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 7 

Electrical 

Electrical Requirements 

When connecting the JHM-610 Hobby Mill to the 
power source outlet, the outlet must be properly 
grounded to protect the operator from electrical 
shock. 

In the event of a malfunction or breakdown, 
grounding provides a path of least resistance for 
electrical current to reduce the risk of electrical 
shock. This machine is equipped with an electric 
cord having an equipment-grounding conductor-
outlet that is properly installed and grounded in 
accordance with all local codes and ordinances. 

This mill is equipped with a power cord. 
Improper connection of the equipment grounding 
conductor can result in a risk of electric shock. 
The conductor with  insulation  having an  outer 
surface that is green (with or without yellow 
stripes) is the equipment -grounding conductor. 
If repair or replacement of the electric cord or 
plug is necessary, do not connect the 
equipment-grounding conductor to a live 
terminal. 

Plug power cord into a 110-120V properly 
grounded outlet protected by a 14-amp fuse or 
circuit breaker. 

 Do not touch the prongs of 

the power cord plug when plugging or 
unplugging to or from an outlet. 

 If improperly grounded, this 

power tool can cause serious injury from 
electrical shock, particularly when used in 
damp locations or near plumbing. If an 
electrical shock occurs, there is the potential 
of a secondary hazard such as your hands 
coming in contact involuntarily with the 
rotating grinder. 

Electrical Connections 

The JHM-610 Hobby Mill is rated at 115V, 1PH. 
It is designed for use on a circuit with an outlet 
that looks like the one shown in Fig. A. and has 
a grounding prong, also shown in Fig. A. A 
temporary adapter (Fig. B) may be used to 
connect the plug to a two-prong receptacle 
(Fig. B) if a properly grounded outlet is not 
available. A temporary adapter should only be 
used until a properly grounded outlet can be 
installed by a qualified electrician. 

This adapter 

is not applicable in Canada. 

The green colored 

lug must be fastened to the cover plate screw. 

Important

: The adapter illustrated in Fig. B is for 

use only if you already have a 

properly 

grounded

 two-prong receptacle. Do not modify 

the plug provided-if it will not fit the outlet, have 
the proper outlet installed by a qualified 
electrician. Check with a qualified electrician or 
service personnel if the grounding instructions 
are not completely understood, or if in doubt as 
to whether the tool is properly grounded. 

 Before plugging into the 

power source, be sure that power switch is 
in the OFF position. 

 

 

Extension Cords 

Use only three-wire extension cords that have 
three-prong grounding type plugs and three-
prong receptacles that accept the tool's plug. 
Replace or repair damaged or worn core 
immediately. 

USE PROPER EXTENSION CORD. Make sure 
your extension cord is good condition. When 
using an extension cord, be sure to use one 
heavy enough to carry the current your product 
will draw. An undersized cord will cause a drop 
in line voltage resulting in loss of power and 
overheating. Table 1 shows the correct size to 
use depending on cord length and nameplate 
ampere rating. If in doubt, use the next heavier 
gage. The smaller the gage number, the heavier 
the cord.  

Amp 

Rating 

Volts 

Total length of cord in feet 

120V 
240V 

25 
50 

50 

100 

100 
200 

150 
300 

 

AWG 

0 – 

0

6 – 10 

10 – 12 
12 – 16 

 

18 
18 
16 
14 

16 
16 
16 
12 

16 
14 
14 

not rcmd 

14 
12 
12 

not rcmd 

 

Table 1 

Summary of Contents for JHM-610

Page 1: ...rts Manual Hobby Mill Model JHM 610 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 350200 Ph 800 274 6848 Revision A1 02 2011 www waltermeier com Copyright 2011 Walter Meier Manufacturing Inc ...

Page 2: ...age prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at ou...

Page 3: ...cal 7 Unpacking 8 Shipping Contents 8 Assembly 8 Mounting the Machine 8 Features 9 Operating Instructions 10 Routine Operating Instructions 10 Head Raiser 10 Quill Feed 10 Column Angle 10 Maintenance 11 Optional Accessories 11 Replacement Parts 11 Assembly Drawing 12 Parts List 13 Wiring Diagram 16 ...

Page 4: ...sonry products Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles 10 Do not operate this machine while tired or un...

Page 5: ...est and safest performance Follow instructions for lubricating and changing accessories 27 Make sure the workpiece is securely attached or clamped to the table Never use your hand to hold the work piece 28 Turn off the machine and disconnect from power before cleaning Use a brush or compressed air to remove chips or debris do not use your hands 29 Do not stand on the machine Serious injury could o...

Page 6: ...er MT2 Drilling Capacity 1 2 10mm End Milling Capacity 1 2 10mm Face Milling Capacity 1 25mm Column Tilt 45 L R Table Size 9 3 8 x 5 3 4 Table Slot 5 16 Overall Height at Max Capacity 28 Base Size 13 1 2 x 8 1 2 Motor 1 5 HP 150W DC 1 Phase 120V 1 8A Machine weight 119 lb shipping 88 lb net The specifications in this manual are given as general information and are not binding Walter Meier Manufact...

Page 7: ... one shown in Fig A and has a grounding prong also shown in Fig A A temporary adapter Fig B may be used to connect the plug to a two prong receptacle Fig B if a properly grounded outlet is not available A temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician This adapter is not applicable in Canada The green colored lug must be fastened ...

Page 8: ...10 1 Socket Head Wrench 38 42 1 Oil Can 1 Fuse 1 Key for Drill Chuck 4 Handwheel 4 Lock Nut Assembly Referring to Figure 1 The Lifting Handwheel 14 Longitudinal Feed Handwheel 12 Cross Feed Handwheel 11 and Fine Feeding Handwheel 8 must be assembled prior to using the Hobby Mill Insert one handwheel each onto the end of the Worm Shaft Assembly Drawing part 61 the Lifting Screw part 95 and the two ...

Page 9: ... Handle 2 Variable Speed Control Knob 10 Work Table 3 Fuse Box 11 Cross Feed Handwheel 4 Power Light Green 12 Longitudinal Feed Handwheel 5 Yellow Light 13 Quill Feed 6 High Low Speed Selector Knob 14 Lifting Handwheel 7 Clutch Lever 15 DC Motor 8 Fine Feed Handwheel ...

Page 10: ...ther Forward or Reverse depending on the work to be done Important Do not attempt to turn the switch directly from Forward to Reverse or from Reverse to Forward while the machine is running To change the rotational direction fist turn the switch to Off After the machine stops completely select Forward of Reverse Test the machine in Forward and Reverse check the machine s operation looking for loos...

Page 11: ...is from the machine Use a premium quality lightweight machine oil to lubricate all moving parts Optional Accessories 350213 Stand 350203 MT 2 Collets 6 pieces 1 8 5 32 3 16 1 4 5 16 and 3 8 in 350204 Vise 50x50mm 350205 Clamping Kit 24 pieces 350206 Milling Arbor 350207 MT 2 Boring Bar 350208 Quick Vise with Swivel Base 350209 HSS Endmills 6 pieces 1 8 5 32 3 16 1 4 5 16 and 3 8 in Replacement Par...

Page 12: ...12 Assembly Drawing ...

Page 13: ...ap Screw M6x14 2 23 JHM610 23 Bearing 61905 2Z 2 24 JHM610 24 Spindle Housing 1 25 JHM610 25 Retaining Ring 38 2 26 JHM610 26 Spring Seat 1 27 JHM610 27 Compression Spring 1 28 JHM610 28 Round Nut Stop Gasket 1 29 JHM610 29 Round Nut M24x1 5P 1 30 JHM610 30 Spindle Gear 1 31 JHM610 31 Spacer 1 32 JHM610 32 Spindle Gear 1 33 JHM610 33 Retaining Ring 20 1 34 JHM610 34 Powder Metal Bearing 2 35 JHM61...

Page 14: ...TS 1502011 Socket Head Cap Screw M5x8 2 92 TS 1503051 Socket Head Cap Screw M6x20 4 93 JHM610 93 Pin 6x26 2 94 JHM610 94 Nut Block 1 95 JHM610 95 Lifting Screw 1 96 JHM610 96 Screw Support 1 97 JHM610 97 Handwheel 3 98 JHM610 98 Handle Bolt 3 99 JHM610 99 Handle Sleeve 3 100 JHM610 100 Key 3x10 3 101 JHM610 101 Cover 1 102A JHM610 102A Column 1 105 JHM610 105 Work Table 1 107 JHM610 107 Damp Sprin...

Page 15: ...not shown 1 JHM610 139 Chuck Key not shown 1 JHM610 140 T Nut not shown 4 141 JHM610 141 Y Axis Leadscrew 1 142 JHM610 142 Gib 1 143 JHM610 143 Connecting Flange Support 1 144 JHM610 144 Connecting Flange 1 145 JHM610 145 Round Clamp Plate 1 146 JHM610 146 Scale 1 147 JHM610 147 Pointer 1 148 JHM610 148 Screw M6x6 1 149 TS 1504051 Socket Head Cap Screw M8x25 4 150 TS 1503061 Socket Head Cap Screw ...

Page 16: ...16 Wiring Diagram ...

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