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4    M9200 Series Electric Spring Return Actuator Product/Technical Bulletin

Counterclockwise

To set the actuator to spring return in a CCW direction,
refer to Figure 3 and proceed as follows:

1.  Turn the actuator over, release the locking clip with

a flat-blade screwdriver, and remove it from the
coupler.

2.  Remove the coupler from the front of the actuator,

and the sleeve from the back of the actuator.

3.  Insert the sleeve into the front of the actuator with

the smooth half of the sleeve inserted first.

Note:

Make sure the widest gap in the sleeve teeth
align with the two guide marks on the front of
the actuator.

4.  Repeat Steps 4, 5, and 6 of the previous section.

M

ounting

IMPORTANT:

Make sure the space between the
back of the actuator and mounting
surface is at least 5/32 in. (4 mm).

M9200 actuators can be mounted in any convenient
orientation. They can be installed on a shaft that is
3/8 to 3/4 in. (9.5 to 19 mm) round or a 3/8 to 5/8 in.
(9.5 to 16 mm) square, 3 in. (76 mm) or longer. If the
shaft is less than 3 in. (76 mm) long, install an
extension recommended by the damper or valve
manufacturer. For 1 in. (25.4 mm) outside diameter
shafts, use the M9000-154 1 in. Jackshaft Coupler.

To mount the actuator, proceed as follows:

!

 CAUTION: Equipment Damage Hazard.

The tab on the anti-rotation
bracket must fit midpoint in the
actuator slot to prevent actuator
binding and premature wear.

1.  Refer to the “A” Dimensions in Table 1 and

Figure 5 to ensure the anti-rotation bracket tab fits
midway in the actuator slot.

Table 1: Shaft Sizes and Distances from
the Anti-rotation Bracket to Shaft Center

Shaft Diameter

5/8 in.

1/2 in.

3/8 in.

“A” Dimensions

8-1/4 in.

8-5/16 in.

8-3/8 in.

(See Figure 5.)

209 mm

211 mm

213 mm

0

U -b olt

w ith

C la m p

N u ts (2)

A n ti-rota tion

B ra cke t

N o te:  “A ” is the  distan ce from  the  cen ter of
           th e ho le s in th e a nti-ro ta tio n bra cke t to
           th e ce nter o f the  sha ft.  (S ee  Tab le  1.)

S h aft
C e nte r

A

M an ua l

C ra nk

In se rte d in

th e O ve rrid e

G ea r

C o up le r

P o sition
In dica to r

Figure 5: Mounting Positions

2.  Bend or cut the anti-rotation bracket to fit the

damper frame or duct as shown in Figure 6.

N o .  1 2-2 4  S he et
M etal S crew s (2 )

S lot  for  B ra cke t

A n ti-rota tion   B ra cke t

D a m p er
Fra m e

A n ti-rota tion

B ra cke t  Tab

C o ve r S cre w

Figure 6: Anti-rotation Bracket Positions

3.  Attach the anti-rotation bracket to the damper or

duct with a 1/4 in. flat-blade screwdriver, using the
two No. 12-24 sheet metal screws provided.

IMPORTANT:

Do not overtighten the sheet metal
screws, or the mounting surface
can be stripped.

4.  Slide the actuator onto the damper shaft,

positioning the anti-rotation bracket tab into the slot
at the bottom of the actuator. (See Figure 5.)

5.  Insert the manual crank. Push it in firmly, and turn

it CW 4 or 5 turns (position indicator is at the
3 to 5° mark on the actuator scale). Turn the
manual crank 1/4 turn CCW to lock this position.

6.  Close the damper tightly.

Summary of Contents for M9200 Series

Page 1: ... 2 to 10 VDC signal Figure 1 M9200 Series Spring Return Actuator Features and Benefits Bi directional Fail safe Spring Return Allows selectable rotation spring return direction simplifying installation Four Control Input Types Meets the needs of most applications Wide Range Resistive Input Interfaces to 3 wire resistive controllers from 100 to 10 000 ohms Zero and Span Adjustment on Proportional M...

Page 2: ...ler to add safety devices or alarm systems that protect against and or warn of control failure M9200 actuators operate on 24 VAC at 50 60 Hz or 24 VDC They use a DC motor with stall detection circuitry that operates throughout the entire stroke The proportional and resistive actuators employ noise filtering techniques on the control signal to eliminate response to spurious noise Rotation is mechan...

Page 3: ...or the Locking Clip Smooth Half of Sleeve Locking Clip Limit Stop Position Indicator Splines Tab Coupler Back of the Actuator Widest Gap in Sleeve Teeth Figure 3 Changing the Spring Return Direction 3 Insert the sleeve into the back of the actuator with the smooth half of the sleeve inserted first Note Make sure the widest gap in the sleeve teeth align with the two guide marks on the back of the a...

Page 4: ...or slot to prevent actuator binding and premature wear 1 Refer to the A Dimensions in Table 1 and Figure 5 to ensure the anti rotation bracket tab fits midway in the actuator slot Table 1 Shaft Sizes and Distances from the Anti rotation Bracket to Shaft Center Shaft Diameter 5 8 in 1 2 in 3 8 in A Dimensions 8 1 4 in 8 5 16 in 8 3 8 in See Figure 5 209 mm 211 mm 213 mm 0 U bolt with Clamp Nuts 2 A...

Page 5: ...ition and retighten the screws to a maximum of 30 lb in 3 4 N m Examples of rotation limiter adjustments For a range of 30 adjust both limiters fully up To set a rotation range of 45 adjust one rotation limiter to 30 and the other to 15 To set a range of 60 adjust one limiter to 30 and leave the other at 0 5 Reinsert the manual crank into the manual override gear 6 Repeat Steps 2 through 5 to set ...

Page 6: ... 2 3 4 5 6 Resistive Input Control Models JGA and JGC 1 2 3 4 5 6 COM CCW CW On Off Control Models BGA and BGC CW 1 2 3 24 VAC 24 VDC 1 Common 2 Power 3 Calibration Out 4 Current Input 5 Voltage Input 6 Feedback Output 100 10k ohms 0 10V 24V Terminal Block 2 CW 0 100 11 12 13 Feedback Potentiometer Models AGD 0 135 ohms AGE 0 1000 ohms NC NO NO NC 21 22 23 24 25 26 Switch S1 10 Switch S2 80 Auxili...

Page 7: ...ring diagrams in Figure 9 5 Replace the actuator cover and retighten the cover screw With the Conduit Adaptor M9000 100 included Refer to Figure 11 and proceed as follows 1 Push the plastic plug out of the conduit opening with fingertip 2 Slide the capture nut into the slot located inside of the conduit opening See Figure 11 Capture Nut Figure 11 Capture Nut 3 Insert the conduit adaptor into the c...

Page 8: ...tional Models Direction of Action Drive direction is dependent on the position of Jumper W1 and the spring return direction as shown in Table 2 To change the spring return direction see the Spring Return Direction section Table 2 Settings for Direction of Action Location of Jumper W1 Direction of Spring Return Drive Direction with a Minimum Input Signal Drive Direction with a Maximum Input Signal ...

Page 9: ...he calibration output 5 Use a 1 8 in 3 mm flat blade screwdriver to turn the zero potentiometer fully CW and the span potentiometer fully CCW 6 Apply the minimum zero point control signal required for positioning the actuator at the minimum position 7 Monitor DC calibration output To adjust the zero potentiometer turn it CCW until the voltmeter displays 0 volts or slightly less 0 1 volt 8 Adjust t...

Page 10: ...ments Edge of Switch Cam S1 Edge of Switch Cam S2 0 CCW Figure 14 Switch Cam Angle Settings Note The normally closed contact closes and the normally open contact opens See Figure 9 Terminal Block 2 Auxiliary Switches Adjusting Switch Cam S2 To change the angle of Switch Cam S2 to 70 1 Push in and turn the manual crank CW Using the 0 to 90 nodule guides rotate the coupler until the position indicat...

Page 11: ...trols CD 1300 direct mount applications DMPR KC254 Inside Frame Mounting Kit for Johnson Controls damper applications requiring the actuator within the airstream M9000 100 Conduit Adaptor Kit M9000 103 14 VA Transformer 120 24 VAC 60 Hz M9000 104 14 VA Transformer 230 24 VAC 60 Hz M9000 151 Base Mount Linkage Kit for remote inside duct floor mounting M9000 153 Crank Arm Kit for remote mounting M90...

Page 12: ... Double Throw rated at 24 VAC 1 5A inductive 3A resistive 35 VA maximum per switch Spring Return Factory Setting CCW Direction is selectable with the coupler Mechanical Output Running torque 140 lb in 16 N m Rotation Range Adjustable from 30 to 90 mechanically limited to 93 Rotation Timing 70 to 130 seconds for 0 to 140 lb in 0 to 16 N m 90 seconds nominal at 50 rated load Powered rotation is fast...

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