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23

ENGLISH

 

07.2 

FLUE OR FUME EXHAUST SYSTEM 

The flue or fume exhaust system is a fundamental element for the proper functioning of the stove and must comply with the requirements 

of The Building Regulations Part J and with the following general standards: 
EN1856-1 

Chimneys. Requirements for metal chimneys - Part 1: System chimney products

EN1856-2  

Chimneys. Requirements for metal chimneys - Part 2: Metal flue liners and connecting flue pipes

UNI 10683  

Heat generators operating with wood or other solid bio fuels - Installation requirements

The diameter of the flue must be sized according to the technical specifications of the appliance and type and place of installation. Each 

appliance must have its own chimney flue without any inlets from other appliances.

The exhaust duct of the combustion products generated by the forced draught equipment must respond to the following requirements:

• 

it is necessary to use union joints and pipes with pressure resistant seals, as the union of the flue could be slightly pressurised 

while the appliance running

• 

all changes in direction must be open to inspection to facilitate maintenance

• 

correct draught to maintain depression in the combustion chamber, as per the technical specifications, must be guaranteed

• 

it must be watertight, waterproof and suitably isolated and insulated

• 

must be made of suitable materials that resist normal mechanical stress, heat, the action of the combustion products and acid 

condensations

• 

must be prevailingly vertical structures with deviations from the axis not greater that 45°

• 

must be adequately distanced from combustible or inflammable materials via an air space or suitable insulation (as indicated in 

The Building Regulations Part J - Diagram 13).

• 

must have an internal section which is preferably circular: square or rectangular sections must have rounded corners with a 

radius of no less than 20 mm

• 

must have an internal section that is constant, free and independent

If the flue is installed externally it must be insulated to prevent the cooling of fumes and formation of condensation. The same is valid for 

the tract from the roof to the chimney cap (Torrino). For the union between the stove and the flue, or if there are deviations or curves, for 

easier, quicker and safer installation, we recommend using double-walled stainless steel pipes. 

The use of pipes in fibre cement for connecting the equipment to the flue is forbidden.

Exhaust pipes must not run through rooms where the installation of combustion equipment is forbidden. 

The union must be connected to the flue in such a way as to ensure they remain airtight when the appliance is operating in pressurised 

conditions and to avoid the formation of condensation and its 

conveyance to the appliance.

 

It has to be avoid, as much as possible, the assembly of 

horizontal sections. In any case, the horizontal segment (or its 

horizontal projection) do not have to be longer than two meters 

with minimum slope not less than 5%. The horizontal section 

does not have to be connected directly to the smoke fan output 

but after the first vertical segment (6) 

F

ig

.1.

The  chimney  system  for  the  smoke  exhaust  MUST  be 

dimensioned  and  projected  by  a  Qualified  Engineer.  He 

will  determine  the  proper  smoke  exhaust  system  taking 

into  consideration  the  product  technical  data,  kind  of 

installation, installation location and mostly the installation 

technical  regulation  in  force.  The  Engineer  will  give 

indications to the installer about the materials to use, smoke 

path  section,  insulation  thickness,  corrosion  resistance 

and all requirements needed for the correct working of the 

system product-chimney.
The correct dimension of the air intake for ventilation and 

aeration  of  the  installation  location  MUST  be  verified  in 

conformity with the technical regulation in force.
Malfunctioning of the product caused by a smoke exhaust 

not  properly  projected  and  dimensioned  WILL  NOT  be 

object of objections to Jolly Mec and interventions at Jolly 

Mec charge.

For appliance that must reach ceiling or wall exhaust outlets 

that are not coaxial with regard to the issue of the fumes from 

the machine, changes in direction must be made using an open 

elbow of 45° (see 

F

ig

.1

).

The outlet from a flue should be above the roof of the building 

in a position where the products of combustion can discharges 

freely and will not present a fire hazard, whatever the wind con-

ditions. Flue outlet positions which can meet the requirements 

in common circumstances are shown in 

F

ig

.  2  (

The Building 

Regulations Part J - Diagram 17)

 

while 

F

ig

.  3  (

The Building 

Regulations Part J - Diagram 18)  shows  flue  outlet  positions 

F

ig

. 1

40/50 cm

3,0 m. min.

1

2

3

6

2

5

4

1,5 m min.

1,5 m min.

1

.  Airtight steel sheet 

metal

2

.  45° Curves

3

.  Fume exhaust

4

.  External insulated flue

5

.  Insulated T union for 

condensation

6

.  Non-insulated pipe

Summary of Contents for I-DEA IDRO

Page 1: ...SM094 EN REV05 2016_03 I DEA IDRO INSTALLATION USE AND MAINTENANCE MANUAL To be kept by the purchaser Pellet fired stove with boiler QUADRA FRONTALE ANGOLO...

Page 2: ...y read and keep this sheet before using the equipment This sheet provides necessary information and suggestions on how to correctly install use clean and maintain the product Knowing and observing the...

Page 3: ...HAP 05 DESCRIPTION 12 05 1 PRODUCT PRESENTATION 12 05 2 PRODUCT IDENTIFICATION 14 CHAP 06 TECHNICAL DATA 15 06 1 HOMOLOGATION 15 06 2 RECOMMENDED FUELS 16 06 3 COMPONENTS 17 06 4 OPTIONALS 18 06 5 DIM...

Page 4: ...appropriate This manual cannot be given to third parties for perusal without the written permission of Jolly Mec Caminetti S p A The technical directions for installation contained in this manual sho...

Page 5: ...61000 3 3 Electromagnetic compatibility EMC Limits Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with rated current 16 A per phase a...

Page 6: ...g and maintenance of services supplying water for domestic use within buildings and their curtilages Complimentary guidance to BS EN 806 BS EN 14961 Solid biofuels Fuel specifications and classes Part...

Page 7: ...product was marketed The manufacturer reserves the right to make modifications to the product and consequently the relative manual without any obligation to update previous editions 01 5 MANUFACTURER...

Page 8: ...for children persons with acknowledged reduced psycho physical and sensory abilities and persons who lack experience in using such machines unless they are supervised by designated persons responsibl...

Page 9: ...hine is installed Installation in bedrooms rooms with a volume below 15 m3 or with explosive atmospheres is strictly prohibited The system installer MUST issue a Declaration of compliance for the work...

Page 10: ...IPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL Every operator performing maintenance on the machine must wear safety garments and personal protective equipment 1 Protection headphones 2 Gloves hand pr...

Page 11: ...D TRANSPORT Personnel in charge of handling the product must have read and thoroughly understood the safety prescriptions in CHAP 02 ACCIDENT PREVENTION SAFETY REGULATIONS of this manual and must wear...

Page 12: ...nd DO NOT disperse the packaging into the environment but take it to waste disposal centres for recycling All packaging can be recycled as it consists of wood polyethylene film polystyrene and cardboa...

Page 13: ...cated on the rear of the stove The pellets are fed by an auger driven by a gear motor that picks the pellets from the hopper and channels them to the firebox via a chute The I DEA IDRO heating stove c...

Page 14: ...hermostats pellet hopper safety and water safety Painted steel pellet container cover Vertical exhaustion of fumes by removing the screw cap to make room for the fumes tube Combustion chamber door wit...

Page 15: ...d Nominal Reduced Ignition Working 110W Dust 13 O 11 0mg m Nominal S 400 mm n DOP JM 00054 the dop was drafted on the basis to the test report of accredited laboratory the accreditation number of the...

Page 16: ...ir distance from inflammable side wall 400 400 mm Minimum air distance from inflammable rear wall 200 200 mm Frontal air distance from inflammable material 150 150 cm Testing pressure 6 6 bar Maximum...

Page 17: ...ts that are very hard and with different dimensions the mechanical parts are sized and tested for use with pellets with the above mentioned characteristics No breakdown or malfunction depending on the...

Page 18: ...h pan 6 Combustion chamber door safety microswitch 7 Fume inspection flap 8 Pellet hopper 9 Heat circulation pump 10 Pellet loading auger gear motor 11 Pellet loading auger 12 Electronic control unit...

Page 19: ...alled in the home it is used to easily control stove operations and adjust necessary temperatures from within the home Temperature time settings or personalised heating profiles can be set Zone module...

Page 20: ...connect the generator to the flue T union for fume exhaust with condensate drain cap To be installed at generator output 80mm for union connection and 100mm for flue connection Fume exhaust pipe 80mm...

Page 21: ...21 ENGLISH 06 5 DIMENSIONS All measurements are in mm Frontale Quadra Angolo A 1134 1134 1134 B 346 346 346 C 852 852 862 Frontale Quadra Angolo A B C A B C A B C...

Page 22: ...CHAP 07 6 HYDRAULIC KIT FOR THE SYSTEM FEED THE COLD WATER MUST BE CONNECTED TO THE APPLIANCE NOTE At the end of installation accurately clean the heating system to eliminate all work residue Dirt dep...

Page 23: ...ainless steel pipes The use of pipes in fibre cement for connecting the equipment to the flue is forbidden Exhaust pipes must not run through rooms where the installation of combustion equipment is fo...

Page 24: ...s the point of discharge of the flue or 150 mm above the insulation whichever is the lower Point Where flue passes through weather surface Notes 1 2 Clearances to flue outlet A At or within 600 mm of...

Page 25: ...installation work issue a declaration of conformity as per Ministerial Decree 37 08 On the other hand the purchaser MUST assign all work to a qualified professional technician The device must be insta...

Page 26: ...se a spare fuse in the pan and a bipolar switch In the event that the control unit does not switch on even after turning the switch to I ONE check that the fuse has not blown 1 Control unit manual 2 E...

Page 27: ...mostat with manual reset terminal AC3 18 PRESSOSTATO 2 Fume exhaust fan safety depressimeter terminal AC5 19 MICRO 1 Door contact safety microswitch terminal IN9 23 SONDA 3 Stove water temperature pro...

Page 28: ...ow Green Black Blue Brown Green Violet Yellow Black Red Black Red Violet Red Orange White Black Red Blue Black Grey Black Red Blue Pressure Safety H2O Safety Ther Safety Therm BLACK BLUE YELLOW Yellow...

Page 29: ...NC CN1 NO CN2 N CN3 F CN2 O2 CN2 N CN12 CN12 CN2 O7 reen TERMINAL B Aux Buffer Pump Terminal B Terminal B Terminal B TERMINAL A CN9 IN10 CN9 IN10 CN10 IN3 CN10 IN3 CN10 IN1 CN10 IN1 CN9 IN11 CN9 IN11...

Page 30: ...with a standard pre installed hydraulic kit without domestic hot water production DHW In Fig 1 e 3 illustrate hydraulic kit component Following is an itemised list of these components 1 3 litre expans...

Page 31: ...adjust the position of Variable p Venting cycle and the Constant p Pump led colour key LED DESCRIPTION OF FUNCTIONS Off Circulator not connected to the mains Flashing green With the vertical knob in a...

Page 32: ...e room probe connection In this case the internal probe must be disconnected or the probe on board the device can remain connected if a room thermostat is connected H Terminal for gas stove connection...

Page 33: ...rceptions between the device and system that could slow water flow and thus cause stove water overtemperature alarms Alarm AL19 THERMIC WATER For the room probe type a thermostat or chronothermostat c...

Page 34: ...l meets set temperature settings When the puffer temperature is met the appliance switches to ECONOMY mode turning off the pump When puffer temperature drops 5 C default value that can be adjusted in...

Page 35: ...he functions described in CONFIGURATION 1 while the boiler takes precedence over the heating system request The boiler probe connected to the boiler back terminal board works with a 5 C temperature di...

Page 36: ...ce see manual SM096 EN attached 08 2 CONTROL UNIT The electronic control unit controls all appliance functions and is controlled via a control display The electronic control unit features a timer func...

Page 37: ...red temperature level for each time band The message ORDINARY SERVICE is periodically displayed every 100 hours of operation to remind the user to clean the stove thoroughly CHAP 08 6 ROUTINE MAINTENA...

Page 38: ...side of the device below the side panel see Fig 1 positions A or B 3 Press the button A or B until you hear a CLICK 4 Refit the hood 5 Reset the alarm from the device on board display by pressing But...

Page 39: ...esidual pellets from clogging and subsequently damaging the components Every 300 kg of pellets loaded into the container check that there are no deposits of sawdust on the bottom and remove any sawdus...

Page 40: ...ost suitable cleaning frequency can also be established a few days after use according to the actual amount of deposited residue and may vary from recommended Jolly Mec intervals NOTE ORDINARY CLEANIN...

Page 41: ...ition resistance has to be properly centred in the burning pot casing and the support seat must be standing level with the casing compartment Fig 8 Check that the gasket located under the burning pot...

Page 42: ...n the fume inspection flap Fig 21 e 22 Loosen the locking knobs Fig 23 of the fume inspection door and remove the cap Fig 24 Use the brush supplied to clean the ash pan Fig 25 26 and use the ash vacuu...

Page 43: ...ush inward to unhook it from the front supports Fig 33 Lower the deflector vertically and slightly rotate it to remove Fig 34 35 Use the brush supplied to remove any ash content from the fume deflecto...

Page 44: ...or invalidation of the warranty on these parts No claims can arise concerning the colour variations of the painted surfaces especially if the different materials and finishes are subject to different...

Page 45: ...c electrical system plug it into the socket fitted on the back of the right side panel Fig 49 50 threading it through the groove on the back of the stove making sure the switch is in the O position Af...

Page 46: ...l focus on horizontal segments and the chimney pot Stove fume pass cleaning Cleaning of any deposits in the stove Cleaning of fans Check safety valves Checking good water circulator operations Check a...

Page 47: ...sits in the stove T Cleaning of fans T Check air breather valves T Checking good water circulator operations T Check air breather valves T Check expansion tank pressure T Check good ignition resistanc...

Page 48: ...settings change the comburent air flow value Check air inlet in the burner The appliance switches off when running at minimum power The combustion fan speed is very high and the pellets are burning t...

Page 49: ...t content in the tank Make sure the pellet load auger works correct start the component from menu PELLET LOAD MENU 7 After completing the Load Pellet sequence in Menu 7 the brazier must be emptied i e...

Page 50: ...he firebox air flow holes are perfectly clean Check that the fume inspection cap is firmly closed Make sure the door is closed AL13 NON STOP PEL LOAD Pellet load is continuous and thus incorrect Make...

Page 51: ...ust only be used with the combustion chamber door closed AL27 DHW LO FAILURE The boiler Lo probe is disconnected or broken Check probe wiring If correct replace the probe AL28 SERVICE 24H The device c...

Page 52: ...SM094 EN REV05 2016_03 Via S Giuseppe 2 24060 Telgate Bg Italy Tel 39 035 83 59 211 Fax 39 035 83 59 203 www jolly mec it info jolly mec it...

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