at generator output 80mm for union connection and 100mm for flue connection Fume exhaust pipe 80mm...

Page 21: ...21 ENGLISH 06 5 DIMENSIONS All measurements are in mm Frontale Quadra Angolo A 1134 1134 1134 B 346 346 346 C 852 852 862 Frontale Quadra Angolo A B C A B C A B C...

Page 22: ...CHAP 07 6 HYDRAULIC KIT FOR THE SYSTEM FEED THE COLD WATER MUST BE CONNECTED TO THE APPLIANCE NOTE At the end of installation accurately clean the heating system to eliminate all work residue Dirt dep...

Page 23: ...ainless steel pipes The use of pipes in fibre cement for connecting the equipment to the flue is forbidden Exhaust pipes must not run through rooms where the installation of combustion equipment is fo...

Page 24: ...s the point of discharge of the flue or 150 mm above the insulation whichever is the lower Point Where flue passes through weather surface Notes 1 2 Clearances to flue outlet A At or within 600 mm of...

Page 25: ...installation work issue a declaration of conformity as per Ministerial Decree 37 08 On the other hand the purchaser MUST assign all work to a qualified professional technician The device must be insta...

Page 26: ...se a spare fuse in the pan and a bipolar switch In the event that the control unit does not switch on even after turning the switch to I ONE check that the fuse has not blown 1 Control unit manual 2 E...

Page 27: ...mostat with manual reset terminal AC3 18 PRESSOSTATO 2 Fume exhaust fan safety depressimeter terminal AC5 19 MICRO 1 Door contact safety microswitch terminal IN9 23 SONDA 3 Stove water temperature pro...

Page 28: ...ow Green Black Blue Brown Green Violet Yellow Black Red Black Red Violet Red Orange White Black Red Blue Black Grey Black Red Blue Pressure Safety H2O Safety Ther Safety Therm BLACK BLUE YELLOW Yellow...

Page 29: ...NC CN1 NO CN2 N CN3 F CN2 O2 CN2 N CN12 CN12 CN2 O7 reen TERMINAL B Aux Buffer Pump Terminal B Terminal B Terminal B TERMINAL A CN9 IN10 CN9 IN10 CN10 IN3 CN10 IN3 CN10 IN1 CN10 IN1 CN9 IN11 CN9 IN11...

Page 30: ...with a standard pre installed hydraulic kit without domestic hot water production DHW In Fig 1 e 3 illustrate hydraulic kit component Following is an itemised list of these components 1 3 litre expans...

Page 31: ...adjust the position of Variable p Venting cycle and the Constant p Pump led colour key LED DESCRIPTION OF FUNCTIONS Off Circulator not connected to the mains Flashing green With the vertical knob in a...

Page 32: ...e room probe connection In this case the internal probe must be disconnected or the probe on board the device can remain connected if a room thermostat is connected H Terminal for gas stove connection...

Page 33: ...rceptions between the device and system that could slow water flow and thus cause stove water overtemperature alarms Alarm AL19 THERMIC WATER For the room probe type a thermostat or chronothermostat c...

Page 34: ...l meets set temperature settings When the puffer temperature is met the appliance switches to ECONOMY mode turning off the pump When puffer temperature drops 5 C default value that can be adjusted in...

Page 35: ...he functions described in CONFIGURATION 1 while the boiler takes precedence over the heating system request The boiler probe connected to the boiler back terminal board works with a 5 C temperature di...

Page 36: ...ce see manual SM096 EN attached 08 2 CONTROL UNIT The electronic control unit controls all appliance functions and is controlled via a control display The electronic control unit features a timer func...

Page 37: ...red temperature level for each time band The message ORDINARY SERVICE is periodically displayed every 100 hours of operation to remind the user to clean the stove thoroughly CHAP 08 6 ROUTINE MAINTENA...

Page 38: ...side of the device below the side panel see Fig 1 positions A or B 3 Press the button A or B until you hear a CLICK 4 Refit the hood 5 Reset the alarm from the device on board display by pressing But...

Page 39: ...esidual pellets from clogging and subsequently damaging the components Every 300 kg of pellets loaded into the container check that there are no deposits of sawdust on the bottom and remove any sawdus...

Page 40: ...ost suitable cleaning frequency can also be established a few days after use according to the actual amount of deposited residue and may vary from recommended Jolly Mec intervals NOTE ORDINARY CLEANIN...

Page 41: ...ition resistance has to be properly centred in the burning pot casing and the support seat must be standing level with the casing compartment Fig 8 Check that the gasket located under the burning pot...

Page 42: ...n the fume inspection flap Fig 21 e 22 Loosen the locking knobs Fig 23 of the fume inspection door and remove the cap Fig 24 Use the brush supplied to clean the ash pan Fig 25 26 and use the ash vacuu...

Page 43: ...ush inward to unhook it from the front supports Fig 33 Lower the deflector vertically and slightly rotate it to remove Fig 34 35 Use the brush supplied to remove any ash content from the fume deflecto...

Page 44: ...or invalidation of the warranty on these parts No claims can arise concerning the colour variations of the painted surfaces especially if the different materials and finishes are subject to different...

Page 45: ...c electrical system plug it into the socket fitted on the back of the right side panel Fig 49 50 threading it through the groove on the back of the stove making sure the switch is in the O position Af...

Page 46: ...l focus on horizontal segments and the chimney pot Stove fume pass cleaning Cleaning of any deposits in the stove Cleaning of fans Check safety valves Checking good water circulator operations Check a...

Page 47: ...sits in the stove T Cleaning of fans T Check air breather valves T Checking good water circulator operations T Check air breather valves T Check expansion tank pressure T Check good ignition resistanc...

Page 48: ...settings change the comburent air flow value Check air inlet in the burner The appliance switches off when running at minimum power The combustion fan speed is very high and the pellets are burning t...

Page 49: ...t content in the tank Make sure the pellet load auger works correct start the component from menu PELLET LOAD MENU 7 After completing the Load Pellet sequence in Menu 7 the brazier must be emptied i e...

Page 50: ...he firebox air flow holes are perfectly clean Check that the fume inspection cap is firmly closed Make sure the door is closed AL13 NON STOP PEL LOAD Pellet load is continuous and thus incorrect Make...

Page 51: ...ust only be used with the combustion chamber door closed AL27 DHW LO FAILURE The boiler Lo probe is disconnected or broken Check probe wiring If correct replace the probe AL28 SERVICE 24H The device c...

Page 52: ...SM094 EN REV05 2016_03 Via S Giuseppe 2 24060 Telgate Bg Italy Tel 39 035 83 59 211 Fax 39 035 83 59 203 www jolly mec it info jolly mec it...

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