(12) Install clutch shaft thrust washer (Fig. 75).
(13) Install clutch shaft snap-ring (Fig. 76).
(14) Inspect mode fork assembly (Fig. 77). Replace
pads and bushing if necessary. Replace fork tube if
bushings inside tube are worn or damaged. Also
check springs and slider bracket (Fig. 77). Replace
worn, damaged components.
(15) Install mode sleeve in mode fork (Fig. 78).
Then install assembled sleeve and fork on mainshaft.
Be sure mode sleeve splines are engaged in differen-
tial splines.
(16) Install mode fork and mainshaft assembly in
case (Fig. 79). Rotate mainshaft slightly to engage
shaft with low range gears.
Fig. 75 Installing Clutch Shaft Thrust Washer
CLUTCH
SHAFT
THRUST
RING
Fig. 76 Installing Clutch Shaft Snap-Ring
SNAP
RING
INTERMEDIATE
CLUTCH SHAFT
Fig. 77 Mode Fork Assembly Inspection
SLIDER
MODE FORK
BUSHING/SPRING
TUBE
PADS
Fig. 78 Installing Mode Fork And Sleeve
MAINSHAFT
SLEEVE
MODE
FORK
ASSEMBLY
ZG
TRANSMISSION AND TRANSFER CASE
21 - 145
DISASSEMBLY AND ASSEMBLY (Continued)
Summary of Contents for 1997 Grand Cherokee
Page 6: ...FASTENER IDENTIFICATION 4 INTRODUCTION ZG GENERAL INFORMATION Continued ...
Page 9: ...METRIC CONVERSION ZG INTRODUCTION 7 GENERAL INFORMATION Continued ...
Page 12: ......
Page 58: ......
Page 180: ......
Page 228: ......
Page 274: ......
Page 282: ...COOLING SYSTEM DIAGNOSIS DIESEL ENGINE 7 8 COOLING SYSTEM ZG DIAGNOSIS AND TESTING Continued ...
Page 283: ...ZG COOLING SYSTEM 7 9 DIAGNOSIS AND TESTING Continued ...
Page 284: ...7 10 COOLING SYSTEM ZG DIAGNOSIS AND TESTING Continued ...
Page 285: ...ZG COOLING SYSTEM 7 11 DIAGNOSIS AND TESTING Continued ...
Page 286: ...7 12 COOLING SYSTEM ZG DIAGNOSIS AND TESTING Continued ...
Page 290: ...SERPENTINE DRIVE BELT DIAGNOSIS 7 16 COOLING SYSTEM ZG DIAGNOSIS AND TESTING Continued ...
Page 318: ......
Page 330: ......
Page 340: ......
Page 402: ......
Page 423: ...VIC Initial Set Up ZG INSTRUMENT PANEL SYSTEMS 8E 21 SERVICE PROCEDURES Continued ...
Page 424: ...VIC Reset 8E 22 INSTRUMENT PANEL SYSTEMS ZG SERVICE PROCEDURES Continued ...
Page 436: ......
Page 454: ......
Page 468: ......
Page 470: ......
Page 510: ......
Page 520: ......
Page 532: ......
Page 560: ......
Page 572: ......
Page 580: ......
Page 596: ......
Page 610: ......
Page 622: ......
Page 680: ......
Page 700: ......
Page 712: ......
Page 752: ......
Page 772: ......
Page 780: ......
Page 842: ......
Page 852: ......
Page 868: ......
Page 872: ......
Page 890: ......
Page 908: ......
Page 974: ......
Page 1056: ......
Page 1090: ......
Page 1104: ......
Page 1106: ......
Page 1118: ......
Page 1136: ......
Page 1176: ......
Page 1196: ......
Page 1208: ......
Page 1248: ......
Page 1268: ......
Page 1270: ......
Page 1271: ......
Page 1272: ......
Page 1273: ......
Page 1274: ......
Page 1276: ......
Page 1338: ......
Page 1348: ......
Page 1364: ......
Page 1368: ......
Page 1386: ......
Page 1404: ......
Page 1470: ......
Page 1492: ......
Page 1542: ......
Page 1552: ......
Page 1584: ......
Page 1598: ......
Page 1655: ...Fig 3 Oil Lubrication System ZG 5 2L ENGINE 9 57 DESCRIPTION AND OPERATION Continued ...
Page 1684: ...TORQUE 9 86 5 2L ENGINE ZG SPECIFICATIONS Continued ...
Page 1689: ...Fig 3 Oil Lubrication System ZG 5 9L ENGINE 9 91 DESCRIPTION AND OPERATION Continued ...
Page 1723: ...DIAGNOSIS AND TESTING SERVICE DIAGNOSIS DIESEL PERFORMANCE ZG ENGINE 9 3 ...
Page 1724: ...9 4 ENGINE ZG DIAGNOSIS AND TESTING Continued ...
Page 1725: ...ZG ENGINE 9 5 DIAGNOSIS AND TESTING Continued ...
Page 1726: ...9 6 ENGINE ZG DIAGNOSIS AND TESTING Continued ...
Page 1727: ...ZG ENGINE 9 7 DIAGNOSIS AND TESTING Continued ...
Page 1728: ...9 8 ENGINE ZG DIAGNOSIS AND TESTING Continued ...
Page 1729: ...SERVICE DIAGNOSIS DIESEL MECHANICAL ZG ENGINE 9 9 DIAGNOSIS AND TESTING Continued ...
Page 1730: ...9 10 ENGINE ZG DIAGNOSIS AND TESTING Continued ...
Page 1731: ...ZG ENGINE 9 11 DIAGNOSIS AND TESTING Continued ...
Page 1762: ...SPECIFICATIONS ENGINE SPECIFICATIONS 9 42 ENGINE ZG ...
Page 1763: ...ZG ENGINE 9 43 SPECIFICATIONS Continued ...
Page 1862: ......
Page 1930: ......
Page 1934: ......
Page 2114: ......
Page 2122: ...DIAGNOSIS AND TESTING NV231 DIAGNOSIS 21 8 TRANSMISSION AND TRANSFER CASE ZG ...