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Jaypro Retractable Practice Cages - Installation and Operating Instructions

www.jaypro.com  / (800) 243-0533 / 976 Hartford Tpke, Waterford, CT 06385 USA

SUBJECT TO CHANGES IN DESIGN AND MANUFACTURING

 COPYRIGHT 2017 JAYPRO SPORTS, LLC. ALL RIGHTS RESERVED

BBC-700 REV B, RELEASED 12-29-2017

Sheet 4 of 26

1.

Key Switch Operation

OPERATING INSTRUCTIONS:

a.

Inserting the key and turning in the direction of desired travel actuates the key switch.

REGULAR EQUIPMENT MAINTENANCE:

1.     Key Switch

a.

Key switch is dual direction momentary actuated. No maintenance or upkeep should 
ever be required. For additional or replacement keys call Jaypro (you must have the key
number).

2.     Wire Rope

a.

Wire rope should be lubricated regularly to ensure long reliable life. Obtain a suitable 
wire rope lubricant from local supply or hardware store. Do not use heavy grease or 
engine oil for lubricant. A recommended penetrating lubricant is MIL-G-18458 wire rope 
grease. Lubrication is best applied at the point of the wire rope bending over the pulley 
sheave, where the strands will be temporarily and partially separated allowing the 
lubricant to penetrate fully.

b.

Inspect rope for excessive damage or broken  threads . See image below - if wire rope 
looks like any of these pictures, it s time to replace it:

Replacement hoist cables (wire ropes) can be obtained directly from Jaypro, or from a 
qualified wire rope manufacturer or supplier. Cables are 1/8  x 7/19 Galvanized Cable 
with both ends terminated with a flemished eye splices and galvanized thimbles.

c.

Figure 2:  Worn and Damaged Wire Ropes - Replacements Required

Summary of Contents for BBC-700B

Page 1: ...endicular 8 to 12 Span Installation Kit for 70 L Cage Peaked or Rigid Frame Building Installation Kit for 70 L Cage Jaypro Retractable Practice Cages INSTALLATION AND OPERATING INSTRUCTIONS 70 L x 12...

Page 2: ...f an area around the cage Do not continue using until a qualified service technician has inspected the equipment and certified the system as safe to resume operating Nets must be rolled tightly and st...

Page 3: ...e ultimate responsibility of the person operating the cage system to ensure that the unit does not become severely out of level If for any reason the cage frame should exceed a 6 difference in elevati...

Page 4: ...bricated regularly to ensure long reliable life Obtain a suitable wire rope lubricant from local supply or hardware store Do not use heavy grease or engine oil for lubricant A recommended penetrating...

Page 5: ...of wear on the visible internal components a qualified service technician should be called in for further study b Inspect all attachment hardware for both the winch and the cable Retighten or replace...

Page 6: ...ructure Only trained personnel familiar with the use of common power tools should attempt to install the batting cage and support structure UNPACKAGE AND VERIFICATION 1 Verify that all your parts are...

Page 7: ...DRIVE PIPE CARRIER ASSEMBLY 1 2 13 STRUT NUT 1 5 8 SQUARE STRUT WASHER W 9 16 HOLE 1 2 13 HEX JAM NUT 1 2 13 NYLON LOCK NUT 1 2 13 x 1 3 4 COUPLING NUT 1 2 13 FLANGE NUT 1 2 13 x 4 HEX HEAD CAP SCREW...

Page 8: ...SEMBLY BBC UP5KIT SPANNING PARALLEL UP TO 5 FT Purchased Separately BBC UBKIT DIRECT ATTACHED Purchased Separately 9 36 BBC PARKITA SPANNING PARALLEL 5 FT TO 8 FT Purchased Separately 9 36 SR5239 120...

Page 9: ...rom the motor reference point 2 Loosely assemble the motor assembly and hoist it into position 3 Attach the motor assembly to the motor strut and establish the drive pipe centerline Above Finished Flo...

Page 10: ...rd CT 06385 USA SUBJECT TO CHANGES IN DESIGN AND MANUFACTURING COPYRIGHT 2017 JAYPRO SPORTS LLC ALL RIGHTS RESERVED BBC 700 REV B RELEASED 12 29 2017 Sheet 10 of 26 MOTOR REFERENCE POINT Figure 6 Rend...

Page 11: ...of the cage 2 Attach this piece of strut to the beam with usistrut beam clamps 3 Attach a loosely assembled DPC A to the strut 4 Establish the required Drive Pipe Centerline AFF for the carrier 5 Sec...

Page 12: ...TO CHANGES IN DESIGN AND MANUFACTURING COPYRIGHT 2017 JAYPRO SPORTS LLC ALL RIGHTS RESERVED BBC 700 REV B RELEASED 12 29 2017 Sheet 12 of 26 MOTOR REFERENCE POINT 70 CAGE LENGTH B B Figure 9 Renderin...

Page 13: ...ce is an issue 2 Continue to insert the drive pipe segment through the DPC A and continue the edge of the pipe to end 27 3 4 beyond the center of the DPC A 3 Temporarily secure the drive pipe section...

Page 14: ...ERENCE POINT 70 CAGE LENGTH Figure 12 Rendering of First Drive Pipe Segment Installation Figure 13 First Drive Pipe Segment and Cable Guide Installation INSTALL A PAIR OF CABLE GUIDES ONTO THE DRIVE P...

Page 15: ...EMBLY 1 You will continue to work away from the motor reference point 2 The strut for the second drive pipe carrier is installed with strut beam clamps at a location that is 11 from the first drive pi...

Page 16: ...POINT 70 CAGE LENGTH Figure 15 Rendering of Second Drive Pipe Segment and Cable Guide Installation WALL TO CAGE EDGE Figure 16 Rendering of Typical Drive Pipe Splice Assembly CABLE GUIDE PAIR FIRST D...

Page 17: ...ECURE THE DRIVE PIPE TO THE WINCH VERIFY THAT THE FULLY ASSEMBLED DRIVE PIPE FULLY ASSEMBLED TURNS FREELY ALONG IT S LENGTH TRIM ANY EXCESS THREAD ROD THAT MAY EXIST Allow for a minimum of 8 exposure...

Page 18: ...e cable through the hole in one side of the cable guide pair Outside the 2 opening the cable should be secured to itself with the use of a cable clamp making a loop in the cable 6 The cable clamp shou...

Page 19: ...ts loosely until square is established then screw together the segments A B C D E F BBC EL QTY 4 BBC T QTY 18 20 INTERMEDIATE PIPE QTY 2 144 OR 168 CROSSPIPE QTY 9 288 END SIDE PIPE QTY 4 264 MIDDLE S...

Page 20: ...IPS ARE STAGGERED DEAD END OF CABLE INCORRECT U BOLTS OF ALL CLIPS ON LIVE END OF CABLE NEVER SADDLE A DEAD HORSE 3 8 16 X 5 EYEBOLT HB5048 1 8 WIRE ROPE CABLE THIMBLE HM6169 3 8 16 HEX NUT SUPPLIED W...

Page 21: ...ps HM403 2 Verify a consistant length of stabilizer cables ATTACH THE STABILIZING CABLES TO THE HOIST CABLE 1 Clamp the two cables together using a single cable clamp at approximately 24 up the main h...

Page 22: ...d damage the motor and will void the warranty All wires wiring conduit and device boxes shall be supplied by the electrical contractor Do not gang the neutral wires The electrical contractor shall wir...

Page 23: ...hook and loop velcro tape is provided in a roll 2 Cut the tape into 9 strips to secure the net to the frame Supplied roll of NW0048 3 4 X 25 YDS Velcro will yield 100 pieces at 9 long 3 The 9 tape se...

Page 24: ...USA SUBJECT TO CHANGES IN DESIGN AND MANUFACTURING COPYRIGHT 2017 JAYPRO SPORTS LLC ALL RIGHTS RESERVED BBC 700 REV B RELEASED 12 29 2017 Sheet 24 of 26 ROLL THE NET ONTO THE TOP OF THE FRAME HOIST TH...

Page 25: ...nded that the upper limit be set with a margin of safety The highest cable clamp on the hoist cable should come to rest between 8 to 12 below the drive pipe LOWER THE FRAME AND ESTABLISH AN ADJUSTED L...

Page 26: ...INSTALLATION RECORD INSTALLER PLEASE PROVIDE THE FOLLOWING INFORMATION AND FAX A COPY TO 860 440 0628 INSTALLER NAME PHONE DATE G C NAME PHONE FACILITY NAME ADDRESS CONTACT NAME PHONE IN WHICH THIS BA...

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