TITLE
INVENTORY NUMBER
DWG. NO.
SCALE NTS
SHEET 1 OF 1
JOB NUMBER
APPR. ENGINEER
APPR. PRODUCTION
APPR. ESTIMATING
DRAWN BY
FINISH
DATE
DATE
DATE
DATE
THIS DOCUMENT OR OTHER DOCUMENT
CONTAINS PROPRIETARY INFORMATION OF
JRI HOLDINGS INC. AND IS NOT TO BE
USED, REPRODUCED, OR DISCLOSED
WITHOUT EXPRESSED WRITTEN PERMISSION
OF JRI HOLDINGS INC.
R.
VOESTALPINE
MCCS-4000SS2F APPROVAL DRAWING
12200283
12200283-23896-M-001
12200283
TSG
12/01/17
FRONT VIEW
PLAN VIEW
LOAD END
18 in
LOAD
9 in
ENTRY
48 in
PRE-WASH
9 in
DRAIN
9 in
ENTRY
30 in
WASH
6 in
DRAIN
48 in
BLOW-OFF
18 in
UNLOAD
234 in
12 in
BELT WIDTH
42 in
PRE-WASH/WASH/
RUST INHIBIT TANK
42
3
4
in
LOAD
HEIGHT
8 in
TUNNEL
OPENING
66 in
PRE-WASH TANK
260 GAL. APPROX.
48 in
WASH TANK
195 GAL. APPROX.
PRE-WASH
ACCESS PANELS
(2) RESTRICTIVE FLOW VALVES FOR PRE-WASH
(1) TIED TO UPPER/SIDE SPRAY
(1) TIED TO BOTTOM/SIDE SPRAY
WATER HEADER
1-1/2 in NPT CONNECTION
CPVC w/STAINLESS STEEL
SOLENOID VALVES
SPECIFICATION
VOLTAGE
460V 3PH 60Hz w/CUSTOMER SUPPLIED MAIN DISCONNECT; FLA = 202A
OVERALL DIMENSIONS
234 in L x 74 in W x 104 in H
TANK CAPACITY
PRE-WASH - 260 GAL. APPROX, WASH - 195 GAL. APPROX., RUST INHIBIT - 130 GAL. APPROX.
TUNNEL OPENING
13-1/4 in WIDE x 8 in TALL
BELT TYPE
12 in WIDE-1 in x 1 in SS
INDEXING BELT
INDEX 6 in, ADJUSTABLE BELT SPEED, SET AT 4 fpm
FIXTURE
SS FIXTURE NEST, INSTALLED ON 6 in CENTERS w/QUICK RELEASE CHANGE OVER
WEIGHT CAPACITY
500 lbs WEIGHT CAPACITY EVENLY DISTRIBUTED
LOAD HEIGHT
42-3/4 in APPROX.
PRE-WASH PUMP MOTOR SIZE / OUTPUT
5 HP 230/460V 3PH / 70 GPM @ 30 PSI
WASH PUMP MOTOR SIZE / OUTPUT
3 HP 230/460V 3PH / 50 GPM @ 30 PSI
RUST INHIBIT PUMP MOTOR SIZE / OUTPUT
3 HP 230/460 3PH / 40 GPM @ 30 PSI
FILTRATION SYSTEM
FILTRATION SYSTEM, 8 x 15 SS w/SNUBBER GAUGES (PRE-WASH, WASH, & RUST INHIBIT)
OS-100SS2
OIL SKIMMER w/12 in SS WHEEL & FRAME (PRE-WASH)
CHIP BASKET
SS CHIP TRAY w/SS 1/16 in PERFORATED CHIP BASKET (PRE-WASH & WASH)
TANK HEAT TYPE
(1) 40 KW 460V 3PH @ 140° F - PRE-WASH, (1) 27 KW 460V 3PH @ 140° F - WASH, (1) 27 KW
460V 3PH @ 140° F - RUST INHIBIT
RESTRICTIVE FLOW VALVES
RESTRICTIVE FLOW VALVES - ONE TIED TO UPPER/SIDE SPRAY - ONE TIED TO BOTTOM/SIDE
SPRAY (PRE-WASH, WASH, & RUST INHIBIT)
PRE-WASH, WASH, & RUST INHIBIT SPRAY
CLIP ON BEX BRAND NOZZLE BASES w/SS NOZZLES, TOP, BOTTOM, & STATIONARY LOWER
SIDE SPRAY. SS NOZZLES ADJUSTABLE UPPER SIDE SPRAY
TANK WATER FILL
AUTO & MANUAL FILL, INCOMING WATER LINES & VALVES CPVC w/STAINLESS STEEL
SOLENOID VALVES, 1-1/2 in NPT CONNECTION
DRAIN
BLACK IRON DRAIN HEADER w/TANK DRAINS CONNECTED TO BRASS BALL VALVES, INCLUDES
PLUMBING TANK OVERFLOWS TO DRAIN HEADER, 1-1/4 in NPT CONNECTION
INSULATION
INSULATE TANK, BLOWER PLENUM, & BLOWER PRESSURE DUCT - SS SKINS
ACCESS
SIDE ENCLOSURE REMOVABLE ACCESS PANELS FOR EACH STAGE & TOP ACCESS
THROUGHOUT ENCLOSURE
BLOW-OFF
20 HP REGEN BLOWER - AIR KNIVES - (7) TOP, (7) BOTTOM, (3) STATIONARY LOWER SIDE
CONE NOZZLES, (4) ADJUSTABLE UPPER SIDE CONE NOZZLES
BLOW-OFF HEAT TYPE
30 KW AIR FIN TYPE @ 180° F
DRIVE MOTOR
DRIVE MOTOR - 1/2 HP AC 480V 3PH - OPERATING SPEED 1-4 fpm
SLIP CLUTCH
SLIP CLUTCH 1 in BORE 190 lb
ELECTRICAL ENCLOSURE
INDUSTRIAL CONTROLLED
MICROLOGIX
MICROLOGIX 1400 PLC w/6 in COLOR EATON HMI
PAINT
NO PAINT - 2B FINISH - MILD STEEL SURFACES TO BE PAINTED BLACK
FOR APPROVAL
APPROVED
APPROVED AS MARKED
APPROVED BY ____________________ DATE __________
27 KW HEATER
40 KW HEATER
234 in
APPROX.
E-STOP
36 in
RUST INHIBIT TANK
130 GAL. APPROX.
ENTRANCE
9 in
DRAIN
6 in
ENTRY
24 in
RUST
INHIBIT
E-STOP
74 in
APPROX.
5 HP VERTICAL PUMP
STAINLESS STEEL GUSHER
70 GPM @ 30 PSI
E-STOP
E-STOP
EXHAUST RING
FOR A 8 in DIA.
DUCT CONNECTION
WASH ACCESS
PANEL
RUST INHIBIT
ACCESS PANEL
BLOW-OFF
ACCESS PANELS
20 HP HIGH
PRESSSURE BLOWER
w/30 KW HEAT
104 in
APPROX.
FILTRATION SYSTEM
8 in x 15 in 6-BOLT
STAINLESS STEEL
BLACK IRON DRAIN HEADER
1-1/4 in NPT CONNECTION
OIL SKIMMER
w/12 in SS WHEEL
& FRAME
OIL CONTAINMENT
BOX
FILTRATION SYSTEM
8 in x 15 in 6-BOLT
STAINLESS STEEL
3 HP VERTICAL PUMP
STAINLESS STEEL GUSHER
50 GPM @ 30 PSI
27 KW HEATER
FILTRATION SYSTEM
8 in x 15 in 6-BOLT
STAINLESS STEEL
3 HP VERTICAL PUMP
STAINLESS STEEL GUSHER
40 GPM @ 30 PSI
(2) RESTRICTIVE FLOW VALVES FOR WASH
(1) TIED TO UPPER/SIDE SPRAY
(1) TIED TO BOTTOM/SIDE SPRAY
(2) RESTRICTIVE FLOW VALVES FOR RUST INHIBIT
(1) TIED TO UPPER/SIDE SPRAY
(1) TIED TO BOTTOM/SIDE SPRAY
CHIP
BASKET
CHIP
BASKET
A
DETAIL A
SCALED 4:1
15°
5
1
4
in
7
11
16
in
10
7
8
in
PARTS
ADJUSTABLE NOZZLES &
BLOW-OFF CONE NOZZLES
TO HAVE 6 in ADJUSTMENT
FIXTURE
6 in
6 in
E-STOP
ELECTRICAL
CONNECTION
ELECTRICAL
ENCLOSURE
ELECTRICAL
ENCLOSURE
1
3
2
5
4
7
6
9
8
Learning to Use
JENFAB Belt Washers
#12200283
BW–001 12/19/06
