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Fitting the Fire

Site Preparation for Fitting

Builders Opening

If  installing  the  fire  in  an  existing  fireplace,  first  remove  all  loose  material  from  the  recess  and  measure  the 
opening and recess to ensure that the Jetmaster outer firebox will fit. The opening must be high and wide enough 
to allow the outer firebox to be pushed into position. Allow extra height if connecting directly to the existing flue 

to make the connection.

The recess must be large enough to provide a clearance around the sides and back of the outer firebox to allow 
the insulation to be fitted. Cut away or build up to achieve the desired dimensions.  See data table page 5.

Do not remove any structural lintels without first seeking expert advice. Often identification and location of the 

lintel can be found by removing some surface plaster above the opening that is to be altered.

Where the recess is to be newly built, form the recess to give a clearance around the sides and back of the outer 

firebox to accommodate the insulation.

For details of opening sizes required. See table on page 5.

The fire 

must

 be directly connected to the flue system. With an existing flue check that a sealed flue connection 

can be achieved between the fire adaptor and the flue.

Where a closure plate is required then it must conform to the Building Regulations.

The fire surround should be flat around the sealing area of the fire. Check that the hearth, or new plinth where 
this is constructed, is horizontal and parallel to the finished fire lines.

Inglenook Installations or freestanding

The  fire  should  be  set  within  a  brick,  stone  or  non-combustible  recess  built  within  the  inglenook.  The  flue 
connection from the top of the fire to the chimney can be made with flue liners if the brick or stone extends at 
least to the height of the top of the register plate and the liner runs to the top of the flue and is sealed. 

Alternatively if freestanding and just clad around in a non-combustible material then suitable flue pipe sealed at 
the fire adaptor and sealed into the existing chimney flue where it narrows should be used. The inglenook above 

the lintel should then be sealed with a non-combustible register plate conforming to the Building Regulations. 

The  register  must  be  air  tight  and  sealed  around  the  edges,  the  flue  connection  passing  through  it  and  the 

inspection access cover. The register should be supported on a framework of non combustible material.

Flue liners or flue pipe used must be of the correct size for the fire and must be suitable for use with solid fuel 
fires. Flue pipes of aluminium or asbestos may not be used, nor may flexible pipes of aluminium or single wall 

stainless steel.

Appliance Preparation

Door Removal

Unlock the door with the handle provided.

Open the door fully and carefully support the door, at the same time pull out the top and bottom hinge pins. Lift 

the door outwards away from the hinge attachments on the inner firebox. Set aside the hinge pins in a safe place 
for refitting later.

Take care not to damage the door seal.

Place the door on a soft surface in a safe position to protect the glass, paint and inner seal.

Particular attention should be given so that the painted edges do not become damaged.

Refit the door using the reverse process.

13

Summary of Contents for INSET STOVE MKIII 60i

Page 1: ...on Operating and Servicing Instructions Please leave these instructions with the customer SERIAL NUMBER JETMASTER MK6 GAS JETBOX RANGE Installation and Operating Instructions For Manual Control Comfor...

Page 2: ...ting the Fire 13 Site Preparation for Fitting 13 Builders Opening 13 Inglenook Installations or Freestanding 13 Appliance Preparation 13 Door Removal 13 Tertiary Air Tube Removal and V Board Baffle Re...

Page 3: ...ass Door 28 Servicing Instructions Servicing 29 Chimney Sweeping 29 Seal Checks 29 Smoke Draw Test 29 Door Removal and Refitting 29 Log Retainer Removal 29 Tertiary Air Tube Removal and V Board Baffle...

Page 4: ...ate Installation By Installer Name Company Address Tel Commissioning Flue type correct Flue swept and soundness checked Smoke draw test spillage carried out Air supply checked Controls explained HETAS...

Page 5: ...meter MAXIMUM REFUEL WEIGHT MINIMUM REFUEL INTERVAL A mm ins B mm ins C mm ins D mm ins E mm ins F mm ins mm ins mm ins mm ins Kg M kW C gs 1 mm in cm2 in2 Pa M ft cm in mm Kg Min 18i 488 19 1 4 571 2...

Page 6: ...of the Environment or the Building Standards Scotland Consolidation Regulations issued by the Scottish Development Department l All relevant codes of practice and relevant parts of any local regulatio...

Page 7: ...good seal with the outer firebox can be made and to enable the finishing frame to fit Any excessive unevenness uneven tiles stone etc should be rectified The front face of the fireplace should be rea...

Page 8: ...t be used for any other appliance or application Use of Existing Chimneys These must be swept and inspected for dimensions and soundness before starting to install the fire Existing flue liners should...

Page 9: ...a structural unit although very robust it is not designed to take the weight of the flue Therefore a structural lintel will need to be provided for clay liners or in the case of pre fabricated stainl...

Page 10: ...s recesses and chimneys should be constructed to conform to Building Regulations Document J Hearths or plinths constructed to support the fire above the hearth must be horizontal Any hole in the wall...

Page 11: ...The size of air supply duct or ducts recommended for each fire is shown in the installation data table page 5 The Building Regulations Document J and L must be taken into account when providing ventil...

Page 12: ...a manner which achieves conditions as close as possible to the above perhaps by use of ducting or false skirting When bringing in the air supply consideration should be given to any regulations that w...

Page 13: ...ions or freestanding The fire should be set within a brick stone or non combustible recess built within the inglenook The flue connection from the top of the fire to the chimney can be made with flue...

Page 14: ...the tube hole the bolt is tightened to hold it in this position thus trapping the tube This ensures that the tube will not slide out and it keeps the tube with its tertiary air ports in the correct p...

Page 15: ...orts are in their correct position within the fire Ensure that the V board baffles are fitted the correct way around Rear tertiary air tube Front and back tertiary tubes are designed to slide across t...

Page 16: ...CLAMP Internal V Board Removal Bottom Rear and Sides The internal V boards need to be taken out in the following sequence IMPORTANT First remove Cast Bottom Grate then Bottom V boards then Rear V boar...

Page 17: ...on the guides from the outer box The engine contains easy grip areas that allow 2 people to easily lift it out With the inner and outer boxes now separate work can begin to fit the outer firebox into...

Page 18: ...rebox as expansion of the fire may cause them to crack Use a strip of insulation as an expansion joint where necessary Note If an external primary air supply is to be used then the knockout in the rea...

Page 19: ...fixings to hold it in place Take care not to damage the adaptor seal at any stage A tight and effective seal must be made between the firebox and flue It is essential that the system be sealed at eac...

Page 20: ...low Fitting the Basket Grate Optional Extra The basket can be slide into the firebox centrally It should be pushed back to the rear of the firebox and then pulled foreword slightly by a few millimetre...

Page 21: ...n the inner box push towards the inner box and then push down locating the hooks on the frame over the firebox tags If the frame cannot be engaged then adjust the inner firebox either by pulling outwa...

Page 22: ...the opening of the fire and ignite the pellet Open the air control valve and close the door Check that the smoke is being drawn up the flue and that it is discharging satisfactory at the flue termina...

Page 23: ...bes and V board baffles to facilitate chimney sweeping and for the removal of soot from the unit See Servicing Instructions Handing Over l Read the Users instructions and instruct the user on the oper...

Page 24: ...it is the law that all solid fuel appliances are installed by competent persons a registered installer or approved by your local building control officer The Heating Equipment Testing and Approval Sc...

Page 25: ...d Please bear this in mind when installing or decorating DO NOT operate the fire with a cracked glass DO NOT obstruct the hot air outlets by hanging clothing etc over the hood DO NOT touch the externa...

Page 26: ...the variability of the heat produced from a solid fuel fire It is dependent on the quantity of fuel used and the refuelling frequency Hot air can cause staining above the fire in the same manner as a...

Page 27: ...al The removable ash pan simply slides out from under the cast grate for easy emptying Do not allow ash to build up under the basket grate bars If they are allowed to become covered they will overheat...

Page 28: ...of green firewood means you may have been buying as much water as you are wood When wood is burned the water content is converted into steam The large amount of heat necessary to do this accounts for...

Page 29: ...t has fallen on to the top of the V board baffles is removed Ensure that any soot that has accumulated around the tertiary air tube holes is removed Remove and clean the tertiary air tubes and the V b...

Page 30: ...nd check condition If any boards show signs of surface damage or are broken then they should be replaced Replacement parts are available from your Jetmaster Distributor For replacement of tertiary air...

Page 31: ...hen slide the boards towards the centre of the fire To replace the V boards offer one edge in first and then push the V board gently back Note They should be pushed back flat against the steel body of...

Page 32: ...e hole in the glass around the door catch does not touch the latch at any point There should be a small gap all around the latch to the glass This will allow the metal to expand when heated to avoid c...

Page 33: ...this Guarantee The Guarantee does not cover rust or paint Terms and Conditions This guarantee is only effective if the Guarantee Registration Card has been fully completed at Jetmasters offices withi...

Page 34: ...ve years can be produced by the then owner of the product and the defect is notified in writing to the appointed Distributor and Jetmaster within five years of the purchase date of the product then Je...

Page 35: ...35...

Page 36: ...tails Jetmaster Fires Ltd Peacock Trading Estate Goodwood Road Eastleigh Hampshire SO50 4NT Telephone 02380 629513 Fax 02380 629567 Email jetmastersales aol com Web www jetmaster co uk Issue No 1 Febr...

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