JEI MAGBEAST HM40 Operation & Safety Manual Download Page 1

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JEI Solutions Ltd

UNIT 30 NEWHALLHEY BUSINESS PARK, NEWHALLHEY RD, RAWTENSTALL, ROSSENDALE,

LANCASHIRE BB4 6HR

Tel. +44 1706 229490, fax. +44 1706 830496

www.jeiuk.com

e-mail:

[email protected]

SAFETY INSTRUCTIONS

AND OPERATORS MANUAL

FOR

DRILLING MACHINE

Summary of Contents for MAGBEAST HM40

Page 1: ...S PARK NEWHALLHEY RD RAWTENSTALL ROSSENDALE LANCASHIRE BB4 6HR Tel 44 1706 229490 fax 44 1706 830496 www jeiuk com e mail sales jeisolutions co uk SAFETY INSTRUCTIONS AND OPERATORS MANUAL FOR DRILLING MACHINE M MA AG GB BE EA AS ST T H HM M4 40 0 ...

Page 2: ...NERAL SAFETY ADVICE 4 3 STANDARD EQUIPMENT 6 4 START UP AND OPERATION 7 5 TECHNICAL DATA 18 6 MAINTENANCE AND SERVICE 21 7 ELECTRICAL DIAGRAM 23 8 CE DECLARATION OF CONFORMITY 24 9 MACHINE TEST CERTIFICATE 25 10 WARRANTY CARD 26 BEFORE YOU START WORK WITH THE MACHINE PLEASE READ THESE INSTRUCTIONS CAREFULLY AND USE ALL RECOMMENDATIONS ...

Page 3: ...optimal tooling Milling cutters are designed and manufactured specifically for use with these machines and offer a whole range of advantages such as 3 inch diameter holes through more than 2 inch steel in one pass and with precision not otherwise attainable without heavy stationary equipment The MAGBEAST HM40 machine is capable of milling 40 mm holes through 2 inch plate what is totally unique for...

Page 4: ...8 Bystanders are present in the immediate vicinity of machine Warning Read and save all instruction for future reference Important rules of safe use of drilling machine 1 Before attempting to work with the machine check condition of electrics including power cord and plug 2 The drilling machine should be connected to an installation equipped with protection circuit neutral or ground and protected ...

Page 5: ...wed tight 12 It is not permitted to use blunt of damaged tools 13 Do not use milling cutter without pilots and arbors without ejection spring Do not touch or replace the tool with power source on while electromagnetic base is being used 14 Use tools recommended in Operator s Manual only 15 After use always clean drilling machine from metal chips and coolant 16 Always unplug machine from power supp...

Page 6: ...s with thickness lower than 10 mm 0 4 because adhesion force depends on material thickness and is significantly lower for thin plates The whole surface of machine base must stick to working material Before every positioning wipe working surface with coarse grained sandpaper Please keep all recommendations 3 STANDARD EQUIPMENT MAGBEAST HM40 comes in a standard equipment set which consists of metal ...

Page 7: ... to the socket in such a way that fixing flats on the cutter shank are positioned opposite to the fixing screws 3 Both fastening screws 3 should be used to fasten the cutter Pilot 5 is located inside the cutter It makes it easier to position milling cutter over centre of a planned hole During drilling as the cutter goes deep into steel the pilot moves back into the arbor body and tightens discharg...

Page 8: ...e the drive and the slide 1 up using the lever 3 b Raise the guard c Clean the spindle 2 using a cotton cloth d Before mounting clean off the lubricant from the new arbor 4 e Place the arbor on the spindle so that the flat sides of the spindle are found facing the screws 5 f Tighten the screws securely 5 1 2 3 4 5 Uninstalling the arbor a Raise the drive and the slide 1 up using the lever 3 b Rais...

Page 9: ... in order to attain access to the arbor 4 screws 3 3 Insert the appropriate type of pilot 5 into the milling cutter 6 4 Position the milling cutter 6 with the cutter facing up so that the flat sides of the milling cutter are found facing the screws 3 5 Put the milling cutter 6 into the arbor socket 4 6 Tighten the screws securely 3 1 2 3 4 5 6 Uninstalling the milling cutter 1 Raise the drive and ...

Page 10: ...ndles should be screwed into pinion Control panel Control elements include 2 position main switch Magnet START STOP switch a In order to start the machine press the main switch on I button Now you can start the motor by pressing green button I b Stopping the motor is executed with red button O then the motor is switched OFF but the electromagnetic base is still ON c To move machine into next drill...

Page 11: ...al chain as described in paragraph 4 Important rules of safe use of drilling machine 4 4 Cutting Cutting lubricant is highly recommended when cutting with twist drill and annular cutters It s allowed to use of emulsions formed from a mixture of water and drilling oil Do not use clean water for cooling and cutting lubricant The cooling system is an integral part of the machine and should always be ...

Page 12: ...to the toolbox 4 5 Types of a ground material As shown on the graphs Drawing 6 magnetic clamping force of the electromagnetic base to the ferromagnetic ground depends on its magnetic properties Steel with increased carbon content and some other alloying ingredients has lower magnetic permeability what causes a decrease in the clamping force Also a thickness of a work piece on which the drill is pl...

Page 13: ...s a problem to enable drive after turn on of the electromagnetic base so drive works only after START button is pressed and after release the drive is off it means that system works properly The system didn t allow to for further work due to insufficient clamping force drills 4 7 How to use the special functions There are many causes which can reduce magnet holding force These can be insufficient ...

Page 14: ...4 8 Working in difficult areas While working in difficult access areas as well as left handed operator there s a possibility to change location of the pinion with spoke handles to the other side of drilling machine Drawing 6 Clamping force depending on the thickness of the substrate and the value gap ...

Page 15: ...JEI SOLUTIONS LTD MAGBEAST HM40 5 2 20130122 Operators manual for Drilling Machine Magbeast HM40 15 Drawing 7 Dependence of rotational speed on drilling diameter ...

Page 16: ...d making sure that the system has been appropriately fixed and the cooling conduit 3 is placed correctly on the valve ending 4 the bottle cap should be loosened by 1 3 of a turn in order to avoid vacuum turn on the valve 9 so that liquid travels to the hose after which the machine can be started see point 4 2 After ending work one must remember to tighten the bottle cap and turn off the valve 9 to...

Page 17: ...ainst loosening Clearance cancellation should be carried out as follows 1 loosen screws 4 after undoing the nuts 5 2 slide the slider up and down several times 3 slide the slider to its lowerest position 4 tighten the screws located at the height of the slider 5 slide the slider up 6 tighten the remaining screws 7 slide the slider up and down and if necessary tighten or loosen screws at the height...

Page 18: ... holder 3 4 Weldon 19 05 mm Max milling cutter diameter 40 mm Max drilling diameter 16 mm Max milling depth 2 51 mm Minimum workpiece thickness 6 mm Insulation Class I Standard adhesive force of electromagnet 9 800 N Slide stroke 124 mm Machine speeds under load 440 rpm Electromagnetic base 84x168x41 5 mm Length of the power cord 3 0 m Total weight 12 7 kg Noise level above 85 dB Surrounding tempe...

Page 19: ...ship between machine speed and cutter diameter The cutter diameter Rotary speed rpm inch mm 0 47 1 38 12 40 440 Relationship between machine speed and twist drill diameter The twist drill diameter Rotary speed rpm inch mm 0 20 0 63 5 16 440 Detailed PARTS LIST of Drilling Machine MAGBEAST HM40 is available at www jeiuk com or e mail service jeisolutions co uk ...

Page 20: ...brush s terminal clamping tip 6 from under the pressure plate 4 4 Bend off the bush plate s pressure spring 5 and take out the brush 6 carefully 5 Examine a length of the brush if it is smaller than 5 mm it has to be replaced with a brand new original piece 6 Follow above steps in reverse order to re assemble the motor unit ATTENTION During the process of mounting terminal clamping tip 6 of the br...

Page 21: ...f carbon brushes If their length is less than 5 mm they should be replaced for original new ones After replacement new brushes should be run in without load for about 20 min Other repair work should be done only by authorized service points appointed by distributor Replacement of brushes is possible without removal motor unit from the unit see 5 2 Lubricate regularly brass slide guide inserts with...

Page 22: ...ast HM40 22 Caution In the case that the machine falls on a hard surface from a height is wet or is subjected to other unfortunate events that could affect its technical state work should be terminated immediately and the machine should be sent to service for inspection as soon as possible ...

Page 23: ...JEI SOLUTIONS LTD MAGBEAST HM40 5 2 20130122 Operators manual for Drilling Machine Magbeast HM40 23 7 ELECTRICAL DIAGRAM ...

Page 24: ... Park Newhallhey Rd Rawtenstall Rossendale Lancashire BB4 6HR UK declare with full responsibility that product MAGBEAST HM40 DRILLING MACHINE which the declaration applies to is in accordance with the following standard s placed below EN 50144 1 EN 55014 and satisfies safety regulations of guidelines 2004 108 EC 2006 95 EC 2006 42 EC Rawtenstall 2011 01 26 ___________________________ Managing Dire...

Page 25: ...rial No _______________________ Date of test _______________________ Electric test results Test Result Test with sinusoidal voltage of 1000 V and frequency 50 Hz Resistance of the protective circuit Ω The above mentioned product meets the requirements of safe usage as prescribed in standard IEC 745 Name of tester ____________________ Quality Control ____________________ ...

Page 26: ...the Drilling Machine to be free of defects in material and workmanship under normal use for a period of 12 months from date of sold This warranty does not cover cutters damage or wear arises from misuse accident tempering or any other causes not related to defects in workmanship or material Date of Production Serial No Quality Control Date of Purchase Signature of Seller ...

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