Johnson Controls QUANTUM LX Setup Download Page 106

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QUANTUM™ LX COMPRESSOR CONTROL PANEL

COMMUNICATIONS SETUP

090.020-CS (JUNE 11)

Page 106

263

VSD Low DC Bus Voltage Fault

264

VSD DC Bus Voltage Imbalance Fault

265

VSD High Internal Ambient Temp Fault

266

VSD High Inverter Baseplate Temp Fault

267

VSD Logic Board Processor Fault

268

VSD Run Signal Fault

269

VSD High Converter Heatsink Temp Fault

270

VSD Invalid Current Scale Selection

271

VSD Low Inverter Baseplate Temp Fault

272

VSD Serial Communication Fault

273

VSD Precharge Lockout Fault

274

VSD Low Converter Heatsink Temp Fault

275

VSD Current Imbalance Fault

276

VSD Precharge - DC Bus Voltage Imbalance

277

VSD Precharge - Low DC Bus Voltage 2

278

VSD Precharge - Low DC Bus Voltage 1

280

Harmonic Filter High DC Bus Voltage Fault

281

Harmonic Filter High Phase C Current Fault

282

Harmonic Filter High Phase B Current Fault

283

Harmonic Filter High Phase A Current Fault

284

Harmonic Filter Phase Locked Loop Fault

286

Harmonic Filter Logic Board Power Supply

295

Harmonic Filter Precharge - High DC Bus Volt

296

Harmonic Filter Precharge - Low DC Bus Volt

297

Harmonic Filter DC Current Transformer 1

298

Harmonic Filter DC Current Transformer 2

299

Harmonic Filter High Baseplate Temp Fault

301

Harmonic Filter Low DC Bus Voltage

305

Harmonic Filter DC Bus Voltage Imbalance

306

Harmonic Filter 110% Input Current Overload

307

Harmonic Filter Run Signal Fault

311

VSD Board NovRAM Failure

313

Harmonic Filter Serial Communication

314

Harmonic Filter Input Frequency Out of Range

331

VSD High Phase A Inverter Baseplate Temp

332

VSD Low Phase A Inverter Baseplate Temp

333

High Discharge Pressure Shutdown

334

High Discharge Pressure Warning

335

Process Stopped – See Event Log

336

High Process Entering Temp Shutdown

337

High Process Entering Temp Warning

338

Low Process Entering Temp Shutdown

339

Low Process Entering Temp Warning

340

High Motor Temp Warning - Shaft Side

WARNING/SHUTDOWN MESSAGE CODES (Continued)

341

High Motor Temp Warning - Opp Shaft Side

342

High Motor Temp Shutdown - Shaft Side

343

High Motor Temp Shutdown - Opp Shaft Side

344

High Motor Stator #1 Temp Warning

345

High Motor Stator #1 Temp Shutdown

346

High Motor Stator #2 Temp Warning

347

High Motor Stator #2 Temp Shutdown

348

High Motor Stator #3 Temp Warning

349

High Motor Stator #3 Temp Shutdown

350

Slide Valve Failure Shutdown

351

DBS Communication Failure Warning

352

Low Oil Differential 1 (Kobe)

353

Low Oil Differential 2 (Kobe)

354

High Oil Pressure (Kobe)

355

High Comp. Oil Pressure Shutdown

356

Coalescer Filter Differential Warning

357

Low Discharge Pressure Shutdown

358

High Oil Temperature Sensor Fault

359

High Separator Temperature Sensor Fault

360

Low Main Oil Inj Pressure Sensor Warning

361

High Main Oil Inj Pressure Sensor Warning

362

Low Economizer Pressure Sensor Warning

363

High Economizer Pressure Sensor Warning

364

Low Filter Pressure Sensor Warning

365

High Filter Pressure Sensor Warning

366

Low Intermediate Pressure Sensor Warning

367

High Intermediate Pressure Sensor Warning

368

Low Bal Piston Pressure Sensor Warning

369

High Bal Piston Pressure Sensor Warning

370

Low System Disch Pressure Sensor Warning

371

High System Disch Pressure Sensor Warning

372

Low Suction Temp Sensor Warning

373

High Suction Temp Sensor Warning

374

Low Disch Temp Sensor Warning

375

High Disch Temp Sensor Warning

376

Low Oil Temp Compressor Sensor Warning

377

High Oil Temp Compressor Sensor Warning

378

Low Oil Separator Temp Sensor Warning

379

High Oil Separator Temp Sensor Warning

380

Low Intermediate Temp Sensor Warning

381

High Intermediate Temp Sensor Warning

382

Low Process Leaving Temp Sensor Warning

383

High Process Leaving Temp Sensor Warning

384

Low Process Entering Temp Sensor Warning

Summary of Contents for QUANTUM LX

Page 1: ...COMMUNICATIONS SETUP FRICK QUANTUM LX COMPRESSOR Version 7 0x Form 090 020 CS JUNE 2011 COMUNICATIONS SETUP File SERVICE MANUAL Section 90 Replaces 090 020 CS MAR 10 Dist 3 3a 3b 3c ...

Page 2: ...ting Up Communication 18 Frick Protocol 19 Description 19 Frick Protocol Specifications 19 Quantum Protocol Specifications 26 Data Packet 26 SECTION 3 QUANTUM LX ALLEN BRADLEY COMMUNICATION 35 Overview Of Half And Full Duplex Theory 35 SLC 500 Suggested Setup 36 Channel Configuration 36 Read Message Setup Example 36 Write Message Setup Example 36 ALLEN BRADLEY PROGRAMMING OVERVIEW 37 Channel Confi...

Page 3: ...log Board Values 64 Calculated Values 66 ModeValues 67 Timer Values 75 Setpoint Values 76 Commands 97 DBS Setpoint Values 98 General Setpoint Values 99 VSD Vyper SetpointValues 99 SECTION 7 WARNING SHUTDOWN MESSAGE CODES 103 SECTION 8 Q5 CONTROLLER 110 Main Board History And Identification 110 Communications Connector Locations 110 SERIAL COMMUNICATIONS HARDWARE 111 General Description 111 COM 1 a...

Page 4: ...ng The Module 130 Wiring The Module 131 RS 232 Connections 131 RS 422 Connections 131 RS 485 Connections 131 APPENDIX B 132 Quantum LX Ethernet Communications Wiring 132 APPENDIX C 133 Quantum LX Local Ethernet Configurations 133 APPENDIX D 134 Quantum LX Ethernet Network Configurations 134 APPENDIX E 135 Quantum LX Serial Communications Wiring 135 Serial Communications Wiring Diagrams 138 To Cust...

Page 5: ...QUANTUM LX COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP 090 020 CS JUNE 11 Page 5 SECTION 1 INTRODUCTION TO THE QUANTUM CONTROL SYSTEM ...

Page 6: ...r will see after the unit has been powered up This is called the Home screen Be aware that the content of this screen may differ from situation to situation based upon the actual configuration and installed options The Operating or Home screen HOW TO USE THIS MANUAL The purpose of this manual is provide the neces sary information protocols data registers wir ing etc to allow the end user to reliab...

Page 7: ...s to be masked over them so that rather than having to enter an ad dress of 216 27 61 137 you can simply enter in www jci com as an example Although the actu al process is more detailed and complicated than this basic explanation the end result is that most of the work is being done invisibly The following write up describes how to set up the Quantum LX to do this behind the scenes work so that it...

Page 8: ...a packet arrives at one port it is copied to the other ports so that all seg ments of the LAN can see all packets THE SWITCH Network Switches look nearly identical to hubs but a switch generally contains more intelligence than a hub Unlike hubs net work switches are capable of inspecting the data packets as they are received de termining the source and destination device of a packet and forwarding...

Page 9: ...nics 0 5EPCS BK Computercablestore com Crimp Tool RJ 45 Crimp tool HT 210C Cablesforless com P 15027 Stonewall Cable Inc S2307692 Computers4sure com 10 RJ1145 Computercablestore com Connectors RJ 45 For Shielded 4 pair solid wire cable P 15007 Stonewall Cable Inc RJ 45 For Un shielded 4 pair solid wire cable 5 554169 3 Tyco Electronics 1 5E45 010 Computercablestore com P 15029 Stonewall Cable Inc ...

Page 10: ...ice onto which your local network is connected to This gateway device is how all of the devices attached to your local network are routed to other gateways and networks A router is a Gateway device that routes packets between different physical networks A gate way is a network point that acts as an entrance to another network Subnet Mask A TCP IP number used to determine to which TCP IP subnet a d...

Page 11: ...ld take up to fifteen minutes to recognize the change Server String This is a comment area that can be used in conjunction with the Host Name For exam ple if the Host Name is Booster1 you could set the Server String to print something like DockBooster or some other additional information about the unit The Server String has no control function it is strictly an informational area E MAIL DATA The p...

Page 12: ...QUANTUM LX COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP 090 020 CS JUNE 11 Page 12 ...

Page 13: ...nto the industrial environment it was quickly noted that because of the high electrical noise potential from electric motors valves solenoids fluorescent lighting etc that the noise immunity characteristics of RS 232 protocol was grossly lacking Additionally the distances between the communicating equipment on the factory floor was much greater than that within the typical of fice environment For ...

Page 14: ... this message to display Active Valid communications are ac tively occurring Failed An invalid command was re ceived by the port This could be due to a bad checksum value a wiring is sue or hardware problem at either the transmitting host or receiving Quan tum LX end Baud Rate The baud rate defines the speed at which external communications can occur The higher the baud rate the faster the communi...

Page 15: ...nternal communications of the I O boards The possible displayed states are Off Loss of or intermittent communica tions failures to the internal Quantum LX I O boards Active Indicates that normal I O commu nications are occurring Failed Loss of communications a shut down message will be generated Redetect IO Comms Select this key to detect all connected Analog and Digital boards If a board has been...

Page 16: ...sample of the original file appears in the following ex ample Quantum to Quantum LX MAP Addresses Q LX LX Description 0 1026 Compressor Motor Start Signal 1 1027 Compressor Motor Starter Feedback Compressor Interlock 2 1028 Oil Pump Start Signal 3 1029 Oil Pump Feedback 4 1003 Capacity Increase 5 1002 Capacity Decrease 6 1005 Volume Increase 7 1004 Volume Decrease Quantum Version 5 0 and earlier a...

Page 17: ...0 38400 38400 38400 57600 57600 57600 115200 115200 115200 Data Bits 7 7 7 8 8 8 Stop Bits 1 1 1 2 2 2 Parity None None None Even Even Even Odd Odd Odd Protocol None None None Frick Frick Frick Modbus ASCII Modbus ASCII Modbus ASCII Modbus RTU Modbus RTU Modbus RTU AB DF1 Full Duplex AB DF1 Full Duplex AB DF1 Full Duplex AB DF1 Half Duplex AB DF1 Half Duplex AB DF1 Half Duplex DBS Motor Starter DB...

Page 18: ... Port communica tion jumpers are correct Note A useful tool for troubleshooting is Win dows HyperTerminal Refer to the HyperTerminal Setup section in this manual for more informa tion DESCRIPTION The use of serial communication protocols per mits data transmission between devices Proto col determines how contact is established and how the query question and response answer takes place The informat...

Page 19: ...OMMAND CODE and DESCRIPTION I Returns compressor status I nformation R Compressor sta R t control S Compressor S top control A Return full load A mps information V Slide V alve Slide stop control MC Change M ode of C ompressor MV Change M ode of Slide V alve P Return P ressures information T Return T emperatures information Q Q uery setpoints data C Enter C hange setpoints mode F Return F ailures ...

Page 20: ...ing control commands are for remote control of a compressor A compressor should be in both remote compressor mode and remote Slide Valve or ca pacity mode for remote control COMPRESSOR START CONTROL IDRID Command structure Command Description Start command sequence ID Compressor ID code 01 14 etc R Sta R t compressor command ID ID code repeated for verification NOTE The compressor must be in the r...

Page 21: ... and would then automatically turn off NOTE the Slide Valve must be in the remote mode for this command to be executed Time is not accrued each command restarts timer Returned Answer for L or U commands Character Position Description of returned data 1 A cknowledge 2 3 ID code verified Carriage return line feed Returned Answer for S command Character Position Description of returned data 1 2 3 Sli...

Page 22: ...ed Answer If using the S command the returned pressure will be XXXX 4 characters followed by a CR LF If using the D O or F commands the returned pressure will be XXX 3 characters followed by a CR LF If using the A command the returned data would be XXXXXXXXXXXX 12 characters followed by a CR LF RETURN TEMPERATURES COMMAND IDTX Command structure Command Description Start command sequence ID Compres...

Page 23: ...tion byte 47 1 ID ones position byte 48 1 ID Checksum of all data pos 1 to 47 49 1 CR code 13 50 1 LF code 10 51 1 0 null terminator char QUERY SETPOINTS DATA IDQ2 Command structure Command Description Start command sequence ID Compressor ID code 01 14 etc Q2 Q uery Setpoints command Returned Answer Character Position Byte s Setpoint Name Com ment 1 2 3 3 Future 4 5 6 3 Future 7 8 9 3 MLC amps sto...

Page 24: ...s The following is the complete list of setpoints that may be changed while in the change setpoints command 01xxxy Capacity Control Setpoint y deleted for KpaA BarA ver 02xxxy Change Low Suction Shutdown Set point y deleted for KpaA BarA ver 03xxxy Capacity Low Suction Alarm Setpoint y deleted for KpaA BarA ver 04xxx Change High Press Shutdown Setpoint xxxx is used for KpaA BarA ver 05xxx Change H...

Page 25: ...arning 0 Safe 1 Warning 13 Compressor Aux Fail Shutdown 0 Safe 1 Shutdown 14 Pump Aux Fail Shut down 0 Safe 1 Shutdown 15 Oil Level Shutdown 0 Safe 1 Shutdown 16 Unused 0 17 High Oil Filter Pressure Warning 0 Safe 1 Warning 18 Unused 0 19 Aux 1 Alarm Shutdown 0 Safe 1 Shutdown 20 Aux 2 Alarm Shutdown 0 Safe 1 Shutdown 21 Low Motor Current Shutdown 0 Safe 1 Shutdown 22 Sensor Fault 0 Safe 1 Warning...

Page 26: ...ntitled Hy perterminal later in this manual After setting up Hy perterminal and ensuring that all wiring and jumper configurations are correct type a symbol This is the character that will alert all of the Quantum panels on the communications line that data is on its way Following the symbol type the ID code of the Quantum that you wish to query for instance 01 for the first Quantum After the ID n...

Page 27: ...erating Status Display Page 2 D3 Operating Status Display Page 3 D4 Operating Status Display Page 4 F1 Warnings Shutdowns Annunciation Page 1 F2 Warnings Shutdowns Annunciation Page 2 F3 Warnings Shutdowns Annunciation Page 3 MA Compressor mode Autocycle MM Compressor mode Manual MR Compressor mode Remote S2 Compressor sequence activate S3 Compressor sequence de activate T1 Read a value from the T...

Page 28: ...urn Line Feed COMPRESSOR START COMMAND IDCT Command structure Command Description Start command sequence ID Compressor ID code 01 14 etc CT C ompressor S T art CS Checksum CR Carriage Return Returned Answer Character Position Description of returned data 1 A cknowledge 2 3 ID code verified Carriage Return Line Feed SLIDE VALVE CONTROL COMMANDS IDCUXX Command structure Command Description Start com...

Page 29: ...Kilowatts 94 102 Slide Valve 103 111 Slide Stop 112 120 Process Temperature 121 122 Checksum Carriage Return Line Feed if successful RETURN OPERATING STATUS Page 2 Data IDD2 Command structure Command Description Start of command sequence ID Compressor ID code 01 14 etc D2 Operating Status D ata Page 2 command CS Checksum CR Carriage Return RETURNED ANSWER Character Position Description of returned...

Page 30: ...eed if successful RETURN OPERATING STATUS Page 3 Data IDD3 Command structure Command Description Start of command sequence ID Compressor ID code 01 14 etc D3 Operating Status D ata Page 3 command CS Checksum CR Carriage Return RETURNED ANSWER Character Position Description of returned data 1 A cknowledge 2 3 ID code 4 12 Communication Port 1 Code 13 21 Communication Port 2 Code 22 30 I O Communica...

Page 31: ...essage Code 12 107 114 Date 12 as mm dd yy 115 122 Time 12 as hh mm ss 123 Space 124 125 Checksum Carriage Return Line Feed if successful RETURN Alarms Shut downs Page 3 Data IDF3 Command structure Command Description Start of command sequence ID Compressor ID code 01 14 etc F3 F ailure Annunciation command Page 3 CS Checksum CR Carriage Return RETURNED ANSWER Character Position Description of ret...

Page 32: ...mple 1 above would look like A01 000018731F the plus sym bol indicates that the data value re turned is positive The response to example 2 above would look like A01 00001873 00004901 00002949 0 0005652 0027249 00008211 00013354 00000656 0000288109 NOTE The following commands are for remote control of a compressor A compressor should be in both remote compressor mode and remote Slide Valve or capac...

Page 33: ...E COMMAND IDS3 Command structure Command Description Start of command sequence ID Compressor ID code 01 14 etc S3 S equence Activate 3 CS Checksum CR Carriage Return RETURNED ANSWER Character Position Description of returned data 1 A cknowledge 2 3 ID code Carriage Return Line Feed if successful SLIDE VALVE MODE AUTOMATIC COMMAND IDVA Command structure Command Description Start of command sequence...

Page 34: ...QUANTUM LX COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP 090 020 CS JUNE 11 Page 34 ...

Page 35: ... cess of writing setpoints or clearing alarms Both of these processes involve writing to ei ther EEPROM or Flash Memory and does take some time If communication requests are being sent faster than once every couple of seconds there will be temporary slowdowns during these processes Additionally keeping the Quantum LX busy writing to Flash memory will interfere with the communications to its I O Bo...

Page 36: ...g Polling Mode Message Based do not allow follower to initiate messages Priority Polling Range Low 255 High 0 Normal Polling Range Low 255 High 0 Normal Poll Group Size 0 Reply Message Wait Time x20ms 20 System Mode Driver DF1 Half Duplex Leader or DF1 Full Duplex User Mode Driver Generic ASCII Write Protect DISABLED Mode Changes DISABLED Mode Attention Character 0x1b default System Mode Character...

Page 37: ...l from an Allen Bradley AB SLC500 processor AB RSLogix500 programming software has been used for the following examples however these examples can also be used for the AB RSLogix5 software CHANNEL CONFIGURATION The following are representations of the channel configuration screens from the AB RSLogix500 programming software for the SLC500 Enter values as shown in order to establish communi cations...

Page 38: ...ICATIONS SETUP 090 020 CS JUNE 11 Page 38 System Configuration Message Sequence Logic Use the following logic to sequence read and write message to the Quantum LX panel This logic pre vents hang up due to lost communications or mes sage errors ...

Page 39: ...lock and setup screen parameters accordingly The following mes sage read instruction will be executed whenever counter 5 0 logic shown above is equal to 0 Delay Between Messages The delay timer on rung 3 must be used when com municating to the Quantum LX with the 100ms preset as shown This time delay may be decreased when communicating to more than one compressor provided the messages are alternat...

Page 40: ...and place them into the SLC500 s N10 1 through N10 28 register The target address must be changed to for the Quantum LX This Controller SLC500 Data Table Address Data file location in the SLC500 Size in Elements of data file to read Channel Port location on the SLC processor Channel 0 is the RS 232 port Target Device Quantum Panel Data Table Address Data file location in the Quantum LX controller ...

Page 41: ...o several compressors copy paste these rungs as needed then modify the control block and setup screen parameters accordingly The following write message instruction will be executed when coun ter 5 0 logic shown above is equal to 1 and when called upon by the change compressor mode bit B3 2 When B3 2 is off the counter will be incremented to execute the next message in the sequence Continued on ne...

Page 42: ...QUANTUM LX COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP 090 020 CS JUNE 11 Page 42 Continued from previous page ...

Page 43: ...mode it is in For example a 0 is sent if it is in manual or a 10 is sent if it is in automatic or a 20 is sent if it is in Remote Communications The value zero 0 is used to represent an OFF status and a DISABLED option The value one 1 which is received as a 10 is used to represent an ON status and an ENABLED option Only data values that are designated as setpoints are modifiable Read Only is used ...

Page 44: ...QUANTUM LX COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP 090 020 CS JUNE 11 Page 44 ...

Page 45: ...ata from the Quantum The Leader uses Function Code 6 Load Register to request to change a set point or to send a command such as starting the compressor Up to one hundred and twenty five 125 data elements can be read with one read request The address references are numbered rela tive to the Frick addresses in the Quantum Data Table see MODBUS Addressing Note in the Quantum Data Table section of th...

Page 46: ...merican Stan dard Code for Information Interchange each character byte in a message is sent as 2 ASCII characters This mode allows time intervals of up to a second between characters during trans mission without generating errors Some par ticulars about MODBUS ASCII The device address field of the message frame contains two characters 16 bits The function code field of the message frame will conta...

Page 47: ...um makes a normal response the function code in the response is an echo of the function code in the query The data bytes con tain the data collected by the Quantum such as register values or status If an error occurs the function code is modified to indicate that the response is an error response and the data bytes contain a code that describes the error The er ror check field allows the leader to...

Page 48: ... bit byte is exclusive ORed with the register s current value and the process repeats for eight more shifts as de scribed above The final contents of the reg ister after all the bytes of the message have been applied is the CRC value When the CRC is appended to the message the low order byte is appended first fol lowed by the high order byte 00 H O Address 87 L O Address 00 H O of data registers 0...

Page 49: ...ual Discharge Pressure value of a compressor Using the ad dress tables found later in this manual locate the address for Discharge Pressure In this case it is Frick Address 2003 decimal Since this is the only address we are interested in obtaining the value of send the following message 01 03 07 D3 00 01 21 CRLF Where Message Start Quantum ID Read Function H O address hex L O address hex H O of Da...

Page 50: ...s hex L O address hex H O of Data Registers L O of Data Registers Error Correction Code Carriage Return Line Feed In order to ensure that the Quantum in ques tion receives the data request accurately we must append an Error Check byte to the end of the message This is accomplished by adding each of the byte pairs hex that we have gener ated thus far 01 03 07 D3 00 01 DF hex Next subtract DF hex fr...

Page 51: ... O address hex H O of Data Value L O of Data Value Error Correction Code Carriage Return Line Feed In this particular example we are strictly looking to write a data value so we will be performing a write function 06 7150 decimal equals 1BEE hex Looking at our example we see that we need a H O High Or der address and a L O Low Order address Since all data sent and received is in ASCII Hex Byte for...

Page 52: ...of Data Value L O of Data Value Error Correction Code Carriage Return Line Feed ASCII Response Example If the packet was properly received by the Quan tum you should see an immediate response in HyperTerminal In the Query Response read function example used earlier a response of 01030205D025 hex was received Where Message Start Quantum ID Read Function of Bytes Returned Data Error Correction Code ...

Page 53: ...Quantum ID Read Function of Bytes Returned Data Error Correction Code Notes RTU Query Read Example NOTE Hyperterminal cannot be used to test RTU In the following example a MODBUS command is sent to obtain the actual Discharge Pressure value of a compressor Refer to the following ex ample to see what this message packet would look like START ADD FUNC STARTING ADDRESS OF REGISTERS TO LOAD CRC CHECK ...

Page 54: ...nications NOTE Be careful not to continuously request a set point change It is to be expected that communica tions may slow down during the process of writing setpoints or clearing alarms Both of these processes involve writing to either EEPROM or Flash Memory and does take some time If communication requests are being sent faster than once every couple of sec onds there will be temporary slowdown...

Page 55: ...g to troubleshoot a potentially simple problem A connection from a Comm port of a computer run ning Microsoft Windows can be used to connect to a serial port of the Quantum SETTING UP HYPERTERMINAL You will need to locate either a lap top or desk top computer that has Hyperterminal installed Turn on the power for the lap top After the laptop has fully booted locate the Hy perterminal program Hyper...

Page 56: ...ata bits 8 Parity None Stop Bits 1 Flow Control None The following screen will appear This is the screen whereby all communications out of the computer and into it will be shown When valid data is typed in here then sent the connected device recognizes and responds to that data and a response will be shown below the sent data Click on File A pull down menu will appear From this menu locate and cli...

Page 57: ...TESTING COMMUNICATIONS Set the keyboard for CAPS so that all capital letters will be typed Type in the following command 01I then press ENTER This command will request the Quantum with ID 01 to send a packet of Informa tion If the communications is working properly there should be an immediate response from the first Quantum The response should look something but not necessarily exactly like 01I00...

Page 58: ...r more de tailed troubleshooting If no data appears or if the data does not match the specifi c protocol requirements that you are using then check the following Verify that the communications wiring matches that shown in the drawings at the end of this manual Access the Communications screen and verify that the Quantum ID is set to the same value that you are trying to access Also check that the ...

Page 59: ...8 99 63 c 14 E ctrl N SO 57 39 9 100 64 d 15 F ctrl O SI 58 3A 101 65 e 16 10 ctrl P DLE 59 3B 102 66 f 17 11 ctrl Q DC1 60 3C 103 67 g 18 12 ctrl R DC2 61 3D 104 68 h 19 13 ctrl S DC3 62 3E 105 69 i 20 14 ctrl T DC4 63 3F 106 6A j 21 15 ctrl U NAK 64 40 107 6B k 22 16 ctrl V SYN 65 41 A 108 6C l 23 17 ctrl W ETB 66 42 B 109 6D m 24 18 ctrl X CAN 67 43 C 110 6E n 25 19 ctrl Y EM 68 44 D 111 6F o 2...

Page 60: ...QUANTUM LX COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP 090 020 CS JUNE 11 Page 60 ...

Page 61: ...odbus Address Data Table Pages 1001 1061 N10 1 N10 61 41002 41062 Digital Board Values 62 63 2000 2081 N20 0 N20 81 42001 43001 Analog Board Values 64 65 3000 3081 N30 0 N30 81 43001 43082 Calculated Values 66 67 4000 4566 N40 0 N45 66 44001 44567 Mode Values 68 74 6000 6046 N60 00 N60 46 46001 46047 Timer Values 75 7060 8558 N100 60 N115 58 47061 48559 Setpoint Values 76 96 8910 8924 N119 10 N119...

Page 62: ...nal None 0 Output 1032 N10 32 41033 R Oil Pump 2 Start Signal 2 15 1033 N10 33 41034 R Oil Pump 2 Feed back 2 16 Input 1036 N10 36 41037 R High Liquid Level Shutdown 1 14 Input 1037 N10 37 41038 R Regulator Mode A 1 19 1038 N10 38 41039 R Regulator Mode B 1 20 1042 N10 42 41043 R Shutdown 1 23 Output 1043 N10 43 41044 R Warning 1 22 1044 N10 44 41045 R Balance Piston 1 12 1045 N10 45 41046 R Panel...

Page 63: ...ut 1084 N10 84 41085 R User Defined Digital Output 2 2 8 1085 N10 85 41086 R User Defined Digital Output 3 2 18 1086 N10 86 41087 R User Defined Digital Output 4 None 0 1087 N10 87 41088 R User Defined Digital Output 5 None 0 1088 N10 88 41089 R User Defined Digital Output 6 None 0 1089 N10 89 41090 R User Defined Digital Output 7 None 0 1090 N10 90 41091 R User Defined Digital Output 8 None 0 109...

Page 64: ...027 R Remote Control Setpoint 1 12 Input 2027 N20 27 42028 R Motor Current 1 16 2028 N20 28 42029 R RPM NOTE RPM values are NOT multi plied by 10 in Allen Bradley and MODBUS protocols 2 16 2029 N20 29 42030 R KW Monitoring None 0 2031 N20 31 42032 R User Defined Analog Input 1 2 5 Input 2032 N20 32 42033 R User Defined Analog Input 2 2 6 2033 N20 33 42034 R User Defined Analog Input 3 2 7 2034 N20...

Page 65: ...Compressor Vibration Discharge 1 18 2073 N20 73 42074 R Motor Vibration Shaft Side 1 19 2074 N20 74 42075 R Motor Vibration Opposite Shaft Side 1 20 2075 N20 75 42076 R Condenser Analog Step 1 1 5 Output 2076 N20 76 42077 R Condenser Analog Step 2 1 6 2077 N20 77 42078 R Motor Temperature Shaft Side None 0 Input 2078 N20 78 42079 R Motor Temperature Opposite Shaft Side None 0 2079 N20 79 42080 R M...

Page 66: ...l 3059 N30 59 43060 R Calculated Volume Ration Economizer 3060 N30 60 43061 R Current Regulation Value Pressure 3061 N30 61 43062 R Current Regulation Setpoint 3062 N30 62 43063 R Estimated Kilowatts kW 3063 N30 63 43064 R Panel Temperature Temperature 3070 N30 70 43071 R Safety 1 Message Most Recent Note 1 Integer 3071 N30 71 43072 R Safety 2 Message 3072 N30 72 43073 R Safety 3 Message 3073 N30 ...

Page 67: ...4003 R Prelube 0 Not in Prelube 1 In Prelube 4003 N40 3 44004 R Postlube 0 Not in Postlube 1 In Postlube 4004 N40 4 44005 R Shutdown 0 No Shutdowns 1 Shutdown 4005 N40 5 44006 R Warning 0 No Warning 1 Warning 4006 N40 6 44007 R Recycle Delay Time 0 Not In Recycle Delay 1 In Recycle Delay 4007 N40 7 44008 R Compressor mode 0 Manual 1 Automatic 2 Remote Communications 3 Remote IO 5 Remote Sequencing...

Page 68: ...0 Recip 3 4014 N40 14 44015 R Regulation Mode 0 Regulation 1 1 Regulation 2 2 Regulation 3 3 Regulation 4 4015 N40 15 44016 R Regulation Mode 1 Direction 0 Forward 1 Backward 4016 N40 16 44017 R Regulation Mode 2 Direction 4017 N40 17 44018 R Regulation Mode 3 Direction 4018 N40 18 44019 R Regulation Mode 4 Direction 4019 N40 19 44020 R Compressor Drive Type 0 Screw Comp with Constant Electric Dri...

Page 69: ...it Vyper Phase C Baseplate Temperature 28 Inhibit Low Proc Leaving Temp 29 Inhibit Low Engine JW Temperature 30 Inhibit Maximum Capacity Position 31 Inhibit Minimum Capacity Position 50 Force Unload Volume Increase 51 Force Unload Motor Current 52 Force Unload Low Suction Regulation 1 53 Force Unload Low Suction Regulation 2 54 Force Unload Low Suction Regulation 3 55 Force Unload Low Suction Regu...

Page 70: ...ital Auxiliaries 12 Power Fail Restart 13 Start Inhibit Low Oil Pressure 14 Running 15 Start Inhibit In Discharge Pressure Blowdown 4071 N40 71 44072 R Capacity Status 0 Idle 1 Load 2 Unload 4072 N40 72 44073 R Volume Status 0 Idle 1 Increase 2 Decrease 4073 N40 73 44074 R Language Local Display Only 0 English 1 French 2 Chinese 3 Portuguese 4 Polish 5 Chinese 6 Spanish 7 Russian 8 Italian 4074 N4...

Page 71: ...7 R401a 18 R402a 19 R404a 20 R410a 21 R50 22 R500 23 R502 24 R503 25 R507 26 R508 27 R508b 28 R600 29 R600a 30 R717 31 R718 32 R728 33 R729 34 R744 35 R771 50 User Defined 4237 N42 37 44238 R Oil Pump Status 0 Off 1 Running 4239 N42 39 44240 R PID 1 Control 0 Disabled 1 Running 2 Always 4242 N42 42 44243 R PID 2 Control 0 Disabled 1 Running 2 Always 4245 N42 45 44246 R PID 3 Control 0 Disabled 1 R...

Page 72: ...6 R Sequencing Sys 1 Comp 5 Capacity Mode 4396 N43 96 44397 R Sequencing Sys 1 Comp 6 Capacity Mode 4397 N43 97 44398 R Sequencing Sys 1 Comp 7 Capacity Mode 4398 N43 98 44399 R Sequencing Sys 1 Comp 8 Capacity Mode 4407 N44 07 44408 R Sequencing Enable System 1 0 Disabled 1 Enabled 4417 N44 17 44418 R Sequencing Sys 1 Comp 1 Comp Status 0 Off 1 Running 20 Starting 30 Stopping 31 Stopping High Cap...

Page 73: ...omp 5 Comp Status 4472 N44 72 44473 R Sequencing Sys 2 Comp 6 Comp Status 4473 N44 73 44474 R Sequencing Sys 2 Comp 7 Comp Status 4474 N44 74 44475 R Sequencing Sys 2 Comp 8 Comp Status 4483 N44 83 44484 R Sequencing Sys 3 Comp 1 Comp Mode 0 Manual 1 Automatic 2 Remote Communications 3 Remote IO 5 Remote Sequencing 4484 N44 84 44485 R Sequencing Sys 3 Comp 2 Comp Mode 4485 N44 85 44486 R Sequencin...

Page 74: ...Sys 3 Comp 7 Comp Status 4524 N45 24 44525 R Sequencing Sys 3 Comp 8 Comp Status 4533 N45 33 44534 R Oil Pump Mode 0 Manual 1 Automatic 4534 N45 34 44535 R Screen Saver 0 Disabled 1 Enabled 4539 N45 39 44540 R Starter Alarms 4540 N45 40 44541 R Starter Trips 4547 N45 47 44548 R Input Module Capacity Mode Selection 0 Disabled 1 Enabled 4548 N45 48 44549 R Permissive Start Enable 0 Disabled 1 Starti...

Page 75: ...N60 19 46020 R Oil Injection Timer 6020 N60 20 46021 R Starting Load Inhibit Timer 6021 N60 21 46022 R Capacity Pulldown Timer 6022 N60 22 46023 R General 60 Second Timer 6023 N60 23 46024 R Recycle Delay Timer 6024 N60 24 46025 R Oil Charging Timer 6025 N60 25 46026 R Differential Pressure OK Timer 6026 N60 26 46027 R Slide to Zero Timer 6027 N60 27 46028 R General 1 Second Timer 6028 N60 28 4602...

Page 76: ... N101 57 47158 R W Regulation Mode 1 Low Cycle Time 7158 N101 58 47159 R W Regulation Mode 1 Auto Cycle Start Pressure 7159 N101 59 47160 R W Regulation Mode 1 Auto Cycle Start Delay Minutes 7160 N101 60 47161 R W Regulation Mode 1 Auto Cycle Stop Pressure 7161 N101 61 47162 R W Regulation Mode 1 Auto Cycle Stop Delay Minutes 7162 N101 62 47163 R W Regulation Mode 1 Load Inhibit Pressure 7163 N101...

Page 77: ...ion Pressure Mode 2 Load Inhibit Pressure 7223 N102 23 47224 R W Low Suction Pressure Mode 2 Force Unload 7226 N102 26 47227 R W Mode 2 Prop Band Pressure 7227 N102 27 47228 R W Mode 2 Integration Time Seconds 7250 N102 50 47251 R W Regulation Mode 3 Setpoint Pressure 7252 N102 52 47253 R W Regulation Mode 3 High Dead Band Pressure Magnitude 7253 N102 53 47254 R W Regulation Mode 3 Low Dead Band 7...

Page 78: ... 7315 N103 15 47316 R W Regulation Mode 4 Warning 7316 N103 16 47317 R W Regulation Mode 4 Shutdown Delay Seconds 7317 N103 17 47318 R W Regulation Mode 4 Warning Delay 7318 N103 18 47319 R W Low Suction Pressure Shutdown Mode 4 Pressure 7319 N103 19 47320 R W Low Suction Pressure Shutdown Mode 4 Delay Seconds 7320 N103 20 47321 R W Low Suction Pressure Warning Mode 4 Pressure 7321 N103 21 47322 R...

Page 79: ...47391 R W High RPMs Shutdown Delay 7391 N103 91 47392 R W High RPMs Warning Delay Seconds 7392 N103 92 47393 R W High Manifold Pressure Load Inhibit Pressure 7393 N103 93 47394 R W High Manifold Pressure Force Unload 7394 N103 94 47395 R W High Manifold Pressure Shutdown 7395 N103 95 47396 R W High Manifold Pressure Warning 7396 N103 96 47397 R W High Manifold Pressure Shutdown Delay Seconds 7397 ...

Page 80: ... R W Time Schedule Monday 4th Mode Hour 2 7440 N104 40 47441 R W Time Schedule Monday 4th Mode Minute 2 7441 N104 41 47442 R W Time Schedule Tuesday 1st Mode Hour 1 7442 N104 42 47443 R W Time Schedule Tuesday 1st Mode Minute 1 7443 N104 43 47444 R W Time Schedule Tuesday 2nd Mode Hour 2 7444 N104 44 47445 R W Time Schedule Tuesday 2nd Mode Minute 2 7445 N104 45 47446 R W Time Schedule Tuesday 3rd...

Page 81: ...p Frequency 2 Bottom 7489 N104 89 47490 R W Skip Frequency 2 Top 7490 N104 90 47491 R W Skip Frequency 3 Bottom 7491 N104 91 47492 R W Skip Frequency 3 Top 7492 N104 92 47493 R W Skip Frequency 4 Bottom 7493 N104 93 47494 R W Skip Frequency 4 Top 7494 N104 94 47495 R W Skip Frequency 5 Bottom 7495 N104 95 47496 R W Skip Frequency 5 Top 7500 N105 00 47501 R W Demand Cycling On Pressure Magnitude 75...

Page 82: ... 7558 N105 58 47559 R W Insufficient Oil Pressure Safety Offset Pressure Magnitude 7559 N105 59 47560 R W Insufficient Oil Pressure Shutdown Capacity Value Percent 7560 N105 60 47561 R W Insufficient Oil Pressure Shutdown Delay Seconds 7561 N105 61 47562 R W Insufficient Oil Pressure Load Inhibit Capacity Value Percent 7562 N105 62 47563 R W Insufficient Oil Pressure Force Unload Capacity Value 75...

Page 83: ...8 47609 R W Condenser High Limit Percent 7609 N106 09 47610 R W Condenser Low Limit 7610 N106 10 47611 R W Condenser Control Setpoint Pressure 7611 N106 11 47612 R W Condenser High Dead Band Pressure Magnitude 7612 N106 12 47613 R W Condenser Low Dead Band 7613 N106 13 47614 R W Condenser High Step Delay Seconds 7614 N106 14 47615 R W Condenser Low Step Delay 7615 N106 15 47616 R W Condenser Order...

Page 84: ...107 02 47703 R W Auxiliary Input 3 Delay 7703 N107 03 47704 R W Auxiliary Input 4 Delay 7704 N107 04 47705 R W Auxiliary Input 5 Delay 7705 N107 05 47706 R W Auxiliary Input 6 Delay 7706 N107 06 47707 R W Auxiliary Input 7 Delay 7707 N107 07 47708 R W Auxiliary Input 8 Delay 7708 N107 08 47709 R W Auxiliary Input 9 Delay 7709 N107 09 47710 R W Auxiliary Input 10 Delay 7710 N107 10 47711 R W Auxili...

Page 85: ...y Analog 3 Low Shutdown Delay Seconds 7756 N107 56 47757 R W Auxiliary Analog 3 Low Warning Pressure 7757 N107 57 47758 R W Auxiliary Analog 3 Low Warning Delay Seconds 7760 N107 60 47761 R W Auxiliary Analog 4 High Shutdown Pressure 7761 N107 61 47762 R W Auxiliary Analog 4 High Shutdown Delay Seconds 7762 N107 62 47763 R W Auxiliary Analog 4 High Warning Pressure 7763 N107 63 47764 R W Auxiliary...

Page 86: ...804 N108 04 47805 R W Auxiliary Analog 8 Low Shutdown Pressure 7805 N108 05 47806 R W Auxiliary Analog 8 Low Shutdown Delay Seconds 7806 N108 06 47807 R W Auxiliary Analog 8 Low Warning Pressure 7807 N108 07 47808 R W Auxiliary Analog 8 Low Warning Delay Seconds 7810 N108 10 47811 R W Auxiliary Analog 9 High Shutdown Pressure 7811 N108 11 47812 R W Auxiliary Analog 9 High Shutdown Delay Seconds 78...

Page 87: ...log 13 High Warning Delay Seconds 7854 N108 54 47855 R W Auxiliary Analog 13 Low Shutdown Pressure 7855 N108 55 47856 R W Auxiliary Analog 13 Low Shutdown Delay Seconds 7856 N108 56 47857 R W Auxiliary Analog 13 Low Warning Pressure 7857 N108 57 47858 R W Auxiliary Analog 13 Low Warning Delay Seconds 7860 N108 60 47861 R W Auxiliary Analog 14 High Shutdown Pressure 7861 N108 61 47862 R W Auxiliary...

Page 88: ...Analog 18 High Warning Pressure 7903 N109 03 47904 R W Auxiliary Analog 18 High Warning Delay Seconds 7904 N109 04 47905 R W Auxiliary Analog 18 Low Shutdown Pressure 7905 N109 05 47906 R W Auxiliary Analog 18 Low Shutdown Delay Seconds 7906 N109 06 47907 R W Auxiliary Analog 18 Low Warning Pressure 7907 N109 07 47908 R W Auxiliary Analog 18 Low Warning Delay Seconds 7910 N109 10 47911 R W Auxilia...

Page 89: ...ID 1 High Limit Percent 8006 N110 06 48007 R W PID 1 Low Limit 8007 N110 07 48008 R W PID 1 When Running Off Value 8008 N110 08 48009 R W PID 2 Setpoint None 8009 N110 09 48010 R W PID 2 Deadband 8010 N110 10 48011 R W PID 2 Proportional Band 8011 N110 11 48012 R W PID 2 Integral Gain Real 8012 N110 12 48013 R W PID 2 Derivative Gain 8013 N110 13 48014 R W PID 2 High Limit Percent 8014 N110 14 480...

Page 90: ...3 N110 53 48054 R W PID 7 High Limit Percent 8054 N110 54 48055 R W PID 7 Low Limit 8055 N110 55 48056 R W PID 7 When Running Off Value 8056 N110 56 48057 R W PID 8 Setpoint None 8057 N110 57 48058 R W PID 8 Deadband 8058 N110 58 48059 R W PID 8 Proportional Band 8059 N110 59 48060 R W PID 8 Integral Gain Real 8060 N110 60 48061 R W PID 8 Derivative Gain 8061 N110 61 48062 R W PID 8 High Limit Per...

Page 91: ...or 1 Temperature Shutdown Temperature 8143 N111 43 48144 R W High Motor Stator 1 Temperature Shutdown Delay Seconds 8144 N111 44 48145 R W High Motor Stator 2 Temperature Warning Temperature 8145 N111 45 48146 R W High Motor Stator 2 Temperature Warning Delay Seconds 8146 N111 46 48147 R W High Motor Stator 2 Temperature Shutdown Temperature 8147 N111 47 48148 R W High Motor Stator 2 Temperature S...

Page 92: ...essor 2 ID 8302 N113 02 48303 R W Sequencing System 1 Compressor 3 ID 8303 N113 03 48304 R W Sequencing System 1 Compressor 4 ID 8304 N113 04 48305 R W Sequencing System 1 Compressor 5 ID 8305 N113 05 48306 R W Sequencing System 1 Compressor 6 ID 8306 N113 06 48307 R W Sequencing System 1 Compressor 7 ID 8307 N113 07 48308 R W Sequencing System 1 Compressor 8 ID 8308 N113 08 48309 R W Sequencing S...

Page 93: ...g System 1 Compressor 8 Minimum Capacity 8343 N113 43 48344 R W Sequencing System 1 Compressor 1 Follower Command None 8344 N113 44 48345 R W Sequencing System 1 Compressor 2 Follower Command 8345 N113 45 48346 R W Sequencing System 1 Compressor 3 Follower Command 8346 N113 46 48347 R W Sequencing System 1 Compressor 4 Follower Command 8347 N113 47 48348 R W Sequencing System 1 Compressor 5 Follow...

Page 94: ... N114 27 48428 R W Sequencing System 2 Compressor 1 Run Time Integer 8428 N114 28 48429 R W Sequencing System 2 Compressor 2 Run Time 8429 N114 29 48430 R W Sequencing System 2 Compressor 3 Run Time 8430 N114 30 48431 R W Sequencing System 2 Compressor 4 Run Time 8431 N114 31 48432 R W Sequencing System 2 Compressor 5 Run Time 8432 N114 32 48433 R W Sequencing System 2 Compressor 6 Run Time 8433 N...

Page 95: ... W Sequencing System 3 Compressor 2 Start 8510 N115 10 48511 R W Sequencing System 3 Compressor 3 Start 8511 N115 11 48512 R W Sequencing System 3 Compressor 4 Start 8512 N115 12 48513 R W Sequencing System 3 Compressor 5 Start 8513 N115 13 48514 R W Sequencing System 3 Compressor 6 Start 8514 N115 14 48515 R W Sequencing System 3 Compressor 7 Start 8515 N115 15 48516 R W Sequencing System 3 Compr...

Page 96: ...mpressor 1 Follower Command None 8544 N115 44 48545 R W Sequencing System 3 Compressor 2 Follower Command 8545 N115 45 48546 R W Sequencing System 3 Compressor 3 Follower Command 8546 N115 46 48547 R W Sequencing System 3 Compressor 4 Follower Command 8547 N115 47 48548 R W Sequencing System 3 Compressor 5 Follower Command 8548 N115 48 48549 R W Sequencing System 3 Compressor 6 Follower Command 85...

Page 97: ...d a value of 10 actually needs to be sent SPECIFIC NOTES Note 1 The compressor must be in remote communications to accept the start and stop commands that are sent through serial communications and the Capacity Mode must be in re mote communications to accept load and unload commands that are sent Note 2 To read the proper Temperature Pressure units use Frick address 4566 To change write to the Te...

Page 98: ...48971 R Bypass Time Seconds 8971 N119 71 48972 R Constant Current Level Percent 8972 N119 72 48973 R Ramp Time Seconds 8973 N119 73 48974 R DBS Version Real 8974 N119 74 48975 R Last Trip Current Amps 8975 N119 75 48976 R Last Trip Heatsink Temp Temperature 8976 N119 76 48977 R Last Trip RTD Temp 8977 N119 77 48978 R Last Trip Thermal Capacity Percent 8978 N119 78 48979 R Last Trip FLA Amps 8979 N...

Page 99: ...ead Write Description of Data Units 9200 N122 00 49201 R W Vyper Drive Standby Time Minutes 9210 N122 10 49211 R Vyper Drive Auto Speed Command NOTE RPM values are NOT multiplied by 10 in Allen Bradley and MODBUS protocols RPM 9211 N122 11 49212 R Vyper Drive Run Command None 9215 N122 15 49216 R Vyper Drive Current Fault None 9216 N122 16 49217 R Vyper Drive Current Warning 9218 N122 18 49219 R V...

Page 100: ...53 49254 R Harmonic Filter L1 L2 Voltage 9254 N122 54 49255 R Harmonic Filter L2 L3 Voltage 9255 N122 55 49256 R Harmonic Filter L3 L1 Voltage 9256 N122 56 49257 R Harmonic Filter L1 Total Harmonic Distortion Percent 9257 N122 57 49258 R Harmonic Filter L2 Total Harmonic Distortion 9258 N122 58 49259 R Harmonic Filter L3 Total Harmonic Distortion 9259 N122 59 49260 R Harmonic Filter L1 Filter Curr...

Page 101: ...to IB Checksum Errors 9289 N122 89 49290 R Vyper Drive Software Reboots 9290 N122 90 49291 R Vyper Drive Phase B Baseplate Temperature Temperature 9291 N122 91 49292 R Vyper Drive Phase C Baseplate Temperature 9295 N122 95 49296 R Vyper Drive Fault 1 9296 N122 96 49297 R Vyper Drive Warning 1 9297 N122 97 49298 R Vyper Drive Fault 2 9298 N122 98 49299 R Vyper Drive Warning 2 9299 N122 99 49300 R V...

Page 102: ...QUANTUM LX COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP 090 020 CS JUNE 11 Page 102 ...

Page 103: ...ially displayable The numeric value to the left of each message corresponds to the value that is read from the Safety Message addresses Frick address 3070 3079 As an example if Frick ad dress 3070 were being read and it returned a value of 51 then referring to the chart on the following pages it would be found that the code of 51 represents Oil Level Shutdown 3 Balance Piston 1 Shutdown 4 Balance ...

Page 104: ...ng 117 Low Auxiliary Analog 9 Shutdown 118 Low Auxiliary Analog 9 Warning 119 High Auxiliary Analog 10 Shutdown 120 High Auxiliary Analog 10 Warning 121 Low Auxiliary Analog 10 Shutdown 122 Low Auxiliary Analog 10 Warning 123 Low Suction Pressure Sensor Fault 124 Low Discharge Pressure Sensor Fault 125 High Discharge Pressure Sensor Fault 126 Low Comp Oil Pressure Sensor Fault 127 High Comp Oil Pr...

Page 105: ...203 Oil Pump 1 Auxiliary Warning 204 Oil Pump 1 Auxiliary Shutdown 205 Oil Pump 2 Auxiliary Warning 206 Oil Pump 2 Auxiliary Shutdown 207 Low Comp Oil Pressure Warning 208 Low Comp Oil Pressure Shutdown 209 Low Oil Pressure Shutdown 2 210 High Compressor Vib Warning Suction 211 High Compressor Vib Warning Discharge 212 High Compressor Vib Shutdown Suction 213 High Compressor Vib Shutdown Discharge...

Page 106: ...ing Temp Warning 338 Low Process Entering Temp Shutdown 339 Low Process Entering Temp Warning 340 High Motor Temp Warning Shaft Side WARNING SHUTDOWN MESSAGE CODES Continued 341 High Motor Temp Warning Opp Shaft Side 342 High Motor Temp Shutdown Shaft Side 343 High Motor Temp Shutdown Opp Shaft Side 344 High Motor Stator 1 Temp Warning 345 High Motor Stator 1 Temp Shutdown 346 High Motor Stator 2 ...

Page 107: ...h Auxiliary Analog Input 7 Sensor Warning 426 Low Auxiliary Analog Input 8 Sensor Warning 427 High Auxiliary Analog Input 8 Sensor Warning 428 Low Auxiliary Analog Input 9 Sensor Warning WARNING SHUTDOWN MESSAGE CODES Continued 429 High Auxiliary Analog Input 9 Sensor Warning 430 Low Auxiliary Analog Input 10 Sensor Warning 431 High Auxiliary Analog Input 10 Sensor Warning 432 Low Auxiliary Analog...

Page 108: ...QUANTUM LX COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP 090 020 CS JUNE 11 Page 108 ...

Page 109: ...QUANTUM LX COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP 090 020 CS JUNE 11 Page 109 SECTION 8 Q5 CONTROLLER ...

Page 110: ...lso a number of jumpers present on both the Q5 and the Interface board These jumpers MAY need to be modified by qualified personnel to config ure the Quantum 5 for specific applications The Q5 utilizes Flash Card technology There is a Flash Card socket located on the under side of this main board The Q5 board has the LX Operating System pre loaded at the factory so this Flash Card feature will pri...

Page 111: ... explained in the section entitled Com 4 Description Q5 SERIAL COMMUNICATIONS HARDWARE Q5 GENERAL DESCRIPTION User connections for serial communications to and from the Q5 are located on the Interface board and can use RS 422 and or RS 485 hard ware protocol These hardware protocols can be connected via Com 3 and Com 4 for RS 485 and Com 1 and Com 2 for RS 422 As mentioned in the previous paragrap...

Page 112: ...P11 5 GND GND 4 TX TX 3 TX TX 2 RX RX 1 RX RX RS 485 Signal Wiring Connector Pin Signal COMM 1 P10 COMM 2 P11 COMM 3 P17 COMM 4 P16 3 GND 2 TX RX 1 TX RX The following pictorial shows a cutaway view of the Interface board as well as the jumpers LED s and signal pinouts to allow the end user to communicate to COMM 1 P10 and COMM 2 P11 using RS 422 485 protocol and to use COMM 3 P16 to communicate v...

Page 113: ...ed closed on J7 then RS 422 is selected Notice in the figure entitled RS 422 485 Connectors Jumpers and LED Loca tion there are six jumpers associated with COMM 2 Refer to the table entitled RS 422 485 COMM 1 P10 COMM 2 P11 Board Jumpers for the function of each of the jumpers associated with COMM 2 No tice also the two LED indicators that are pointed out D26 LED will flash each time that the Quan...

Page 114: ...uantum 5 cannot be established using COMM 2 then note the status of these two LED s D42 and D43 If D43 is constantly lit it may indicate an external wiring issue TX and RX possibly swapped If D43 never flashes then the LX is not receiving any data If D43 does flash each time a data bit is received but D42 never flashes this may indicate that the LX has received a data command but that the protocol...

Page 115: ...IN or OUT Receive or Send and the actual data in Hexadecimal format This information can be used to compare against the data being sent and received at the other end of the communications link to verify proper operation Refer to the section on Hyperterminal for some examples of how this screen may be used SERVICE ModBus TCP Log ACCESSING DESCRIPTION This screen allows the technician to view the st...

Page 116: ...QUANTUM LX COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP 090 020 CS JUNE 11 Page 116 ...

Page 117: ...QUANTUM LX COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP 090 020 CS JUNE 11 Page 117 SECTION 9 Q4 CONTROLLER ...

Page 118: ...d feature will primarily be utilized for future program updates When calling Frick Company for service or help it will greatly assist us if the type of board is known either Quantum 1 2 3 or 4 Additionally Frick will request the Sales Order number and the Oper ating System version number this can be found on the About screen The more information available at the time of the call the better able we...

Page 119: ...485 for details Communications Ports on the Quantum 4 Daughter Board PL6 Com 3 RS 485 TB1 Com 1 RS 422 485 TB2 Com 2 RS 422 485 TB3 Com 2 RS 232 COM 1 AND COM 2 DESCRIPTION The board pictured in the previous column ac tually has three serial communications ports labeled as TB1 TB2 and TB3 TB1 is known as Com 1 and is reserved solely for RS 422 485 communications It can be used for external communi...

Page 120: ... 232 for COM2 TB3 RS 422 for COM2 TB2 Standard Setting RS 232 Com 2 TB3 Communications Signals TB3 Connector Pin Signal 1 2 3 Transmit Data TX Received Data RX Ground COM COM 3 PL6 The following pictorial shows the communica tions board as well as the jumpers LED s and signal pinouts to allow the end user to commu nicate to Com 3 PL6 using RS 232 protocol Refer to the table entitled Com 3 PL6 Comm...

Page 121: ...down COM1 No pull down RS 422 RX LK8 In Out Pull up COM1 No pull up RS 422 RX LK9 In Out Pull down COM1 No pull down RS 422 TX LK10 In Out Pull up COM1 No pull up RS 422 TX LK16 A B COM1 RS 422 TB1 COM1 RS 485 TB1 Standard Setting COM 2 TB2 The following pictorial shows the communi cations board as well as the jumpers LED s and signal pinouts to allow the end user to communicate to Com 2 TB2 using...

Page 122: ...5 for COM2 TB2 LK 17 A B COM2 RS 422 TB2 COM2 RS 485 TB2 Standard Setting RS 485 WIRING AND JUMPERS The following table describes the RS 485 connector pinouts and their associated communications signals RS 422 TB1 Communications Signal Wiring TB1 Connector Pin Signal 2 TX RX 1 TX RX COM 1 TB1 The following pictorial shows the communi cations board as well as the jumpers LED s and signal pinouts to...

Page 123: ... tails TROUBLESHOOTING RS 422 Com 1 TB1 Notice that in the table entitled RS 422 Com 1 TB1 Board Jumpers that there are six jumpers associated with TB1 Note LK11 must be set to position B and LK17 must be set to position A Notice also the two LED indicators that are in the figure D3 LED will flash each time that the Quantum 4 trans mits TX data D2 LED will flash each time that data is received RX ...

Page 124: ...e LX cannot respond On the Communications Setup screen verify that the proper Panel ID Baud rate data bits and protocol matches that of the initiating device Com 2 TB2 Notice that in the figure entitled RS 485 Com 2 TB2 Connector Jumpers LED Location there are seven jumpers associated with TB2 Refer to table entitled RS 485 TB2 Board Jumpers for the function of each of these jumpers Note LK11 must...

Page 125: ...IN or OUT Receive or Send and the actual data in Hexadecimal format This information can be used to compare against the data being sent and received at the other end of the communications link to verify proper operation Refer to the section on Hyperterminal for some examples of how this screen may be used SERVICE ModBus TCP Log ACCESSING DESCRIPTION This screen allows the technician to view the st...

Page 126: ... PL15 LK4 LK3 PL5 COM 2 RS 232 3 2 1 KB D8 PL1 PL2 SW1 ON 1 2 3 4 5 6 7 8 0 1 2 RS 422 1 2 3 4 COM 1 LK6 B A LK5 LK7 LK6 LK4 LK1 LK3 LK17 LK5 A B 1 2 3 4 RS 422 TB1 TB2 LK2 LK1 PL3 PL4 LK2 PL1 PL8 PL7 PL9 PL13 PL12 PWR SUSP FLASH LK12 LK11 PL24 PL18 PL19 PL17 LK8 LK9 LK10 PL16 PL10 PL14 TB3 Verify that LK11 is set to A position B A Com 2 TB3 Com 3 PL6 RS 232 Connector Jumper Location TX RX COM TX ...

Page 127: ... 2 3 4 COM 2 RS 422 RS 485 TB1 1 2 3 4 COM 1 RS 422 RS 485 LK17 A B LK11 B A LK16 A B Verify the jumpers in these locations RS 485 Test Configuration 4 Pin Connector 4 1 RX TX RX TX RX TX RX TX 1 4 4 Pin Connector SOFTWARE SETUP FOR THE COMMUNICATIONS LOOP BACK TEST On the Communications screen shown below en sure that the settings are as follows Compressor ID 0 255 does not matter Comm Baud Rate ...

Page 128: ...ee buttons appear on this screen 1 Test Comm 1 Comm 2 2 Test Comm 1 Comm 3 3 Test Comm 2 Comm 3 Ensure that the proper test harness is installed and the associated jumpers are in their correct positions for the particular test to be performed Pressing the appropriate test key will initiate the test A dialog box will appear with one of the following messages 1 Testing This will appear as the test i...

Page 129: ...QUANTUM LX COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP 090 020 CS JUNE 11 Page 129 SECTION 10 APPENDICES ...

Page 130: ...IP switch Each end of the housing has a small tab located just below the bottom most terminal block of each end Hold the module as shown in the following pictorial Locking Tabs Disassembling the module Press the tabs using the thumb and finger and with your other hand carefully slide the circuit board out of the housing Ensure that proper anti static guidelines are followed while handling the circ...

Page 131: ...arlier only Refer to the following figure for the pin connections showing how to wire a standard 9 Pin RS 232 con nector directly to the Frick Communications Con verter Module RS 232 Connections Refer to the following figure for the pin connections showing how to wire the Converter Module converts from RS 232 to RS 422 485 to the 10 pin Com 3 PL6 connector on the Quantum Com 3 PL6 RS 232 Wiring To...

Page 132: ...QUANTUM LX COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP 090 020 CS JUNE 11 Page 132 APPENDIX B QUANTUM LX ETHERNET COMMUNICATIONS WIRING ...

Page 133: ...ANTUM LX LOCAL ETHERNET CONFIGURATIONS Typical Small Local Quantum LX Ethernet Configuration Typical Large Local Quantum LX Ethernet Configuration Switch Switch Switch Computer Computer Quantum LX Quantum LX Quantum LX Quantum LX Quantum LX Quantum LX Quantum LX Switch Computer Quantum LX Quantum LX ...

Page 134: ...ORK CONFIGURATIONS Computer Computer Typical Small Quantum LX Ethernet Network Configuration Quantum LX Quantum LX Ethernet Network Internet Switch Computer Typical Large Quantum LX Ethernet Network Switch Switch Switch Internet Ethernet Network Quantum LX Quantum LX Quantum LX Quantum LX Quantum LX Quantum LX Quantum LX ...

Page 135: ...QUANTUM LX COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP 090 020 CS JUNE 11 Page 135 APPENDIX E QUANTUM LX SERIAL COMMUNICATIONS WIRING ...

Page 136: ...ommunications port Typical MODBUS ASCII Setup DCS Distributed Control System OR PLC With serial interface adapter card that supports our MODBUS and or our AB SLC 500 DF1 protocol SEE ABOVE Generic DCS PLC Setup RS 232 RS 422 Quantum RS 422 RS 485 RS 232 to 422 485 Converter RS 232 RS 232 to 422 485 Converter Quantum RS 232 RS 232 Quantum Quantum Quantum Quantum Quantum Quantum Quantum ...

Page 137: ...cal Allen Bradley DF1 Setup PLC 5 SLC 504 SLC 5 04 DH PLC 5 DH Panel View Operator Interface RS 232 to 422 485 Converter RS 422 RS 485 SLC 5 04 DH DCS Distributed Control System with PLC 5 communication driver AB Special Application Examples ASCII RS 232 Serial Card Installed in the DCS RS 232 KF2 Quantum Quantum Quantum Quantum Quantum Quantum Quantum Quantum Quantum Quantum Quantum Quantum ...

Page 138: ...R COMPRESSOR 3 BLK CLR 1 2 3 4 QUANTUM QUANTUM 4 4 LX LX COM 2 TB2 BLK CLR COMPRESSOR 2 COMPRESSOR 2 1 2 3 4 BLK CLR QUANTUM 3 LX QUANTUM 3 LX COM 2 TB2 TO CUSTOMER REMOTE COMPUTER DCS RS 485 COMMUNICATIONS 5 6 7 8 TX TX Cable Belden 9829 24 AWG or Equal To Customer Remote Computer DCS System QUANTUM 5 LX QUANTUM 5 LX COM 3 P16 RX RX TX TX COMPRESSOR COMPRESSOR 4 QUANTUM 1 2 QUANTUM 1 2 COM 2 P12 ...

Page 139: ...QUANTUM LX COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP 090 020 CS JUNE 11 Page 139 ...

Page 140: ...AL CONTAINS 30 POST CONSUMER WASTE Form 090 020 CS 2011 06 Supersedes 090 020 CS MAR 10 Subject to change without notice Printed In USA GUI 1M 20 2011 Johnson Controls Inc ALL RIGHTS RESERVED JOHNSON CONTROLS 100 CV Avenue P O Box 997 Waynesboro PA USA 17268 0997 Phone 717 762 2121 FAX 717 762 8624 www johnsoncontrols com ...

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