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 10

Operating Instructions 

Routine Operating Instructions 

While performing the steps listed below, refer to 
the Features Drawing (previous page) for 
additional reference, if necessary. 

 Make sure the Switch on the 

Hobby Mill/Drill Machine is in its “OFF” 
position. 

1.  Plug the Power Cord/Plug into a 120 volt, 

grounded, 3-prong electrical outlet. 

2.  Check to make sure the Quill Feed is in its 

full “UP” position.  

3.  Place the workpiece on the worktable. 

Secure the workpiece to the worktable with 
clamps or a vise (not provided).  

A variety of tooling is widely available for use 
with this machine.  The spindle is a #2 Morse 
taper, and accepts MT2 tooling threaded for a 
3/8"-16 drawbar.  The MT2 collet set (optional 
accessory, not included) accepts endmills of 
various shank diameters.  

4.  Insert the selected tooling into the spindle 

and hold while threading the drawbar into 
the tooling.  Once the drawbar is seated, 
further tighten the drawbar as necessary 
with a wrench.    

5. Adjust  the 

lifting handwheel

 (14), 

longitudinal feed handwheel

 (12), 

cross feed 

handwheel

 (11),  and 

fine feed handwheel

 

(8) as required for the work to be done.  

6. Set the 

high/low speed knob

 (5) to the 

speed range required.  

7. Set the 

high/low knob

 until the letter “L” 

appears on its dial. The Hobby Mill is set to 
run at its low speed range (100-1,000 RPM).  

8. Adjust 

the 

high/low knob

 until the letter “H” 

appears on its dial to run the machine at its 
high speed range (200-2,000 RPM).  

After the 

High

 or 

Low

 speed range has been 

selected: 

Note:

 Higher speed is recommended for softer 

materials or small holes. Lower speed is 
recommended for harder materials and larger 
holes. 

9. Set 

the 

variable speed knob

 (2) to adjust the 

speed range.  

10. Turn the Switch (1) from 

Off

 to either 

Forward

 or 

Reverse

, depending on the work 

to be done.  

Important:

 Do not attempt to turn the switch 

directly from 

Forward

 to 

Reverse

 or from 

Reverse

 to 

Forward

 while the machine is 

running. To change the rotational direction, fist 
turn the switch to 

Off

. After the machine stops 

completely, select 

Forward

 of 

Reverse

  

Test the machine in 

Forward

 and 

Reverse

check the machine’s operation; looking for loose 
or damaged parts, wobbling chuck, etc. If the 
machine appears to be operating normally, the 
Hobby Mill is ready for use. 

11. Use  the 

longitudinal feed handle

 and the 

cross feed handle

 to position the table and 

to perform milling operations as desired. 

After the work is completed: 

12.  Turn the switch (1) to 

Off

13.  Wait for the machine to stop completely.  

14.  Unplug the machine. Remove the workpiece 

and remove the drill bit/cutting tool. 

Head Raiser 

Turn the 

lifting handwheel

 clockwise to raise and 

counterclockwise to lower. Lock the head in the 
desired position using head lock. 

Quill Feed 

position

 – pull the 

handle

 down to lower and up 

to raise. 

fine feed adjustment – 

push  in on the clutch 

lever, located on the fine feed handwheel. Turn 
the fine feeding handwheel clockwise to bring 
the tip of the quill up. Turn the fine feeding 
handwheel counterclockwise to bring the tip of 
the chuck down.

 

The fine feed handwheel has a range of full 
spindle travel. 

Note:

 For normal, manual feeding, make sure 

the Clutch Lever  is pulled out (See Figure B and 
the Assembly Diagram on page 15). 

rotational direction – 

turn the switch from 

Off

 to 

Forward

 to turn on the machine for a clockwise 

rotation. Turn the switch from 

Off

 to 

Reverse

 to 

turn on the machine for a counterclockwise 
rotation.

 

Column Angle 

Loosen four bolts in the back of the column of 
the base of the machine for a left-to-right column 
angle of 

±

45º. Use the 

angle indicator scale

 for 

approximate angles. Use a 

machinist's angle 

scale

 for precision set-ups. 

Summary of Contents for JHM-610

Page 1: ...rts Manual Hobby Mill Model JHM 610 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 350200 Ph 800 274 6848 Revision A1 02 2011 www waltermeier com Copyright 2011 Walter Meier Manufacturing Inc ...

Page 2: ...age prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at ou...

Page 3: ...cal 7 Unpacking 8 Shipping Contents 8 Assembly 8 Mounting the Machine 8 Features 9 Operating Instructions 10 Routine Operating Instructions 10 Head Raiser 10 Quill Feed 10 Column Angle 10 Maintenance 11 Optional Accessories 11 Replacement Parts 11 Assembly Drawing 12 Parts List 13 Wiring Diagram 16 ...

Page 4: ...sonry products Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles 10 Do not operate this machine while tired or un...

Page 5: ...est and safest performance Follow instructions for lubricating and changing accessories 27 Make sure the workpiece is securely attached or clamped to the table Never use your hand to hold the work piece 28 Turn off the machine and disconnect from power before cleaning Use a brush or compressed air to remove chips or debris do not use your hands 29 Do not stand on the machine Serious injury could o...

Page 6: ...er MT2 Drilling Capacity 1 2 10mm End Milling Capacity 1 2 10mm Face Milling Capacity 1 25mm Column Tilt 45 L R Table Size 9 3 8 x 5 3 4 Table Slot 5 16 Overall Height at Max Capacity 28 Base Size 13 1 2 x 8 1 2 Motor 1 5 HP 150W DC 1 Phase 120V 1 8A Machine weight 119 lb shipping 88 lb net The specifications in this manual are given as general information and are not binding Walter Meier Manufact...

Page 7: ... one shown in Fig A and has a grounding prong also shown in Fig A A temporary adapter Fig B may be used to connect the plug to a two prong receptacle Fig B if a properly grounded outlet is not available A temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician This adapter is not applicable in Canada The green colored lug must be fastened ...

Page 8: ...10 1 Socket Head Wrench 38 42 1 Oil Can 1 Fuse 1 Key for Drill Chuck 4 Handwheel 4 Lock Nut Assembly Referring to Figure 1 The Lifting Handwheel 14 Longitudinal Feed Handwheel 12 Cross Feed Handwheel 11 and Fine Feeding Handwheel 8 must be assembled prior to using the Hobby Mill Insert one handwheel each onto the end of the Worm Shaft Assembly Drawing part 61 the Lifting Screw part 95 and the two ...

Page 9: ... Handle 2 Variable Speed Control Knob 10 Work Table 3 Fuse Box 11 Cross Feed Handwheel 4 Power Light Green 12 Longitudinal Feed Handwheel 5 Yellow Light 13 Quill Feed 6 High Low Speed Selector Knob 14 Lifting Handwheel 7 Clutch Lever 15 DC Motor 8 Fine Feed Handwheel ...

Page 10: ...ther Forward or Reverse depending on the work to be done Important Do not attempt to turn the switch directly from Forward to Reverse or from Reverse to Forward while the machine is running To change the rotational direction fist turn the switch to Off After the machine stops completely select Forward of Reverse Test the machine in Forward and Reverse check the machine s operation looking for loos...

Page 11: ...is from the machine Use a premium quality lightweight machine oil to lubricate all moving parts Optional Accessories 350213 Stand 350203 MT 2 Collets 6 pieces 1 8 5 32 3 16 1 4 5 16 and 3 8 in 350204 Vise 50x50mm 350205 Clamping Kit 24 pieces 350206 Milling Arbor 350207 MT 2 Boring Bar 350208 Quick Vise with Swivel Base 350209 HSS Endmills 6 pieces 1 8 5 32 3 16 1 4 5 16 and 3 8 in Replacement Par...

Page 12: ...12 Assembly Drawing ...

Page 13: ...ap Screw M6x14 2 23 JHM610 23 Bearing 61905 2Z 2 24 JHM610 24 Spindle Housing 1 25 JHM610 25 Retaining Ring 38 2 26 JHM610 26 Spring Seat 1 27 JHM610 27 Compression Spring 1 28 JHM610 28 Round Nut Stop Gasket 1 29 JHM610 29 Round Nut M24x1 5P 1 30 JHM610 30 Spindle Gear 1 31 JHM610 31 Spacer 1 32 JHM610 32 Spindle Gear 1 33 JHM610 33 Retaining Ring 20 1 34 JHM610 34 Powder Metal Bearing 2 35 JHM61...

Page 14: ...TS 1502011 Socket Head Cap Screw M5x8 2 92 TS 1503051 Socket Head Cap Screw M6x20 4 93 JHM610 93 Pin 6x26 2 94 JHM610 94 Nut Block 1 95 JHM610 95 Lifting Screw 1 96 JHM610 96 Screw Support 1 97 JHM610 97 Handwheel 3 98 JHM610 98 Handle Bolt 3 99 JHM610 99 Handle Sleeve 3 100 JHM610 100 Key 3x10 3 101 JHM610 101 Cover 1 102A JHM610 102A Column 1 105 JHM610 105 Work Table 1 107 JHM610 107 Damp Sprin...

Page 15: ...not shown 1 JHM610 139 Chuck Key not shown 1 JHM610 140 T Nut not shown 4 141 JHM610 141 Y Axis Leadscrew 1 142 JHM610 142 Gib 1 143 JHM610 143 Connecting Flange Support 1 144 JHM610 144 Connecting Flange 1 145 JHM610 145 Round Clamp Plate 1 146 JHM610 146 Scale 1 147 JHM610 147 Pointer 1 148 JHM610 148 Screw M6x6 1 149 TS 1504051 Socket Head Cap Screw M8x25 4 150 TS 1503061 Socket Head Cap Screw ...

Page 16: ...16 Wiring Diagram ...

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