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TOWING INSTRUCTIONS

4108AN

Page 1-12 

PRIOR  TO  TOWING  THE  LIGHT 
TOWER 

UNIT 

THIS 

MANUAL 

SHOULD 

BE 

READ 

AND 

UNDERSTOOD.
THE  LIGHT  TOWER  HAS  A  GROSS 
VEHICLE MAXIMUM WEIGHT OF UP 
TO  1700  KGS.  ENSURE  THAT  THE 
TOWING  VEHICLE  AND  TOW  BAR 
ARE RATED TO TOW A VEHICLE OF 
THIS WEIGHT SAFELY. 
The standard tow coupling is 2 inch 
51mm ball type. Others are available 
as  an  option  on  request.  The  light 
tower  uses  an  hydraulic  overriding 
brake mechanism. You should make 
sure  you  understand  the  operation 
of this mechanism prior to use. 

FAILURE  TO  PROPERLY  ENGAGE 
THE 

OVERRIDING 

BRAKE 

MECHANISM  COULD  CAUSE  THE 
VEHICLE 

TO 

GET 

OUT 

OF 

CONTROL  AND  CAUSE  DEATH  OR 
SERIOUS INJURY. 

Prior to Towing 

 !

Ensure that machine is shut down, 
the mast correctly stowed and 
access doors closed. 

 !

Retract and stow the three rear 
outriggers.

 !

Ensure the extendable tow bar is 
extended and locked. 

 !

Ensure that the transport leg is 
pinned in the up position. 

 !

Attach the Light Tower to the 
towing vehicle and ensure ball 
coupling is locked in. 

 !

Attach the safety chain. 

 !

Connect and test the lights 
including turn indicators and brake 
lights.

 !

Disconnect the hand brake by 
unlocking and swinging the toothed 
ratchet up and towards the rear. 

 !

Swing the front jack up into the 
horizontal stowed position. 

 !

Ensure that the overriding brake 
lockout lever is swung up to allow 
brakes to work.

NOTE:

 For reversing the unit the 

overiding brake lockout lever may 
need to be swung down to prevent 
brakes being applied when 
reversing.

 !

Move off slowly and apply the 
brake gently to test the coupling 
and brake action. 

Handbrake

Handbrake

Lock

Coupling 

Overriding Brake 

Lockout Lever 

Summary of Contents for 4108AN

Page 1: ...Operation and Safety Manual Models 4108AN 1730895 August 06 2018 ISO 9001Lic 6080...

Page 2: ...also available to easily identify the component parts required for service and maintenance purposes Take time to read this book thoroughly If you are uncertain about any of the information presented c...

Page 3: ...9111 JLG Industries New Zealand 2b Fisher Crescent Mt Wellington Auckland New Zealand Phone 64 9276 1728 JLG Industries SA 8 Nucera Court Greenfields Adelaide SA 5107 Phone 08 82598777 JLG Industries...

Page 4: ...General 1 1 Safety alert symbols 1 2 Safety precautions 1 3 Preparation for use 1 5 Delivery and periodic inspection 1 5 Controls identification 1 6 Machine set up pack up instructions 1 8 Forkliftin...

Page 5: ...be followed to ensure that the machine is safe to operate The user operator of the machine shall not accept operating responsibility until this manual has been read and operation of the machine under...

Page 6: ...IDED WILL RESULT IN SERIOUS INJURY OR DEATH THIS DECAL WILL HAVE A RED BACKGROUND INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED COULD RESULT IN SERIOUS INJURY OR DEATH THIS DECAL WILL HAV...

Page 7: ...the forklift or crane is of suitable e lift capacity prior to attempting th Refer to the diagrams shown elsewhere in this manual for correct handling procedures using a crane and forklift Prior to ere...

Page 8: ...be used for the specific purpose for which it was designed The Hydraulically operated mast has hazardous crushing pinch points Do NOT put arms hands etc near the mast structure while it is in operati...

Page 9: ...nd use of this lighting tower s Ensure that machine is securely parked prior to use Barriers fences and warning signs may need to be erected to ensure awareness of the nit in operation u DELIVERY AND...

Page 10: ...ol lever Pushing forward or pulling back will raise and lower the mast respectively Speed of the raise and lower function can be controlled by pushing or pulling the lever further away from the centre...

Page 11: ...itioned between the 15 lockpin indents It will move to the nearest lockpin position and the lockpin will engage to prevent further movement Park Brake Park Brake The Park brake handle shown above acts...

Page 12: ...gger arm and lock pin into position Rotate the jack from the stowed position through 180 until the foot is just above the ground Wind the jack handle to lower the foot against the ground 6 Repeat step...

Page 13: ...ired height 12 Finally adjust the light bar tilt to the desired angle by operating the tilt control lever and hydraulic controls enable switch TO AVOID CRUSHING INJURY KEEP HANDS AND ARMS AWAY FROM MO...

Page 14: ...rior to towing The light bar tilt mechanism is hydraulically locked into place during transport Two turn buckles attached to the front of the machine provide rigid support for extended transport The t...

Page 15: ...pick up the tine support bar located across the main frame of the unit Tine penetration should be at least 800mm from the rear wall of the light tower CRANING MACHINE Craning Procedure USE ONLY THE 4...

Page 16: ...the mast correctly stowed and access doors closed Retract and stow the three rear outriggers Ensure the extendable tow bar is extended and locked Ensure that the transport leg is pinned in the up posi...

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