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SECTION 2 - PREPARATION AND INSPECTION

3120880

– JLG Sizzor –

2-3

to the operator in the event he/she notices a condition that
requires prompt attention during the walk-around inspec-
tion or during operation until the proper service personnel
can be notified. The Service and Maintenance section pro-
vides specific torque values and periodic maintenance
procedures with a listing of individual components. Utiliz-
ing this torque chart in conjunction with preventive mainte-
nance section  will enha nce saf ety, r eliab ility and
performance of the machine.

2.7

BATTERY MAINTENANCE AND 
CHARGING

TO AVOID INJURY FROM AN EXPLOSION, DO NOT SMOKE OR
ALLOW SPARKS OR A FLAME NEAR BATTERY DURING SERVIC-
ING.

Battery Maintenance, Quarterly

1.

Open battery compartment cover to allow access to
battery terminals and vent caps.

WHEN ADDING WATER TO BATTERIES, ADD WATER UNTIL ELEC-
TROLYTE COVERS PLATES. DO NOT CHARGE BATTERIES
UNLESS ELECTROLYTE COVERS PLATES.

NOTE: When adding distilled water to batteries, non-metallic

containers and/or funnels must be used.
To avoid electrolyte overflow, add distilled water to
batteries after charging.
When adding water to the battery, fill only to level
indicated.

2.

Remove all vent caps and inspect electrolyte level of
each cell. Electrolyte level should be to the ring
approximately one inch from top of battery. Fill bat-
teries with distilled water only. Replace and secure
all vent caps.

3.

(Remove battery cables from each battery post one
at a time, negative first. Clean cables with acid neu-
tralizing solution (e.g. baking soda and water or
ammonia) and wire brush. Replace cables and/or
cable clamp bolts as required.

4.

Clean battery post with wire brush then re-connect
cable to post. Coat non-contact surfaces with no-ox-
id “A” compound, mineral grease or petroleum jelly.

5.

When all cables and terminal posts have been
cleaned, ensure all cables are properly positioned
and do not get pinched. Close battery compartment
cover.

6.

Start hydraulic system and ensure that it functions
properly.

Battery Charging, Daily

NOTE: To avoid excessive battery charging time, do not

allow batteries to become completely discharged.
To avoid electrolyte overflow, add distilled water to
batteries after charging.
When adding water to the battery, fill only to level
indicated.

1.

Charge batteries at the end of each work day, or
when machine performance is significantly reduced
due to batteries becoming discharged.

2.

Charge batteries in accordance with the following
procedure:

a.  Position the Platform/Ground Select Switch to

the off position.

b. Open battery compartment, and battery charger

compartment covers.

WHEN BATTERY CHARGER IS TO BE USED, CHARGING HAR-
NESS MUST BE PLUGGED INTO A GROUNDED 110 VOLT RECEP-
TA C L E .   I F   R E C E P TA C L E   I S   N O T   G R O U N D E D   A N D   A
MALFUNCTION SHOULD OCCUR, THE MACHINE COULD CAUSE
SERIOUS ELECTRICAL SHOCK.

c. Remove charging harness cable and connect to

a 220 volt receptacle.

d. Allow batteries to charge until ammeter on

charger, if equipped, is reading zero (0). Normal
charging time is 8-10 hours.

NOTE: When batteries are completely charged, disconnect

charging harness cable from receptacle. Store
charging harness cable.

e. Ensure battery cables are positioned and are not

pinched. Close and secure all compartment
doors.

3.

The battery packs on each side of the frame are
designed to be easily removed so that a machine
can have two sets of them in order to keep the
machine functioning longer. Disconnect the cable
quick connects, and remove the two clevis pins on
top of the frame. Now, using the forklift pockets
under the packs, have a forklift move them to a
place where they can be recharged. The new battery
packs can be installed by reversing the above pro-
cedure.

NOTE: Battery packs are interchangeable.

Summary of Contents for 3369 electric

Page 1: ...Operators and Safety Manual Model 3369electric 3969electric 3120880 March 8 2000...

Page 2: ...1111 Fax 065 810122 EUROPEAN OFFICE JLG INDUSTRIES EUROPE Kilmartin Place Tannochside Park Uddingston Scotland G71 5PH Telephone 01698 811005 Main Fax 01698 811055 Parts Fax 01698 811455 CORPORATE OFF...

Page 3: ...E APPLICATION AND OPERATION PROPER SAFETY PRACTICES ARE THE RESPONSIBILITY OF THE USER AND HIS OPER ATING PERSONNEL ALL INSTRUCTIONS IN THIS MANUAL ARE BASED ON THE USE OF THE MACHINE UNDER PROPER OPE...

Page 4: ...FOREWORD b JLG Sizzor 3120880 This page left blank intentionally...

Page 5: ...shall be plainly marked as to their function 4 The controls shall be tested each day prior to use to determine that they are in safe operating condition 5 All personnel in the platform shall at all ti...

Page 6: ...FOREWORD d JLG Sizzor 3120880 REVISON LOG March 19 1999 Original Issue This manual was part of complete manual 3120597 Pages 3 2 3 5 UpdatedMarch8 2000...

Page 7: ...E CONTROL 3 1 General 3 1 3 2 Personnel Training 3 1 3 3 Operating Characteristics and Limitations 3 1 3 4 Controls and Indicators 3 2 SECTION 4 MACHINE OPERATION 4 1 Description 4 1 4 2 General 4 1 4...

Page 8: ...AGE NO 2 1 Daily Walk Around Inspection Sheet 1 of 3 2 4 2 1 Daily Walk Around Inspection Sheet 2 of 3 2 5 2 1 Daily Walk Around Inspection Sheet 3 of 3 2 6 2 2 Lubrication Diagram 2 7 2 3 Torque Char...

Page 9: ...question on appli cation and or operation JLG Industries should be con sulted MODIFICATION OR ALTERATION OF AN AERIAL PLATFORM SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION OF THE MANUFACTURER 1 2...

Page 10: ...TION FROM CONTACT WITH OR PROXIMITY TO AN ELECTRICALLY CHARGED CONDUCTOR MAINTAIN A CLEARANCE OF AT LEAST 3 METERS 10 FEET BETWEEN ANY PART OF THE MACHINE OR ITS LOAD AND ANY ELECTRICAL LINE OR APPA R...

Page 11: ...Y THE OPERA TOR AND HIS SUPERVISOR BEFORE STARTING THE WORK DO NOT OPERATE THIS MACHINE UNLESS IT HAS BEEN SERVICED AND MAINTAINED ACCORDING TO THE MANUFACTURERS SPECIFICATIONS AND SCHEDULE ENSURE DAI...

Page 12: ...RTERS OR WHEN DRIVING IN REVERSE BE AWARE OF STOPPING DISTANCES WHEN TRAV ELING IN HIGH AND LOW SPEEDS ALWAYS POST A LOOKOUT WHEN DRIVING IN AREAS WHERE VISION IS OBSTRUCTED KEEP NON OPERATING PERSONN...

Page 13: ...INTER FERING WITH OPERATING CONTROLS AND PER SONS IN THE PLATFORM ENSURE THAT OPERATORS OF OTHER OVERHEAD AND FLOOR LEVEL MACHINES ARE AWARE OF THE AERIAL PLATFORM S PRESENCE DISCONNECT POWER TO OVERH...

Page 14: ...blished by a qualified person and must be followed to ensure that the machine is safe to operate MODIFICATION OF THE MACHINE WITHOUT CERTIFICATION BY A RESPONSIBLE AUTHORITY THAT THE MACHINE IS AT LEA...

Page 15: ...ions by a JLG Dealer The following checklist provides a systematic inspection to assist in detecting defective damaged or improperly installed parts The checklist denotes the items to be inspected and...

Page 16: ...efer to the Lubrica tion Chart for specific requirements 2 5 DAILY FUNCTIONAL CHECK TO AVOID INJURY DO NOT OPERATE A MACHINE UNTIL ALL MALFUNCTIONS HAVE BEEN CORRECTED USE OF A MALFUNC TIONING MACHINE...

Page 17: ...grease or petroleum jelly 5 When all cables and terminal posts have been cleaned ensure all cables are properly positioned and do not get pinched Close battery compartment cover 6 Start hydraulic syst...

Page 18: ...SECTION 2 PREPARATION AND INSPECTION 2 4 JLG Sizzor 3120880 Figure 2 1 Daily Walk Around Inspection Sheet 1 of 3...

Page 19: ...12 Hydraulic Filter No visible damage properly secured no evidence of leakage 13 Hydraulic Reservoir No visible damage or miss ing parts no evidence of leaks Recommended hydraulic fluid level on leve...

Page 20: ...proper working order 32 Control Console Switches and control lever prop erly secured no loose or missing parts no visible damage placard secure and legible control lever and switches return to neutral...

Page 21: ...requencies must be increased accord ingly Table 2 1 Lubrication Chart INDEX NUMBER COMPONENT NO TYPE LUBE POINTS LUBE METHOD INTERVAL HOURS COMMENTS 1 HydraulicOil FillCap DrainPlug HO KendallHyken 05...

Page 22: ...SECTION 2 PREPARATION AND INSPECTION 2 8 JLG Sizzor 3120880 Figure 2 3 Torque Chart...

Page 23: ...the recogni tion and avoidance of potential hazards in the work place with particular attention to the work to be per formed 4 Proper use of all required personnel safety equip ment in particular the...

Page 24: ...ill cause func tion to lift very slow 2 PLATFORM GROUND SELECT SWITCH A three position key operated switch supplies power to plat form control console when positioned to platform With the switch key h...

Page 25: ...BILITIES AND MACHINE CONTROL 3120880 JLG Sizzor 3 3 Figure 3 1 Ground Control Station on Machines Before Serial Number 020071522 Figure 3 2 Platform Control Station on Machines Before Serial Number 02...

Page 26: ...MACHINE CONTROL 3 4 JLG Sizzor 3120880 Figure 3 3 Ground Control Station on Machines After and Including Serial Number 020071522 Figure 3 4 Platform Control Station on Machines After and Including Ser...

Page 27: ...vates drive in that direction The thumb operated steer switch on top of the controller handle activates the steer wheels in the direction it is moved Drive speed is determined by distance the controll...

Page 28: ...SECTION 3 USER RESPONSIBILITIES AND MACHINE CONTROL 3 6 JLG Sizzor 3120880 Figure 3 5 Symbols...

Page 29: ...SECTION 3 USER RESPONSIBILITIES AND MACHINE CONTROL 3120880 JLG Sizzor 3 7 Figure 3 6 Decal Location Right Side Rear...

Page 30: ...SECTION 3 USER RESPONSIBILITIES AND MACHINE CONTROL 3 8 JLG Sizzor 3120880 Figure 3 7 Decal Location Left Side Front...

Page 31: ...are prohibited It must not be used as a forklift crane support for overhead structure or to push or pull another object The JLG Sizzor Lift is powered using a hydraulic pump and cylinders for various...

Page 32: ...ch and use the handle to retract deck Be sure the latch locks the deck in place after it is retracted Maximum capacity of the deck extension is 227 kg 500 lb 4 6 PLATFORM HANDRAILS FOLD DOWN PROCEDURE...

Page 33: ...in accordance with instruc tions in Section 2 to ensure readiness for following workday To shut down and park the machine the procedures are as follows 1 Drive machine to a reasonably well protected a...

Page 34: ...ely tied down to truck or trailer deck Four tie down eyes are pro vided in the frame rail one at each corner of the machine 4 13 MACHINE LIFTING The four slotted holes in the machine frame rails are i...

Page 35: ...RM WARNING LIGHT A red warning light on the control console that lights when the chassis is on a severe slope over 5 degrees 5 7 TILT ALARM An audible warning horn that will sound when the machine is...

Page 36: ...SECTION 5 OPTIONAL EQUIPMENT 5 2 JLG Sizzor 3120880 This page left blank intentionally...

Page 37: ...CH IS FUNCTIONING AND THAT CONTROL INSTRUCTIONS ARE IN PLACE AND LEGIBLE Ground Control Station The Ground Control Station is located on the right side of the frame The controls on this panel provide...

Page 38: ...els to leave the ground Post Incident Inspection Following any accident thoroughly inspect the machine and test all functions first from the ground controls then from the platform controls Do not lift...

Page 39: ...SECTION 7 INSPECTION AND REPAIR LOG 3120880 JLG Sizzor 7 1 SECTION 7 INSPECTION AND REPAIR LOG Table 7 1 Inspection and Repair Log Date Comments...

Page 40: ...SECTION 7 INSPECTION AND REPAIR LOG 7 2 JLG Sizzor 3120880 Table 7 1 Inspection and Repair Log Date Comments...

Page 41: ...ith regard to the current ownership of JLG Products Please return completed form to the JLG Product Safety Reliability Department via facsimile 717 485 6573 or mail to address as specified on the back...

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Page 44: ...Rua Eng Carlos Stevenson 80 Suite 71 13092 310 Campinas SP Brazil Phone 55 19 3295 0407 Fax 55 19 3295 1025 JLG Europe B V Jupiterstraat 234 2132 HJ Foofddorp The Netherlands Phone 31 23 565 5665 Fax...

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