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MACHINE SET UP AND PACK UP

4108AN

MACHINE SET UP AND PACK UP 
INSTRUCTIONS

The  following  setup  instructions  are 
applicable  when  the  Light  Tower  is 
towed into position. When the machine 
is  transported  by  truck  and  then 
forklifted  into  position,  ensure  that  the 
retractable  drawbar  is  extended  and 
pinned  prior  to  setup  and  raising  the 
mast.  Failure  to  do  so  may  affect  the 
stability  of  the  machine  under  some 
operating 

conditions. 

The 

front 

outrigger  leg  may  then  be  lowered  to 
support  the  front  of  the  machine  and 
the  transport  leg  raised  and  pinned  in 
the  upper  position.  Do  not  use  the 
transport  leg  to  support  the  machine 
when raising the mast.

To set up machine for operation: 
1.  Select a flat level area to park the 

machine.

2.  Ensure parking brake is applied 

prior to unhitching unit, removing 
safety chain and electrical cable. 

3.  Lower the front jack to take the 

weight of the unit. Raise unit until it 
unhitches from the towing vehicle. 
Drive the towing vehicle forward 
clear of the draw bar. 

4.  Lower the front jack down until the 

draw bar is sloping forward slightly. 

5.  At the rear of the unit, locate and 

slide out the left outrigger arm and 
lock pin into position. Rotate the 
jack from the stowed position 
through 180

 

 until the foot is just 

above the ground. Wind the jack 
handle to lower the foot against the 
ground.

6.  Repeat step 5 for the right hand 

outrigger arm and jack. 

7.  Raise the front of the machine by 

adjusting the front jack until the 
machine is level and each outrigger 

support jack is pressing firmly 
against the ground. Located behind 
the flip up number plate is a fourth 
outrigger leg. Release the remote 
locking pin and flip up the number 
plate. Withdraw the outrigger leg 
outwards to the locked position 
approx. 0.7 metre. Rotate the 
outrigger leg through 90 degrees 
and adjust by winding the handle 
clockwise until the leg is in firm 
contact with the ground. (Approx. 2 
turns after contact). Do not attempt 
to jack up the machine by 
overextending.

It  is  not  necessary  to  raise  the 
wheels  of  the  machine  off  the 
ground 

when 

lowering 

the 

outrigger  jacks.  When  set  up 
correctly the wheels may still be in 
firm contact with the ground. If the 
surface  is  uneven  though,  one 
wheel  may  need  to  be  raised  off 
the ground to level the machine. 
A  bubble  level  is  provided  on  the 
front  of  the  machine  to  assist  in 
levelling.

8.  Ensure that the light bar assembly 

is clear to swing out and away from 
its stowed position. Unlatch the 
transport turnbuckles. 

Page 1-8 

Summary of Contents for 4108AN

Page 1: ...Operation and Safety Manual Models 4108AN 1730895 August 06 2018 ISO 9001Lic 6080...

Page 2: ...also available to easily identify the component parts required for service and maintenance purposes Take time to read this book thoroughly If you are uncertain about any of the information presented c...

Page 3: ...9111 JLG Industries New Zealand 2b Fisher Crescent Mt Wellington Auckland New Zealand Phone 64 9276 1728 JLG Industries SA 8 Nucera Court Greenfields Adelaide SA 5107 Phone 08 82598777 JLG Industries...

Page 4: ...General 1 1 Safety alert symbols 1 2 Safety precautions 1 3 Preparation for use 1 5 Delivery and periodic inspection 1 5 Controls identification 1 6 Machine set up pack up instructions 1 8 Forkliftin...

Page 5: ...be followed to ensure that the machine is safe to operate The user operator of the machine shall not accept operating responsibility until this manual has been read and operation of the machine under...

Page 6: ...IDED WILL RESULT IN SERIOUS INJURY OR DEATH THIS DECAL WILL HAVE A RED BACKGROUND INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED COULD RESULT IN SERIOUS INJURY OR DEATH THIS DECAL WILL HAV...

Page 7: ...the forklift or crane is of suitable e lift capacity prior to attempting th Refer to the diagrams shown elsewhere in this manual for correct handling procedures using a crane and forklift Prior to ere...

Page 8: ...be used for the specific purpose for which it was designed The Hydraulically operated mast has hazardous crushing pinch points Do NOT put arms hands etc near the mast structure while it is in operati...

Page 9: ...nd use of this lighting tower s Ensure that machine is securely parked prior to use Barriers fences and warning signs may need to be erected to ensure awareness of the nit in operation u DELIVERY AND...

Page 10: ...ol lever Pushing forward or pulling back will raise and lower the mast respectively Speed of the raise and lower function can be controlled by pushing or pulling the lever further away from the centre...

Page 11: ...itioned between the 15 lockpin indents It will move to the nearest lockpin position and the lockpin will engage to prevent further movement Park Brake Park Brake The Park brake handle shown above acts...

Page 12: ...gger arm and lock pin into position Rotate the jack from the stowed position through 180 until the foot is just above the ground Wind the jack handle to lower the foot against the ground 6 Repeat step...

Page 13: ...ired height 12 Finally adjust the light bar tilt to the desired angle by operating the tilt control lever and hydraulic controls enable switch TO AVOID CRUSHING INJURY KEEP HANDS AND ARMS AWAY FROM MO...

Page 14: ...rior to towing The light bar tilt mechanism is hydraulically locked into place during transport Two turn buckles attached to the front of the machine provide rigid support for extended transport The t...

Page 15: ...pick up the tine support bar located across the main frame of the unit Tine penetration should be at least 800mm from the rear wall of the light tower CRANING MACHINE Craning Procedure USE ONLY THE 4...

Page 16: ...the mast correctly stowed and access doors closed Retract and stow the three rear outriggers Ensure the extendable tow bar is extended and locked Ensure that the transport leg is pinned in the up posi...

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