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DE LUXE GAS GRATES / INSTALLATION AND OPERATING INSTRUCTION MANUAL

 

 

 

8. Preparatory building work if installing the gas grate without the use of a Jetmaster 

Universal / IGC built-in or Jetmaster freestanding fireplace  

 

The sides, back and base of fireplace recess within which the gas grate is to be placed must 

be  constructed  of  non-combustible  materials  not  less  than  200mm  thick.  No  combustible 
material must be placed within 200mm of the recess.  

The recess must be flued with a flu pipe whose internal dimensions and height are not less than 

those required by the size of the Jetmaster Universal  / IGC  build-in body that the gas grate 
would have been placed within, e.g. a Gas Grate 850 requires a flue suitable for a Universal  

The recess must be connected to the flue with a tapered collector whose effect is to channel 

the gases smoothly into the flue system without impairing the airflow.  Angles of less than 45 
degrees to the horizontal must be avoided.  The surfaces must be smoothed with mortar.  

   

9.  Gas Cylinders, Pipe-runs and Sizes  

       (This work can only be carried out by a person who is registered with SAQCC)  

Jetmaster LP Gas Grates should be operated off 48kg (or larger) cylinders.  The cylinder must 
be positioned outside, as close as possible to the appliance and in any case not further away 

than 30 metres and must be away from heat sources, electrical devices, drains, windows and 
combustible materials, in accordance with SANS 087 Part 1: 1975.  Cylinders must always stand 

in the vertical position.  For best performance, avoid cold areas and shade.  Where the regulator 
or outside piping is unavoidably in a position liable to be very cold in winter, it is advisable to lag 
these.  

Check the Jetmaster Pipe Sizing Chart below to choose the correct size of pipe for the gas grate 

size and the length of pipe run.  Although Jetmaster supplies 1.5 metres of dia. 8 mm copper 
tubing with LP Gas Convectors, it is not necessarily of sufficient size if a larger fire or longer than 
4 metre run is to be fitted.  Therefore, be sure to fit not less than the minimum size below and 

follow the shortest possible route to the gas fire before reducing for entry to the valve.  Do not 
run more than  one gas fire  off each  supply,  without  first  chec

king the fitter’s supply chart and 

installing secondary step-down regulators in cases where the gas supply line is longer  than 9 
meters and a high pressure regulator is fitted at the gas cylinder. 

 

 

LP pipe size: 

  

 

From cylinder and low pressure regulator (28 Mbar) to gas appliance;  

 Copper tubing (o/d)  

    8mm   

        10mm     

15mm  

 

Model 700 DS 

  

 

 up to 4m     

4 to 15m     

4 to 30m  

 

 Model 1050  

  

  

up to 4m     

4 to 15m     

4 to 30m  

 

 Model 1200 

  

 

 up to 4m     

  4 to 15m     

4 to 30m  

 

 Model 1500 

  

  

up to 4m     

  4 to 15m    

 4 to 30m  

It is a requirement that for any gas supply pipe run greater than 9 metres the system is supplied 

and installed with a high pressure regulator at the cylinder / tank and a low pressure secondary 
regulator must be fitted, as close to the gas fire as possible.  

Summary of Contents for DE LUXE 1050

Page 1: ...AND OPERATING INSTRUCTION MANUAL 1 INSTALLATION AND OPERATING INSTRUCTION MANUAL JETMASTER DE LUXE GAS GRATES AND DE LUXE CONVECTOR GAS GRATES MODELS DE LUXE 600 700 850 1050 GAS GRATE MODELS DE LUXE...

Page 2: ...DE LUXE GAS GRATES INSTALLATION AND OPERATING INSTRUCTION MANUAL 2 Technical Data...

Page 3: ...WORK WITH JETMASTER FIREBOX 6 PREPARATORY BUILDING WORK CUSTOM BUILT ENCLOSURE 6 GAS CYLINDERS PIPE RUNS 7 INSTALLING THE GAS GRATE INTO A JETMASTER FIREBOX 8 COMMISSIONING OF THE GAS GRATE 8 ASSEMBL...

Page 4: ...not take the Highveld burner to the coast or vice versa Do not burn LP Gas on a Natural Gas burner or vice versa Confirm that the gas supply and the gas grate are compatible 3 Regulations The install...

Page 5: ...can be made quickly and cleanly using a core drill and fitting a sleeve and air vent at each end The lower level opening is best placed on the same wall as the fireplace and as close as possible to th...

Page 6: ...indows and combustible materials in accordance with SANS 087 Part 1 1975 Cylinders must always stand in the vertical position For best performance avoid cold areas and shade Where the regulator or out...

Page 7: ...e pipe is to be laid in concrete lay a sleeve of a larger dimension and run the gas pipe within Run the gas pipe from the cylinder to the location of the fireplace allowing an extra meter of free pipe...

Page 8: ...s Grates Frame for the DLX Gas Grate Frame for the DLX Convector Gas Grate Gas Grate inside the DLX Frame Gas Grate inside the DLX Convector Frame Fence clipped in place on the DLX Frame Fence clipped...

Page 9: ...the gas grate Illustration showing the opening for the pilot flame as well as the slot where flames will rise from the burner during grate activation Pressurise the gas supply line and test for leaks...

Page 10: ...Turn the gas grate off and allow it to cool and then touch up the Gas Grate with Jetmaster heat resistance paint if necessary 12 Important An open fire presents danger to young children the elderly or...

Page 11: ...coal piece has an indentation on its rear edge to clear the pilot hole Ensure that the pilot hole and flame strip are not obstructed Step 2 Position the large rear centre coal segment backing board on...

Page 12: ...ntre rear board Leave a gap of approximately 5 to 10mm between each coal Do not force the coals down into the gap but rather loosely place over the gap between the front coal segments and the rear pre...

Page 13: ...e Luxe Gas Grate 4 Quantity of oval coals second row for a 700 De Luxe Gas Grate 5 Quantity of oval coals second row for an 850 De Luxe Gas Grate 7 Quantity of oval coals second row for an 850 De Luxe...

Page 14: ...MPER WITH OR MODIFY THIS APPLIANCE IN ANY FORM OR WAY The operating stage symbols are shown on the backing panel fitted behind the control knob The Off position prevents any gas from passing through t...

Page 15: ...in an anti clockwise direction The further the knob is turned the more gas will flow into the grate On no account should the knob be turned to maximum immediately Once grate ignition has taken place t...

Page 16: ...e gas grate is in use the following immediate actions should be taken Turn off the Gas Grate and extinguish all naked flames Open doors and windows to ventilate room Turn the gas supply off at the gas...

Page 17: ...ALVE CONSULT A CERTIFIED GAS FITTER Check the flue and possible ventilator blockages and clean if required Do not attempt to re light the gas grate until the cause of the fume emission has been identi...

Page 18: ...der reconnect the gas supply pipe and check for soundness Check for any gas leaks by spraying on a soapy solution Check the static and dynamic gas pressures and verify that these are within the correc...

Page 19: ...the start up procedure Verify that there is an incoming gas supply from the gas cylinder Verify that the LPG bottle is not empty or the Towns Gas line valve shut off Contact a qualified service techni...

Page 20: ...cumentary evidence to prove the date of purchase e g the original or true copy of the invoice The Gas Grate and firebox was installed by a registered LPGSASA Association fitter The installation operat...

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