background image

689103-BIM-B-1012

6

Johnson Controls Unitary Products

SECTION V: SYSTEM OPERATION

ANTI-SHORT CYCLE DELAY

The control includes a five-minute anti-short cycle delay (ASCD) timer
to prevent the compressor from short cycling after a power or thermo-
stat signal interruption. The ASCD timer is applied when the control is
first powered from the indoor unit thermostat and immediately following
the completion of a compressor run cycle. The compressor and the out-
door fan will not operate during the five minutes that the timer is active. 

The ASCD timer can be bypassed by connecting the TEST terminals
for three seconds while the thermostat is calling for compressor opera-
tion (Y input signal energized).

LOW VOLTAGE DETECTION

The control monitors the transformer secondary (24 VAC) voltage and
provides low voltage protection for the heat pump and its components.
In particular, the control prevents contactor chatter during low voltage
conditions. If the voltage drops below approximately 19 VAC, the con-
trol will continue to energize any relays that are already energized but
will not energize any additional relays until the voltage level increases.
If the voltage drops below approximately 16 VAC, the control will imme-
diately de-energize the relay outputs and will not energize any relays
until the voltage level increases.

TEST INPUT

The control includes a TEST input connector that can be used for vari-
ous testing functions during installation and service. The TEST input
connector is shown in Figure 9. The following table summarizes the
behavior of the control when the two TEST pins are connected. More
detailed descriptions of the various functions are included in other sec-
tions of this document.

FAULT CODE DISPLAY

X/L Output

The X/L terminal of the heat pump control is typically connected to the
X/L input of the room thermostat. The thermostat uses this signal to
notify the homeowner of a problem with the heat pump using an LED or
LCD display. When the control energizes the X/L terminal, the thermo-
stat displays the flash code so the homeowner can see it.

When the control locks out the compressor because of a pressure
switch lockout, it will energize the X/L output as shown in Table 2. The
control has a three second delay between fault code flashes.

DEFROST OPERATION

General

The control maintains proper airflow through the outdoor coil during
heating operation by melting frost and ice that may form on the coil.
Frost may accumulate unevenly in different sections of the coil because
of the arrangement of the refrigeration circuit within the coil. The control
may initiate a defrost cycle even when the coil is not completely cov-
ered with frost. This is normal operation.

The control regulates the defrost operation of the heat pump. 

Defrost is based on accumulated compressor run time, outdoor
coil temperature, and outdoor ambient temperature. 

The control will cause the unit to operate in the normal heating mode
until it determines that a defrost cycle is needed.

All defrost timings are based on accumulated compressor run time.

Operation

The defrost mode is equivalent to the cooling mode except that the out-
door fan motor is de-energized. The control shall do the following to ini-
tiate a defrost cycle.

De-energize the outdoor fan

Energize the reversing valve

Energize the auxiliary heat output through the W1/66 terminal.

Begin the maximum defrost cycle length timer

If the call for heating (Y) is removed from the control during the defrost
cycle, it will terminate the defrost cycle and de-energize the compres-
sor. The control will also stop the defrost cycle length timer but not reset
it. When the control receives another call for heating, it will restart the
defrost cycle and the timer at the point at which the call for heating was
removed. This will happen only if the liquid line temperature conditions
allow defrost to occur.

 FIGURE 9:  

Demand Defrost Control Module

TEST

AMBIENT

AMBG

COIL

G

COIL

1

2

3

4

COND

FA
N

HIGH

VOL

T

AGE

PRESSURE

M

SWITCH

REV

VALVE

X/L

R

C

Y

O

W

W1/66

X/L

R

C

Y

O

W

W1/66

DEMAND
DEFROST CURVE
SELECTION JUMPER

P

TABLE 1: 

TEST Input Functionality

Duration of connection (seconds)

Control behavior

Less than 2

No response

2-6

Bypass ASCD. If Y is present and pressure switch is 

closed, contactors will be energized.

Clear lockout

More than 6

Initiate defrost cycle ignoring the liquid line and outdoor ambient temp.

Energize X/L with active defrost curve flash code

Connection removed

Terminate defrost as normal.

Connection not removed

Continue defrost cycle and X/L flash code until TEST connection removed.

TABLE 2: 

X/L Output Categories

Condition

X/L

Pressure Switch lockout - last mode of operation was heating 2 flashes
Pressure Switch lockout - last mode of operation was defrost 3 flashes

Summary of Contents for CHJD FLEX SERIES

Page 1: ...ntly hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It is also used to alert against unsafe practices and hazards involving only property dam ...

Page 2: ...in the pre determined location 2 Remove the shipping carton and inspect for possible damage 3 Compressor tie down bolts should remain tightened 4 Position the unit on the base provided LIQUID LINE FILTER DRIER The heat pumps have a solid core bi flow filter drier located on the liquid line AIR TEMPERATURE AT OUTDOOR COIL F AIR TEMPERATURE AT INDOOR COIL F Min Max Min Max DB Cool DB Heat DB Cool DB...

Page 3: ...susceptible to kinking and damage 3 Forming Copper for copper tubing only a No attempt should be made to bend the suction line in a shorter radius than 12 See Figure 2 4 How to dispose of excess tubing a Tubing may be longer than required Coil excess tubing nearer the indoor coil rather than the outdoor unit b Excess tubing must be coiled horizontally so the flow of refriger ant is from top to bot...

Page 4: ...ut d Then tighten an additional 1 6 turn to complete the knife edge seal 10 Check for leaks a After the line set connections have been made they should be checked for leaks b If the valves were kept clean and lubricated per instruction no leaks should be found c Use leak detect solution or soap solution for leak testing An elec tronic leak detector is recommended REFRIGERANT LINE SUPPORT Refrigera...

Page 5: ... wiring to be in accordance with national electrical codes NEC and or local city codes 5 Mount the thermostat about 5 feet above the floor where it will be exposed to normal room air circulation Do not place it on an outside wall or where it is exposed to the radiant effect from exposed glass or appliances drafts from outside doors or supply air grilles 6 Route the 24 volt control wiring NEC Class...

Page 6: ...OST OPERATION General The control maintains proper airflow through the outdoor coil during heating operation by melting frost and ice that may form on the coil Frost may accumulate unevenly in different sections of the coil because of the arrangement of the refrigeration circuit within the coil The control may initiate a defrost cycle even when the coil is not completely cov ered with frost This i...

Page 7: ...defrost cycle is necessary The control will initiate a defrost cycle when the liquid line temperature is below the initiate point for the measured ambient temperature See Figure 10 continuously for 4 1 2 minutes This delay eliminates unnec essary defrost cycles caused by refrigeration surges such as those that occur at the start of a heating cycle The control will initiate a defrost cycle every 6 ...

Page 8: ...t cycle delay timer and start the compressor when the timer expires When the compressor is started following a pressure switch fault the control will start a six hour timer based on accumulated compressor run time If the control senses another opening of the pressure switch before the timer expires it will cause a soft lockout condition The sec ond opening of the pressure switch must be greater th...

Page 9: ...rcuit Clean as often as necessary to keep the unit clean Use a brush vacuum cleaner attachment or other suit able means 2 The outdoor fan motor is permanently lubricated and does not require periodic oiling 3 If the coil needs to be cleaned it should be washed with Calgon Coilclean mix one part Coilclean to seven parts water Allow solu tion to remain on coil for 30 minutes before rinsing with clea...

Page 10: ...ce Published in U S A 689103 BIM B 1012 Copyright 2012 by Johnson Controls Inc All rights reserved Supersedes 689103 BIM A 0412 York International Corp 3110 N Mead Wichita KS 67219 SECTION VII WIRING DIAGRAM FIGURE 12 Wiring Diagram ...

Reviews: