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SECTION 4 - MACHINE OPERATION

3120880

– JLG Sizzor –

4-1

SECTION 4.  MACHINE OPERATION

4.1

DESCRIPTION

This machine is a self-propelled hydraulic lift equipped
with a work platform on the top of an elevating ‘sizzor’
mechanism. The Sizzor Lift’s intended purpose is to posi-
tion personnel with their tools and supplies at positions
above ground level, and can be used to reach work areas
located above machinery or equipment positioned at
ground level.

The JLG Sizzor has a primary operator Control Station in
the platform. From this Control Station, the operator can
drive and steer the machine in both forward and reverse
directions. The machine has a Ground Control Station
which will override the Platform Control Station. Ground
Controls operate lift up and down and are to be used in an
emergency to lower the platform to the ground should the
operator in the platform be unable to do so. Ground Con-
trol is also to be used in Pre-Operation check.

Instructions and hazard alerts are posted on to both oper-
ator control stations and at other places on the machine. It
is extremely important that operators know what instruc-
tions and hazard alerts are placed on the machine, and
review these periodically so that they are fresh in their
minds.

The JLG Sizzor Lift is designed to provide efficient and
safe operation when maintained and operated in accor-
dance with warnings on the machine, the Operators &
Safety, Service and Specification Manual and all jobsite
and government rules and regulations. As with any type of
machinery, the operator is very important to efficient and
safe operation. It is absolutely necessary that the JLG Siz-
zor Lift be regularly maintained in accordance with the
seperate Service and Maintenance Manual, and that any
evidence of lack of maintenance, malfunction, excessive
wear, damage or modification to the machine be reported
immediately to the machine owner or the jobsite supervi-
sor or safety manager and that the machine be taken out
of service until all discrepancies are corrected.

The JLG Sizzor Lift is not intended to be used to lift mate-
rial other than supplies which personnel in the platform
require to do their job. Supplies or tools which extend out-
side the platform are prohibited. It must not be used as a
forklift, crane, support for overhead structure, or to push
or pull another object.

The JLG Sizzor Lift is powered using a hydraulic pump
and cylinders for various functions. The hydraulic compo-
nents are controlled by electrically activated hydraulic
valves using switches and control levers. The speeds of
functions controlled by control levers are variable from
zero to maximum speed depending upon the position of
the function speed control. Functions controlled by toggle
switches are either on or off.

The JLG Sizzor is a two wheel drive machine with drive
power being supplied by an electric motor at each drive
wheel. Each drive wheel is supplied with an electrically
released, spring applied brake. These brakes are auto-
matically applied any time the Drive switch is returned to
neutral position.

The capacity of the model 3369 electric is 455kg (1000 lb)
and the capacity of the model 3969 electric is 340kg (750
lb),uniformly distributed in the center of the platform. This
means that the total combined weight of personnel, tools
and supplies must not exceed the above figures.

4.2

GENERAL

This section provides the necessary information needed
to operate the machine. Included in this section are proce-
dures for traveling, steering, parking, platform loading and
transporting. It is important that the user read and under-
stand the proper procedures before operating the
machine.

4.3

MOTOR OPERATION

Platform/Ground Select Switch

The Platform/Ground Select switch functions to direct bat-
tery power to the desired control station. With the switch
held in the ground position battery power is supplied to
the ground control station. When the switch is in the plat-
form position, battery power is supplied to the platform
control station. When the switch is in the center (off) posi-
tion, power is cut off from all functions. The switch should
be in center (off) position when recharging the batteries or
parking the machine overnight.

Motor Activation

With the emergency stop switch pulled out (on), and the
power selector switch in the appropriate position, the
emergency stop switch in the on position (if operator is at
platform controls) depress the enable switch and activate
a function switch, the motor becomes activated and oper-
ates the desired function.

IF A MOTOR MALFUNCTION NECESSITATES UNSCHEDULED
SHUTDOWN,  DETERMINE AND CORRECT CAUSE BEFORE
RESUMING ANY OPERATION.

Summary of Contents for 3369 electric

Page 1: ...Operators and Safety Manual Model 3369electric 3969electric 3120880 March 8 2000...

Page 2: ...1111 Fax 065 810122 EUROPEAN OFFICE JLG INDUSTRIES EUROPE Kilmartin Place Tannochside Park Uddingston Scotland G71 5PH Telephone 01698 811005 Main Fax 01698 811055 Parts Fax 01698 811455 CORPORATE OFF...

Page 3: ...E APPLICATION AND OPERATION PROPER SAFETY PRACTICES ARE THE RESPONSIBILITY OF THE USER AND HIS OPER ATING PERSONNEL ALL INSTRUCTIONS IN THIS MANUAL ARE BASED ON THE USE OF THE MACHINE UNDER PROPER OPE...

Page 4: ...FOREWORD b JLG Sizzor 3120880 This page left blank intentionally...

Page 5: ...shall be plainly marked as to their function 4 The controls shall be tested each day prior to use to determine that they are in safe operating condition 5 All personnel in the platform shall at all ti...

Page 6: ...FOREWORD d JLG Sizzor 3120880 REVISON LOG March 19 1999 Original Issue This manual was part of complete manual 3120597 Pages 3 2 3 5 UpdatedMarch8 2000...

Page 7: ...E CONTROL 3 1 General 3 1 3 2 Personnel Training 3 1 3 3 Operating Characteristics and Limitations 3 1 3 4 Controls and Indicators 3 2 SECTION 4 MACHINE OPERATION 4 1 Description 4 1 4 2 General 4 1 4...

Page 8: ...AGE NO 2 1 Daily Walk Around Inspection Sheet 1 of 3 2 4 2 1 Daily Walk Around Inspection Sheet 2 of 3 2 5 2 1 Daily Walk Around Inspection Sheet 3 of 3 2 6 2 2 Lubrication Diagram 2 7 2 3 Torque Char...

Page 9: ...question on appli cation and or operation JLG Industries should be con sulted MODIFICATION OR ALTERATION OF AN AERIAL PLATFORM SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION OF THE MANUFACTURER 1 2...

Page 10: ...TION FROM CONTACT WITH OR PROXIMITY TO AN ELECTRICALLY CHARGED CONDUCTOR MAINTAIN A CLEARANCE OF AT LEAST 3 METERS 10 FEET BETWEEN ANY PART OF THE MACHINE OR ITS LOAD AND ANY ELECTRICAL LINE OR APPA R...

Page 11: ...Y THE OPERA TOR AND HIS SUPERVISOR BEFORE STARTING THE WORK DO NOT OPERATE THIS MACHINE UNLESS IT HAS BEEN SERVICED AND MAINTAINED ACCORDING TO THE MANUFACTURERS SPECIFICATIONS AND SCHEDULE ENSURE DAI...

Page 12: ...RTERS OR WHEN DRIVING IN REVERSE BE AWARE OF STOPPING DISTANCES WHEN TRAV ELING IN HIGH AND LOW SPEEDS ALWAYS POST A LOOKOUT WHEN DRIVING IN AREAS WHERE VISION IS OBSTRUCTED KEEP NON OPERATING PERSONN...

Page 13: ...INTER FERING WITH OPERATING CONTROLS AND PER SONS IN THE PLATFORM ENSURE THAT OPERATORS OF OTHER OVERHEAD AND FLOOR LEVEL MACHINES ARE AWARE OF THE AERIAL PLATFORM S PRESENCE DISCONNECT POWER TO OVERH...

Page 14: ...blished by a qualified person and must be followed to ensure that the machine is safe to operate MODIFICATION OF THE MACHINE WITHOUT CERTIFICATION BY A RESPONSIBLE AUTHORITY THAT THE MACHINE IS AT LEA...

Page 15: ...ions by a JLG Dealer The following checklist provides a systematic inspection to assist in detecting defective damaged or improperly installed parts The checklist denotes the items to be inspected and...

Page 16: ...efer to the Lubrica tion Chart for specific requirements 2 5 DAILY FUNCTIONAL CHECK TO AVOID INJURY DO NOT OPERATE A MACHINE UNTIL ALL MALFUNCTIONS HAVE BEEN CORRECTED USE OF A MALFUNC TIONING MACHINE...

Page 17: ...grease or petroleum jelly 5 When all cables and terminal posts have been cleaned ensure all cables are properly positioned and do not get pinched Close battery compartment cover 6 Start hydraulic syst...

Page 18: ...SECTION 2 PREPARATION AND INSPECTION 2 4 JLG Sizzor 3120880 Figure 2 1 Daily Walk Around Inspection Sheet 1 of 3...

Page 19: ...12 Hydraulic Filter No visible damage properly secured no evidence of leakage 13 Hydraulic Reservoir No visible damage or miss ing parts no evidence of leaks Recommended hydraulic fluid level on leve...

Page 20: ...proper working order 32 Control Console Switches and control lever prop erly secured no loose or missing parts no visible damage placard secure and legible control lever and switches return to neutral...

Page 21: ...requencies must be increased accord ingly Table 2 1 Lubrication Chart INDEX NUMBER COMPONENT NO TYPE LUBE POINTS LUBE METHOD INTERVAL HOURS COMMENTS 1 HydraulicOil FillCap DrainPlug HO KendallHyken 05...

Page 22: ...SECTION 2 PREPARATION AND INSPECTION 2 8 JLG Sizzor 3120880 Figure 2 3 Torque Chart...

Page 23: ...the recogni tion and avoidance of potential hazards in the work place with particular attention to the work to be per formed 4 Proper use of all required personnel safety equip ment in particular the...

Page 24: ...ill cause func tion to lift very slow 2 PLATFORM GROUND SELECT SWITCH A three position key operated switch supplies power to plat form control console when positioned to platform With the switch key h...

Page 25: ...BILITIES AND MACHINE CONTROL 3120880 JLG Sizzor 3 3 Figure 3 1 Ground Control Station on Machines Before Serial Number 020071522 Figure 3 2 Platform Control Station on Machines Before Serial Number 02...

Page 26: ...MACHINE CONTROL 3 4 JLG Sizzor 3120880 Figure 3 3 Ground Control Station on Machines After and Including Serial Number 020071522 Figure 3 4 Platform Control Station on Machines After and Including Ser...

Page 27: ...vates drive in that direction The thumb operated steer switch on top of the controller handle activates the steer wheels in the direction it is moved Drive speed is determined by distance the controll...

Page 28: ...SECTION 3 USER RESPONSIBILITIES AND MACHINE CONTROL 3 6 JLG Sizzor 3120880 Figure 3 5 Symbols...

Page 29: ...SECTION 3 USER RESPONSIBILITIES AND MACHINE CONTROL 3120880 JLG Sizzor 3 7 Figure 3 6 Decal Location Right Side Rear...

Page 30: ...SECTION 3 USER RESPONSIBILITIES AND MACHINE CONTROL 3 8 JLG Sizzor 3120880 Figure 3 7 Decal Location Left Side Front...

Page 31: ...are prohibited It must not be used as a forklift crane support for overhead structure or to push or pull another object The JLG Sizzor Lift is powered using a hydraulic pump and cylinders for various...

Page 32: ...ch and use the handle to retract deck Be sure the latch locks the deck in place after it is retracted Maximum capacity of the deck extension is 227 kg 500 lb 4 6 PLATFORM HANDRAILS FOLD DOWN PROCEDURE...

Page 33: ...in accordance with instruc tions in Section 2 to ensure readiness for following workday To shut down and park the machine the procedures are as follows 1 Drive machine to a reasonably well protected a...

Page 34: ...ely tied down to truck or trailer deck Four tie down eyes are pro vided in the frame rail one at each corner of the machine 4 13 MACHINE LIFTING The four slotted holes in the machine frame rails are i...

Page 35: ...RM WARNING LIGHT A red warning light on the control console that lights when the chassis is on a severe slope over 5 degrees 5 7 TILT ALARM An audible warning horn that will sound when the machine is...

Page 36: ...SECTION 5 OPTIONAL EQUIPMENT 5 2 JLG Sizzor 3120880 This page left blank intentionally...

Page 37: ...CH IS FUNCTIONING AND THAT CONTROL INSTRUCTIONS ARE IN PLACE AND LEGIBLE Ground Control Station The Ground Control Station is located on the right side of the frame The controls on this panel provide...

Page 38: ...els to leave the ground Post Incident Inspection Following any accident thoroughly inspect the machine and test all functions first from the ground controls then from the platform controls Do not lift...

Page 39: ...SECTION 7 INSPECTION AND REPAIR LOG 3120880 JLG Sizzor 7 1 SECTION 7 INSPECTION AND REPAIR LOG Table 7 1 Inspection and Repair Log Date Comments...

Page 40: ...SECTION 7 INSPECTION AND REPAIR LOG 7 2 JLG Sizzor 3120880 Table 7 1 Inspection and Repair Log Date Comments...

Page 41: ...ith regard to the current ownership of JLG Products Please return completed form to the JLG Product Safety Reliability Department via facsimile 717 485 6573 or mail to address as specified on the back...

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Page 44: ...Rua Eng Carlos Stevenson 80 Suite 71 13092 310 Campinas SP Brazil Phone 55 19 3295 0407 Fax 55 19 3295 1025 JLG Europe B V Jupiterstraat 234 2132 HJ Foofddorp The Netherlands Phone 31 23 565 5665 Fax...

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