JLG 10msp, Service And Maintenance Manual

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INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS
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MAINTENANCE SAFETY PRECAUTIONS MAINTENANCE SAFETY PRECAUTIONS
A A.. G GE EN NE ER RA AL L
This section contains the general safety precautions This section contains the general safety precautions
which must be observed during maintenance of the aerial
which must be observed during maintenance of the aerial
platform. It is of utmost importance that maintenance per-
platform. It is of utmost importance that maintenance per-
sonnel pay strict attention to these warnings and precau-
sonnel pay strict attention to these warnings and precau-
tions to avoid possible injury to themselves or others or
tions to avoid possible injury to themselves or others or
damage to the equipment. A maintenance program must
damage to the equipment. A maintenance program must
be established by a qualified person and must be followed
be established by a qualified person and must be followed
to ensure that the machine is safe to operate.
to ensure that the machine is safe to operate.
MODIFICATION OF THE MACHINE WITHOUT MODIFICATION OF THE MACHINE WITHOUT CERTIFICAT CERTIFICATION BY ION BY
A RESPONSIBLE AUTHORITY THAT THE MACHINE IS AT LEAST A RESPONSIBLE AUTHORITY THAT THE MACHINE IS AT LEAST
AS SAFE AS ORIGINALLY MANUFACTURED IS A SAFETY VIOLA-
AS SAFE AS ORIGINALLY MANUFACTURED IS A SAFETY VIOLA-
TION.
TION.
The specific precautions to be observed during machine The specific precautions to be observed during machine
maintenance are inserted at the appropriate point in the
maintenance are inserted at the appropriate point in the
manual. These precautions are, for the most part, those
manual. These precautions are, for the most part, those
that apply when servicing hydraulic and larger machine
that apply when servicing hydraulic and larger machine
component parts.
component parts.
Your safe Your safe ty, and ty, and that that of o of others thers, i , is t s the he first first consid consid erati eration on
when engaging in the maintenance of equipment. Always when engaging in the maintenance of equipment. Always
be conscious of component weight and never attempt to
be conscious of component weight and never attempt to
move heavy parts without the aid of a mechanical device.
move heavy parts without the aid of a mechanical device.
Do not allow heavy objects to
Do not allow heavy objects to rest in an unstable position. rest in an unstable position.
When raising a portion of the equipment, ensure that When raising a portion of the equipment, ensure that ade- ade-
quate support is provided. quate support is provided.
SINCE THE MACHINE MANUFACTURER HAS NO DIRECT CON- SINCE THE MACHINE MANUFACTURER HAS NO DIRECT CON-
TROL OVER THE FIELD INSPECTION AND MAINTENANCE,
TROL OVER THE FIELD INSPECTION AND MAINTENANCE,
SAFETY IN THIS AREA IS THE RESPONSIBILITY OF THE OWNER/
SAFETY IN THIS AREA IS THE RESPONSIBILITY OF THE OWNER/
OPERATOR.
OPERATOR.
B. B. HYD HYDRA RAULI ULIC S C SYST YSTEM EM SAF SAFETY ETY
1. 1. It sh It should ould be p be particu articularly larly noted noted that that the the machi machines nes
hydraulic systems operate at extremely high and hydraulic systems operate at extremely high and
potentially dangerous pressures. Every effort should
potentially dangerous pressures. Every effort should
be made to relieve any system pressure prior to dis-
be made to relieve any system pressure prior to dis-
connecting or removing any portion of the system.
connecting or removing any portion of the system.
2. 2. Reliev Relieve sys e system p tem pressu ressure by re by lower lowering ing the p the platfo latform rm
completely to direct any line pressure back into the completely to direct any line pressure back into the
return line to the reservoir. Pressure feed lines to
return line to the reservoir. Pressure feed lines to
system components can then be disconnected with
system components can then be disconnected with
minimal fluid loss.
minimal fluid loss.
C. C. MA MAIN INTE TENA NANC NCE E
FAILURE TO COMPLY WITH SAFETY PRECAUTIONS LISTED IN FAILURE TO COMPLY WITH SAFETY PRECAUTIONS LISTED IN
THIS SECTION COULD RESULT IN MACHINE DAMAGE, PERSON-
THIS SECTION COULD RESULT IN MACHINE DAMAGE, PERSON-
NEL INJURY OR DEATH AND IS A SAFETY VIOLATION.
NEL INJURY OR DEATH AND IS A SAFETY VIOLATION.
• • REMOVE REMOVE ALL RINGS, ALL RINGS, WATCHE WATCHES, AND J S, AND JEWELRY EWELRY
WHEN PERFORMING ANY MAINTENANCE. WHEN PERFORMING ANY MAINTENANCE.
• • DO NOT DO NOT WEAR L WEAR LONG HAIR ONG HAIR UNRESTRAINED, UNRESTRAINED, OR OR
LOOSE FITTING CLOTHING AND NECKTIES WHICH LOOSE FITTING CLOTHING AND NECKTIES WHICH
ARE APT TO BECOME CAUGHT ON OR ENTANGLED ARE APT TO BECOME CAUGHT ON OR ENTANGLED
IN EQUI IN EQUIPMENT PMENT..
• • OBSERVE AND OBSERVE AND OBEY ALL OBEY ALL DANGER, W DANGER, WARNING, CAU- ARNING, CAU-
TION AND OTHER INSTRUCTIONS ON MACHINE TION AND OTHER INSTRUCTIONS ON MACHINE
AND IN SERVICE MANUAL. AND IN SERVICE MANUAL.
• • KEEP ST KEEP STANDING SURF ANDING SURFACES AND HAND ACES AND HAND HOLDS HOLDS
FREE OF OIL, GREASE, WATER, ETC. FREE OF OIL, GREASE, WATER, ETC.
• • NEVER WORK NEVER WORK UNDER AN ELE UNDER AN ELEVATED VATED PLATFORM PLATFORM
UNTIL PLATFORM HAS BEEN SAFELY RESTRAINED UNTIL PLATFORM HAS BEEN SAFELY RESTRAINED
FROM ANY MOVEMENT BY BLOCKING OR OVER-
FROM ANY MOVEMENT BY BLOCKING OR OVER-
HEAD SLING.
HEAD SLING.
• • BEFORE BEFORE MAKING ADJUS MAKING ADJUSTMENTS, L TMENTS, LUBRICATING UBRICATING OR OR
PERFORMING ANY OTHER MAINTENANCE, SHUT PERFORMING ANY OTHER MAINTENANCE, SHUT
OFF ALL POWER CONTROLS.
OFF ALL POWER CONTROLS.
• • BATTERY SHOUL BATTERY SHOULD ALWA D ALWAYS BE DISC YS BE DISCONNECTED ONNECTED
DURING REPLACEMENT OF ELECTRICAL COMPO- DURING REPLACEMENT OF ELECTRICAL COMPO-
NENTS.
NENTS.
• • KEEP ALL KEEP ALL SUPPORT EQ SUPPORT EQUIPMENT AND A UIPMENT AND ATTACH- TTACH-
MENTS STOWED IN THEIR PROPER PLACE. MENTS STOWED IN THEIR PROPER PLACE.
• • USE ONL USE ONLY APPROVED Y APPROVED, NONFLAMMABLE C , NONFLAMMABLE CLEANING LEANING
SOLVENTS. SOLVENTS.