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10  |  BA-40400-02-V14

Two-Channel Controller TOPAX DE

Fig.8: Individual connecting terminals, removable for installation, of the technical 
components.

ATTENTION!

When choosing the line material, for installation and 
electrical connection of the device, observe the regu-
lations of VDE 0100 “Provisions for setting up elec-
tric power plants with nominal voltages below 1000 
V“ or the individual national rules.

ATTENTION!

The equipment is not suitable for the installation in 
explosive conditions!

4.5.1 Connection of the in- and outputs

NOTICE!

Terminal clips allocation depends on the software 
configuration of 

TOPAX

. Terminal clips allocation de-

pends on the delivered equipment.

The delivered equipment is listed in the protocol, which is attached to 
the device. Use this terminal plan to wire the device and to put it in 
operation.

4.5.2 Voltage supply

This instrument has no power switch and is immediately operative after 
the creation of the operating voltage. For this reason an external switch 
and/or protective switch is to be planned.
For the connection to the power supply at the main board, refer to the 
enclosed terminal plan (see “4.7 Terminal clips of the main board and 
the technical components” on page 11).

ATTENTION!

DO NOT let power be switched on via timer opera-
tion!

4.5.3 Sensor technology

Measuring cables may not be parallel when too close (less than 15 cm) 
to power switches and/or cables for power installation. Separate cable 
channels are to be used. Disturbing stray effects could otherwise falsify 
the measurement. Power supply and measuring lines at close proximity 
should only cross at a 90° angle.
The maximum permissible length of the measuring cables depends on 
the kind of the sensor. When performing very ohmic measurements (e.g. 
pH or REDOX measurements) the following is to be considered:
•  Connections and patch cords must be clean and dry.
•  The permissible bending radius of the cable must be respected.
•  The quality of the holding wires must correspond to the defaults 

from the data sheet of the sensor.

IMPORTANT!

If possible a continuous cable is to be used from the 
sensor to the measuring entrance. An extension of 
the cable by plugs or terminal socket increases the 
risk of disturbances due to contamination, humidity 
or excessive transition resistances.

4.5.4 Connecting the actuators

When connecting your actuator the equipment must be switched off to 
prevent uncontrolled starting and malfunctioning.

WARNING!

If devices e.g. dosing pumps with inductive loads 
from a nominal current of 1 A are connected to 
a relay, the contacts in the relay may be bonded. 
Thus, the device will operate in an uncontrolled 
manner. This may also result in an overdosing of 
chemicals. To prevent the output relays from bond-
ing if the load circuit shorts, they must be protected 
separately on the maximum relay switching current. 
For inductive loads, protective circuit must be ap-
plied to the relay contacts (spark suppression). The 
manufacturer recommends the use of the interfer-
ence suppression module / spark suppression de-
vice (article 78614).

4.5.5 Replacing the batteries

The life of the batteries (Type VARTA, CR1/2 AA, 2 Volt, Lithium) provided 
with the internal instrument clock is approx. 5 – 10 years. When the bat-
teries wear out causing a power shortage, a warn-ing message will be 
displayed on the instrument. The battery is welded on the display circuit 
board. It must be replaced by a skilled technician.

Fig.9: Battery for internal clock, on the display circuit board.

4.6 TOPAX on the EASYPRO water sampling station

If the TOPAX is set up on an EASYPRO water sampling station, it controls 
the illumination of the LEDs. The LEDs of the sensors are controlled via 
the measured values. The LEDs illuminate green when the measured 
values lie within the set range. Leaving these ranges causes the LEDs 
to illuminate red.
TThe DIN contact must be activated in the control.

Summary of Contents for TOPAX DE

Page 1: ...TOPAX DE Two Channel Controller EN 01 Operating instructions Read this operating manual before using the equipment To be retained for future reference...

Page 2: ...tion amperometric measurement cells 20 5 2 pH value measurement input 21 5 3 Measurement output Redox potential 23 5 4 Temperature measurement input 23 6 Explanation of digital signal inputs 24 6 1 St...

Page 3: ...behalf of the operating company The operating company must also ensure that the operating manual has been under stood 1 4 Electrical device safety instructions Basic safety precautions should always b...

Page 4: ...nd obtaining spare parts TOPAX may be converted or changed only by qualified technical person nel If the configuration of the TOPAX is wrongly made by assembly or ser vice personnel errors and dangers...

Page 5: ...als Total chlorine measuring input Encapsulated electrode Measuring range adjustable from 0 1 00 mg l 0 2 00 mg l or 0 10 mg l Disturbance variable input option ally available 0 20 mA or 4 20 mA Distu...

Page 6: ...mm 8 7 mm Relay output alarm M16 X 1 5 NYM O 3x 1 5 mm 9 1 mm connection to PC computer cable Cat 5 M12 X 1 5 Type 2X2XAWG24 1 5 7 mm Connection of current outputs remote communication cable M12 X 1 5...

Page 7: ...ts are removed at the same time the front housing will no longer be attached to the bottom section ATTENTION The equipment must only be opened when it is dis connected from the power supply 4 2 Dimens...

Page 8: ...he software configuration automatically assigns these outputs to the respective terminals in a sequential order depending on the configura tion of the TOPAX 1 Disinfection controller 2 Controller pH v...

Page 9: ...ate the RS 485 resistances on the last TOPAX in the network 4 4 6 TopView software For remote viewing on a PC the manufacturer offers the full version of the TopView display program and a freeware ver...

Page 10: ...must be clean and dry The permissible bending radius of the cable must be respected The quality of the holding wires must correspond to the defaults from the data sheet of the sensor IMPORTANT If pos...

Page 11: ...surement output 0 4 20 mA Redox 6 7 Measurement output 0 4 20 mA Temperature or programmed as controller output 8 9 Measurement output 0 4 20 mA combined chlorine or programmed as controller output 10...

Page 12: ...r polarity of clips 59 and 61 at wish 60 Driver 61 4 7 3 Input module 3x Terminal Function Cable colour 71 Reference electrode with integrated cable Disinfection potentiostatic measuring cell Referenc...

Page 13: ...71 72 73 7 pH Single Rod Measuring Cell PE110 pH 52 53 8 Redox Single Rod Measuring Cell ME110 ORP 54 55 9 Reference Electrode for Potentiostat SS Electrode for Potentiostat 1 4571 Gold Electrode for...

Page 14: ...rrent output Current output 20mA analogue accessories Menu configuration 0 6 3 DANGER Open the housing of the TOPAX controller with disconnected power supply only Secure the power supply to prevent it...

Page 15: ...54 55 61 51B 52B 71 72 73 74 75 76 77 78 39 40 41 43 44 45 46 42 35 95 96 A B A B pH value dosing pump PC interface Temperature pH value Redox 90 264 V AC Input module 5 fold CPRT ATE 5 fold Power sup...

Page 16: ...12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 36 37 38 PE N L 33 34 92 93 94 87 88 89 90 91 86 81 82 83 84 85 56 57 58 59 60 51A 52A 53 54 55 61 51B 52B 71 72 73 74 75 76 77 78 39 40...

Page 17: ...1 First set up and programming guidelines After correct installation switch on the power supply The TOPAX is programmed by the manufacturer based on customers specs before shipment and is supplied alo...

Page 18: ...highlighted in grey To go back to the previous menu press the key back or 4 11 10 Menu 0 5 Completing the configuration The TOPAX moves immediately on to the configuration at the latest after menu 0 4...

Page 19: ...hemical and physical correlations which are necessary to understand the behaviour of the measurement inputs The measurement inputs are processed for Disinfection pH value Redox potential Temperature A...

Page 20: ...d using a two point calibration see section 12 1 5 Menu 1 2 Calibration on page 30 The physical measurement A measured on the measuring cell is shown on the display during calibration Reference value...

Page 21: ...4 20 mA Whenever your TOPAX fea tures a lower value than 3 5 mA an alert message is displayed total chlorine sensor failure the alarm relay is switched 5 2 pH value measurement input 5 2 1 Technical d...

Page 22: ...ble and the plug connectors If the zero point and transconductance values of the single rod measuring cell exceed the tolerances the system notifies the operator with a warning mes sage The measuring...

Page 23: ...ixed buffer solution value The deviation should not exceed 10 approximately The plausibility of the transconductance measurement is monitored throughout the process After a reaction time approx 1 minu...

Page 24: ...tal inputs are activated the level switches must be connected to the terminals respectively If no level switch is at tached the inputs are to be deactivated 7 Explanation of measuring values outputs 7...

Page 25: ...ed current 0 4 20 mA or control outputs with pulse frequency The latter can be controlled as electronic optocoupler or relay outputs 8 Controller explanation 8 1 Definitions Term Definition actual val...

Page 26: ...nd Ph close to the setpoints within tight limits e g for bathing the control ler must be adjusted to the controlled system This is achieved via the control parameters Xp for the proportional area Tn f...

Page 27: ...f 20 of the control range 8 8 Manual mode Controllers can be manually adjusted If a controller is manually operated this will be indicated by a large M behind the Y in the status displays and the Y di...

Page 28: ...nually adjusted to the actuator independently of the settings in the service menu recorder It is possible to configure the 0 20 mA controller output and a 4 20 mA recorder output It must be noticed th...

Page 29: ...ecorder night mode service 2 mg l pH C 26 3 7 04 0 39 Fig 20 Menu 2 Extension of the main menu 12 1 3 Overview of the sub menus You can access all other sub menus through the main menu menu 1 and the...

Page 30: ...electrode Menu 1 2 1 3 Encapsulated electrode Menu 1 2 1 pH value pH single rod measuring cell without specifications about slope rate Menu 1 2 2 pH single rod measuring cell with specifications abou...

Page 31: ...1 4 2 Switching status of all outputs 1 4 3 Physical values and calibrated resistivity values of all inputs 1 4 4 used software version serial number hardware identification data input identification...

Page 32: ...Xp value 2 1 2 3 2 Parameter Tn ON or OFF time 2 1 2 3 3 Parameter Tv ON or OFF time 2 1 2 4 Basic load ON or OFF time 2 1 2 5 Manual mode value ON OFF Select one of the two control units The device g...

Page 33: ...digit of the limit value is highlighted in grey and can be ad justed Use the arrow keys to set up the value switch over between the individual positions alter numerical values Confirm the entry by pr...

Page 34: ...s To select the menus press the arrow keys and Confirm the selection with OK 12 1 14 Menu 0 4 0 Configuration The configuration of TOPAX can be changed saved and loaded Existing configuration files ar...

Page 35: ...rd Main menu menu 2 service password and service password In these menus you can block the various levels by using a password a 4 digit numerical code All information menus remain available The passwo...

Page 36: ...a system name on the display Switching on off additional information on the standard display Setting the brightness of the display 12 1 29 Menu 5 18 Language Main menu menu 2 service language User lan...

Page 37: ...OFF 14 Memory card The memory card transfers and stores language data and logfiles The data which is saved on the card can be transferred to a PC by means of a reading device To remove the memory card...

Page 38: ...xceeded Activated configurable Min alarm Measurement below set level Activated configurable Y alarm Safety cutout see item 9 2 Activated configurable 15 3 Remedy Display Reason Remedy System start Sys...

Page 39: ...t Disinfection Types of output Terminal connection clips Servomotor with potentiometer Motor Potentiometer with position feedback Servo motor without potentiometer Pulse frequency Optocoupler Pulse fr...

Page 40: ...27 28 OK closed OK opened Not active 17 Device revision This operating manual applies to the following devices Device and model Revision status Software Version TOPAX 1 2013 1 25 onwards Language file...

Page 41: ...t person Manufacturer order no Date of delivery Device type Serial number Nominal capacity nominal pressure Description of fault Service conditions of the device Point of use system designation Access...

Page 42: ...ualquier modificaci n en la presente mercanc a sin nuestra previa autorizaci n esta declaraci n pierde su validez NL EU overeenstemmingsverklaring Ondergetekende Lutz Jesco GmbH Am Bostelberge 19 3090...

Page 43: ...ata 5 H Hardware status 35 Housing 7 I Inputs module 8 Installation 7 K Key layout 17 L Language 36 Level dosing pump 24 Level inputs 24 Logbook 28 M Manual mode 27 Measurement input Disinfection 20 m...

Page 44: ...com Internet www lutz jescoasia com sterreich Lutz Jesco GmbH Aredstra e 7 2 2544 Leobersdorf Austria Tel 43 2256 62180 Fax 43 2256 6218062 E Mail info lutz jesco at Internet www lutz jesco at Middle...

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