JEI SteelBeat PRO PB10 Operator'S Manual Download Page 7

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PB10 (PBE)

This document is protected by copyrights.

Copying, using, or distributing without permission of JEI Group Ltd is prohibited.

2. SAFETY PRECAUTIONS

1. Before starting

, read this Operator’s Manual and complete proper occupational

safety and health training.

2. Use the

machine

only in applications specified in this Operator’s Manual.

3. The

machine

must

complete

and

all parts must be genuine and fully functional.

4. The

specifications of the air (power) source

must

conform

those

specified

the

rating

plate.

5. Supply

the

machine

with

air

motor

only

with

clean

and lubricated air. The air source

must be equipped with an air preparation unit that contains a filter, regulator, and

lubricator.

6. Never pull the hose (cord) because this may damage it and result in serious injury.

7. Untrained bystanders must not be present near the machine.

8. Before

starting,

ensure

the correct

condition

the

machine

air

(power)

source,

supply hose (cord), coupling (plug), control components, and milling tools.

9. Avoid unintentional starts. Do not lay the machine so that the motor will start and

never carry the machine with air motor by using the ON/OFF lever.

10. Keep the machine dry and never expose it to rain, snow, or frost.

11. Keep the work area well lit, clean, and free of obstacles.

12. Never use machine near flammable liquids or gases, or in explosive environments.

13. Secure the pipe to prevent it from falling or rolling.

14. Use only tools specified in this O

perator’s Manual.

15. Never use tools that are dull or damaged.

16. Install tools securely. Install each tool bit with two screws. Remove wrenches

from the work area before connecting the machine to the air (power) source.

17. Before every use, inspect the machine to ensure it is not damaged. Check whether

any part is cracked or improperly fitted. Make sure to maintain proper conditions

that may affect the operation of the machine.

18. Always

use

eye and hearing protection, protective footwear, and protective clothing

during work. Do not wear loose clothing.

19. Use

electric motor only when the rotation direction switch is set to ‘R’. Using left

rotation (rotation direction switch set to ‘L’) may damage the machine.

20. Do not touch chips or moving parts. Prevent anything from being caught in

moving parts.

Summary of Contents for SteelBeat PRO PB10

Page 1: ...Solutions Ltd Unit 21 Empire Business Park Enterprise Way Burnley BB12 6LT Tel 01706 229490 Fax 01706507347 www steelbeast co uk Email sales jeisolutions co uk OPERATOR S MANUAL P PB B1 10 0 P PB BE E PIPE BEVELLING MACHINE ...

Page 2: ...ng 13 3 7 Facing and bevelling at the same time 15 4 ACCESSORIES 17 4 1 Small expanding mandrel set 17 4 2 Extension set 18 4 3 Large expanding mandrel 19 4 4 Flange facing attachment 20 4 4 1 General information 20 4 4 2 Equipment included 20 4 4 3 Installing 21 4 4 4 Operating 23 4 4 5 Adjusting the slider clearance 24 4 5 Oval attachment 25 4 5 1 General information 25 4 5 2 Equipment included ...

Page 3: ...n extension set allows milling pipes with diameters from 192 mm to 349 mm 7 56 13 74 Attachments allow facing pipe flanges with diameters from 90 to 508 mm 3 54 20 00 and milling oval pipes from 126 mm to 296 mm 4 96 11 65 1 2 Technical data PRO 10 PB PRO 10 PBE Pressure 0 6 MPa 87 psi Voltage 1 110 120 V 50 60 Hz 1 220 240 V 50 60 Hz Connection CEJN 410 DN 10 4 R 1 2 BSPT fitting for quick coupli...

Page 4: ...it 2 Bevelling machine with electric motor without tool bits 1 unit 3 Metal box 1 unit 1 unit 4 Jaw blocks number 1 2 3 4 5 6 and adapter 3 sets 3 sets 5 Coolant container 1 unit 1 unit 6 Tool container 1 unit 1 unit 7 6 mm hex wrench 1 unit 1 unit 8 5 mm hex wrench with ball 1 unit 1 unit 9 4 mm hex wrench with ball 1 unit 1 unit 10 24 mm socket wrench with handle 1 unit 1 unit Operator s Manual ...

Page 5: ...ument is protected by copyrights Copying using or distributing without permission of JEI Group Ltd is prohibited 5 1 4 Dimensions 547 mm 21 5 648 mm 25 5 PRO 10 PBE PRO 10 PB 306 mm 12 780 mm 30 7 306 mm 12 724 mm 28 5 ...

Page 6: ...Fig 1 View of the PRO 10 PB and of the PRO 10 PBE electric motor Handle Clearance adjusting unit Expanding mandrel Spindle disk Air motor ON OFF lever Air connection Draw nut Tool bit holder Gear switch Rotation direction switch must be set to R ON switch ON switch lock Speed adjustment dial Torque adjusting dial Electric motor Feed indicator ...

Page 7: ...ts Do not lay the machine so that the motor will start and never carry the machine with air motor by using the ON OFF lever 10 Keep the machine dry and never expose it to rain snow or frost 11 Keep the work area well lit clean and free of obstacles 12 Never use machine near flammable liquids or gases or in explosive environments 13 Secure the pipe to prevent it from falling or rolling 14 Use only ...

Page 8: ...not in use for any extended period 23 Maintain the machine and install remove parts and tools only when the machine is unplugged from the air power source 24 Repair only in a service center appointed by the seller 25 If the machine falls from any height is wet or has any other damage that could affect the technical state of the machine stop the work and promptly send the machine to the service cen...

Page 9: ...r of the pipe to be machined Pipe inner diameter Jaw block number Adapter mm inch 84 100 3 31 3 94 99 115 3 90 4 53 1 115 131 4 53 5 16 2 130 146 5 12 5 75 3 146 162 5 75 6 38 4 161 177 6 34 6 97 5 176 192 6 93 7 56 6 192 208 7 56 8 19 2 207 223 8 15 8 78 3 223 239 8 78 9 41 4 238 254 9 37 10 00 5 253 269 9 96 10 59 6 Use the 5 mm hex wrench to fix the adapters 1 Fig 2 and jaw blocks 2 to the expa...

Page 10: ...ex wrench to loosen the set screw 1 Fig 3 and insert the mandrel into the machine 2 Make sure that tool bits installed are not in contact with the mandrel Next rotate the handles to the right 3 by at least 10 turns until the mandrel engages with the machine fully Then tighten the set screw 4 and check whether the handles can be rotated in both directions easily If the screw is too tight readjust i...

Page 11: ...socket 2 Then rotate the motor to the left 3 to tighten it To install electric motor insert and press the MT3 arbor into the motor 4 Slide the clamping ring 5 onto the motor and then insert the motor into the machine 6 by placing the arbor in the socket 2 Next use the 6 mm hex wrench to tighten the clamping ring 7 Finally set the rotation direction switch to the position R as shown in Fig 1 Fig 4 ...

Page 12: ... pipe Insert the machine into the pipe 1 Fig 5 so that the tool bits are placed at least 3 mm 0 12 from the pipe end Then use the 24 mm socket wrench to rotate the draw nut 2 to the right to expand the jaw blocks and clamp the machine into the pipe The jaw blocks must be installed beyond the end preparation location 3 Fig 5 Clamping the machine into the pipe 3 3 1 2 ...

Page 13: ... run the motor for 2 3 seconds which will prevent rusting and degrading of the rotor vanes 3 6 Operating After the machine is connected to a proper supply use the torque adjusting dial to set the maximum torque In electric motor use the gear switch to select gear I To start press the ON OFF lever air motor or press and hold the ON switch electric motor To lock the switch in the position ON press t...

Page 14: ...h a high enough feed 0 08 0 15 mm 0 003 0 006 per rotation to stay under the work hardened surface After the pipe end is machined fully stop rotating the handles and allow several more turns of the spindle to improve the finish of the surface Then use the ON OFF lever or the ON switch in the machine with electric motor to turn off the motor and wait until the rotation stops Next rotate the handles...

Page 15: ...s shown in Fig 7 Facing tool bit NOZ 000017 F0 30 Short tool bit NOZ 000019 B30 37 Long tool bit NOZ 000018 B30 44 Short tool bit Short or long tool bit Long tool bit Short or long tool bit Short tool bit Facing tool bit NOZ 000017 F0 30 Short tool bit NOZ 000020 B375 44 Long tool bit NOZ 000015 B375 54 Short tool bit Long tool bit Long tool bit Short or long tool bit Short tool bit Short or long ...

Page 16: ...bited 16 Fig 7 Positioning the facing tool bit and a short or long bevelling tool bit Facing and internal bevelling at 30 Facing tool bit NOZ 000017 F0 30 Long tool bit NOZ 000025 IB30 54 Short tool bit NOZ 000023 IB30 44 Short tool bit Long tool bit Long tool bit Short or long tool bit Short tool bit Short or long tool bit ...

Page 17: ...mandrel To do this loosen the nut and use the 5 mm hex wrench to loosen the set screw 1 Fig 3 to at least one turn Then rotate the handles to the left to remove the mandrel Use the following table to select jaw blocks of the small expanding mandrel set suitable to the inner diameter of the pipe to be machined Next use the 3 mm hex wrench to tighten them to the small expanding mandrel as shown in F...

Page 18: ...ing the existing tool holders To do this use the 5 mm hex wrench to unscrew the screws 3 Fig 2 and use them to install the tool holders of the extension set Use the following table to select jaw blocks of the extension set suitable to the inner diameter of the pipe to be machined Next use the 5 mm hex wrench to tighten them to the standard expanding mandrel as shown in Fig 2 Then use the 4 mm hex ...

Page 19: ...aw blocks suitable to the inner diameter of the pipe to be machined or jaws blocks of the extension set for flange facing Then use the 5 mm hex wrench to tighten them to the large expanding mandrel as shown in Fig 2 and insert the mandrel into the machine 2 3 4 5 Fig 3 Pipe inner diameter with large expanding mandrel and standard jaw blocks Jaw block number Adapter Pipe inner diameter with large e...

Page 20: ...mm 7 11 Diameter of rotating parts 569 4 mm 22 42 Feed per rotation 0 33 mm 0 013 with one tripper block engaged 0 66 mm 0 026 with two tripper blocks engaged 4 4 2 Equipment included Equipment of the flange facing attachment consists of the following elements Milling unit for flanges 1 unit Holder with two tripper blocks 1 unit Cutting insert 8 units Fixing screw for cutting insert 2 units Intern...

Page 21: ...screws with washers 1 Fig 8 and use them to install the holder with two tripper blocks 2 Then use the 4 mm hex wrench to tighten the set screws 3 at both sides of the holder Next use the 5 mm hex wrench and six screws to fix the milling unit to the spindle disk 4 Fig 8 Installing the flange facing attachment Depending on the diameter of the flange to be machined select either the internal Ø90 451 ...

Page 22: ...r with large expanding mandrel and jaw blocks of extension set Jaw block number Adapter mm inch mm inch 84 100 3 31 3 94 219 235 8 62 9 25 7 99 115 3 90 4 53 1 235 251 9 25 9 88 8 115 131 4 53 5 16 2 251 267 9 88 10 51 9 130 146 5 12 5 75 3 267 283 10 51 11 14 10 146 162 5 75 6 38 4 283 299 11 14 11 77 11 161 177 6 34 6 97 5 296 312 11 65 12 28 7 176 192 6 93 7 56 6 312 328 12 28 12 91 8 192 208 7...

Page 23: ...with the attachment Rotate the handles 4 to the right to set the machining depth to up to 0 5 mm 0 02 from the pipe end and start the motor Fig 10 Proper positioning of the flange facing attachment After facing of the flange end is finished turn off the motor and wait until the rotation stops Then rotate the handles to the left to retract the tool from the workpiece and clean the whole surface of ...

Page 24: ...er position by rotating the draw nut 3 with the 13 mm combination wrench Next move the slider to the most outward position and tighten the adjusting screw 4 to gently press the guide to the slider Moving the slider to the most inward position tighten the screws 2 lightly to 1 5 2 5 Nm 13 22 in lbs and the screws 4 placed at the current position of the slider Move the slider through the whole lengt...

Page 25: ...ng mandrel 4 5 2 Equipment included Equipment of the oval attachment consists of the following elements Milling unit for oval pipes including 0 tool holder without tool bits 1 unit Large expanding mandrel 1 unit Metal box 1 unit 1 2 ratchet wrench 1 unit 8 mm flat wrench 1 unit 6 mm hex wrench 1 unit 5 mm hex wrench 1 unit 4 mm hex wrench 1 unit 2 5 mm hex wrench 1 unit Tool container 1 unit 4 5 3...

Page 26: ...nch to unscrew the screws 3 Fig 2 and remove the existing tool holders Then use eight screws to fix the milling unit for oval pipes to the spindle disk Fig 12a Next use the 5 mm hex wrench to install the tool holder Fig 12b and insert a tool bit into the holder according to the rotation direction Use the 4 mm hex wrench to tighten the tool bit Fig 12 Installing the attachment for oval pipes Then u...

Page 27: ...0 43 11 06 5 280 296 11 02 11 65 6 Finally insert the mandrel into the machine 2 3 4 5 Fig 3 and clamp the machine into the pipe as shown in Fig 5 4 5 5 Operating After the machine with the attachment is clamped inside the pipe tighten the bumper screw to immobilize the tool bit holder 1 Fig 13 Use the 6 mm hex wrench to loosen the guide screws 2 Place the attachment so that the roller is in conta...

Page 28: ...ting the handles and allow several more turns of the spindle to improve the finish of the surface Then stop the machine separate the tool bits from the pipe end release the clamping and then remove the machine from the pipe 4 5 6 Adjusting the slider clearance Use the 8 mm flat wrench to loosen the lock nuts 1 Fig 14 and lightly tighten the screws 2 with the 2 5 mm hex wrench If after loosening th...

Page 29: ...iameters over 106 mm if works together with 0 facing tool bit NOZ 000018 B30 44 30 bevelling tool bit for diameters under 296 mm if works together with 0 facing tool bit NOZ 000020 B375 44 37 5 bevelling tool bit for diameters over 92 mm if works together with 0 facing tool bit NOZ 000015 B375 54 37 5 bevelling tool bit for diameters under 256 mm if works together with 0 facing tool bit NOZ 000021...

Page 30: ...000025 IB30 54 30 internal bevelling tool bit for diameters over 130 mm if works together with 0 facing tool bit NOZ 000024 IB375 54 37 5 internal bevelling tool bit NOZ 000026 IB45 54 45 internal bevelling tool bit NOZ 000001 IC15 55 15 internal calibration tool bit for inner diameters up to 345 mm NOZ 000022 J15 50 R2 15 J bevelling tool bit for outer diameters up to 315 mm NOZ 000016 J20 50 R8 ...

Page 31: ...r distributing without permission of JEI Group Ltd is prohibited 31 4 7 Air preparation unit 4 8 Coolant Part number filter regulator lubricator ZST 000021 Part number OLJ 0505 09 00 00 0 0 5 kg 1 1 lbs OLJ 0505 10 00 00 0 1 kg 2 2 lbs OLJ 0505 11 00 00 0 5 kg 11 lbs ...

Page 32: ...k Enterprise Way Burnley Lancashire BB12 6LT declare with full responsibility that PB10 PIPE BEVELLING MACHINE is manufactured in accordance with the following standard EN ISO 12100 and satisfies safety regulations of the guideline 2006 42 EC Person authorized to compile the technical file David McFadden Unit 21 Empire Business Park Burnley BB12 6LT Bunrley 17 October 2018 ________________________...

Page 33: ...12 6LT declare with full responsibility that PB10 PBE PIPE BEVELLING MACHINE is manufactured in accordance with the following standards EN 60745 1 EN 55014 EN ISO 12100 and satisfies safety regulations of the guidelines 2014 30 EC 2014 35 EC 2006 42 EC Person authorized to compile the technical file David McFadden Unit 21 Empire Business Park Burnley BB12 6LT Burnley 17 October 2018 ______________...

Page 34: ...opyrights Copying using or distributing without permission of JEI Group Ltd is prohibited 34 6 QUALITY CERTIFICATE Machine control card PRO 10 PB PBE PIPE BEVELLING MACHINE Serial number Quality control Adjustments inspections Quality control ...

Page 35: ...to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale This warranty does not cover tool bits as well as damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Date of production Serial number Date of sale Signature of seller 1 09 17 October 2018 WE RESERVE THE RIGHT ...

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