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689103-BIM-B-1012

2

Johnson Controls Unitary Products

SECTION III: UNIT INSTALLATION

LOCATION

Before starting the installation, select and check the suitability of the
location for both the indoor and outdoor unit. Observe all limitations and
clearance requirements.

The outdoor unit must have sufficient clearance for air entrance to the
condenser coil, for air discharge, and for service access. See Figure 1.

If the unit is to be installed on a hot sun exposed roof or a black-topped
ground area, the unit should be raised sufficiently above the roof or
ground to avoid taking the accumulated layer of hot air into the outdoor
unit.

Provide an adequate structural support.

GROUND INSTALLATION

The unit may be installed at ground level on a solid base that will not
shift or settle, causing strain on the refrigerant lines and possible leaks.
Maintain the clearances shown in Figure 1 and install the unit in a level
position.

Normal operating sound levels may be objectionable if the unit is placed
directly under windows of certain rooms (bedrooms, study, etc.).

Condensate will drain from beneath the coil of the outdoor unit during
the defrost cycle. Normally this condensate may be allowed to drain
directly on the ground.

Elevate the unit sufficiently to prevent any blockage of the air entrances
by snow in areas where there will be snow accumulation. Check the
local weather bureau for the expected snow accumulation in your area.

Isolate the unit from rain gutters to avoid any possible wash out of the
foundation.

UNIT PLACEMENT

1. Provide a base in the pre-determined location.

2. Remove the shipping carton and inspect for possible damage.

3. Compressor tie-down bolts should remain tightened.

4. Position the unit on the base provided.

LIQUID LINE FILTER-DRIER

The heat pumps have a solid core bi-flow filter/drier located on the liquid
line.

AIR TEMPERATURE AT 

OUTDOOR COIL, °F

AIR TEMPERATURE AT

INDOOR COIL, °F

Min.

Max.

Min.

Max.

DB

Cool

DB 

Heat

DB

Cool

DB 

Heat

WB 

Cool

DB 

Heat

WB 

Cool

DB 

Heat

50

-10

115

75

57

50

1

1. Operation below this temperature is permissible for a short period of time, 

during morning warm-up.

2. The maximum allowable line length for this product is 75 feet.

72

80

For multiple unit installations, units must be spaced a minimum of 18
inches apart (coil face to coil face).

NOTICE

 FIGURE 1:  

Typical Installation with Required Clearances

60" OVERHEAD
CLEARANCE

NOTE: ALL OUTDOOR WIRING
MUST BE WEATHERPROOF

TO INDOOR COIL

THERMOSTAT

TO FURNACE OR
AIR HANDLER
TERMINAL BLOCK

MINIMUM 18" SERVICE ACCESS
CLEARANCE ON ONE SIDE

WEATHERPROOF
DISCONNECT
SWITCH

SEAL OPENING(S) WITH
PERMAGUM OR EQUIVALENT

6" CLEARANCE
COIL AREA

NEC CLASS 1 WIRING
NEC CLASS 2 WIRING

The outdoor unit should not be installed in an area where mud or ice
could cause personal injury. Remember that condensate will drip
from the unit coil during heat and defrost cycles and that this conden-
sate will freeze when the temperature of the outdoor air is below
32°F.

Heat pumps will defrost periodically resulting in water drainage. The
unit should not be located where water drainage may freeze and cre-
ate a hazardous condition - such as sidewalks and steps.

Replacements for the liquid line drier must be exactly the same as
marked on the original factory drier. See Source 1 for O.E.M.
replacement driers.

NOTICE

NOTICE

Summary of Contents for CHJD FLEX SERIES

Page 1: ...ntly hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It is also used to alert against unsafe practices and hazards involving only property dam ...

Page 2: ...in the pre determined location 2 Remove the shipping carton and inspect for possible damage 3 Compressor tie down bolts should remain tightened 4 Position the unit on the base provided LIQUID LINE FILTER DRIER The heat pumps have a solid core bi flow filter drier located on the liquid line AIR TEMPERATURE AT OUTDOOR COIL F AIR TEMPERATURE AT INDOOR COIL F Min Max Min Max DB Cool DB Heat DB Cool DB...

Page 3: ...susceptible to kinking and damage 3 Forming Copper for copper tubing only a No attempt should be made to bend the suction line in a shorter radius than 12 See Figure 2 4 How to dispose of excess tubing a Tubing may be longer than required Coil excess tubing nearer the indoor coil rather than the outdoor unit b Excess tubing must be coiled horizontally so the flow of refriger ant is from top to bot...

Page 4: ...ut d Then tighten an additional 1 6 turn to complete the knife edge seal 10 Check for leaks a After the line set connections have been made they should be checked for leaks b If the valves were kept clean and lubricated per instruction no leaks should be found c Use leak detect solution or soap solution for leak testing An elec tronic leak detector is recommended REFRIGERANT LINE SUPPORT Refrigera...

Page 5: ... wiring to be in accordance with national electrical codes NEC and or local city codes 5 Mount the thermostat about 5 feet above the floor where it will be exposed to normal room air circulation Do not place it on an outside wall or where it is exposed to the radiant effect from exposed glass or appliances drafts from outside doors or supply air grilles 6 Route the 24 volt control wiring NEC Class...

Page 6: ...OST OPERATION General The control maintains proper airflow through the outdoor coil during heating operation by melting frost and ice that may form on the coil Frost may accumulate unevenly in different sections of the coil because of the arrangement of the refrigeration circuit within the coil The control may initiate a defrost cycle even when the coil is not completely cov ered with frost This i...

Page 7: ...defrost cycle is necessary The control will initiate a defrost cycle when the liquid line temperature is below the initiate point for the measured ambient temperature See Figure 10 continuously for 4 1 2 minutes This delay eliminates unnec essary defrost cycles caused by refrigeration surges such as those that occur at the start of a heating cycle The control will initiate a defrost cycle every 6 ...

Page 8: ...t cycle delay timer and start the compressor when the timer expires When the compressor is started following a pressure switch fault the control will start a six hour timer based on accumulated compressor run time If the control senses another opening of the pressure switch before the timer expires it will cause a soft lockout condition The sec ond opening of the pressure switch must be greater th...

Page 9: ...rcuit Clean as often as necessary to keep the unit clean Use a brush vacuum cleaner attachment or other suit able means 2 The outdoor fan motor is permanently lubricated and does not require periodic oiling 3 If the coil needs to be cleaned it should be washed with Calgon Coilclean mix one part Coilclean to seven parts water Allow solu tion to remain on coil for 30 minutes before rinsing with clea...

Page 10: ...ce Published in U S A 689103 BIM B 1012 Copyright 2012 by Johnson Controls Inc All rights reserved Supersedes 689103 BIM A 0412 York International Corp 3110 N Mead Wichita KS 67219 SECTION VII WIRING DIAGRAM FIGURE 12 Wiring Diagram ...

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