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A WILKINSON STAR LIMITED PRODUCT                                                                                                                                    12-16 ISSUE 1 

If ventilation is poor, wear an approved respirator. 

Read and understand the Material Safety Data Sheets (MSDS’s) and the manufacturer’s instructions for 
metals, consumable, coatings, cleaners, and de-greasers. 

Do not weld in locations near any de-greasing, cleaning, or spraying operations. Be aware that heat and 
rays of the arc can react with vapours to form highly toxic and irritating gases. 

Do  not  weld  on  coated  metals,  unless  the  coating  is  removed  from  the  weld  area,  the  area  is  well 
ventilated, and while wearing an air-supplied respirator. The coatings on many metals can give off toxic 
fumes if welded. 

Prevention against burns and radiation 

Arc  rays  from the  welding  process  produce  intense,  visible  and invisible  (ultraviolet and  infrared)  rays 
that can burn eyes and skin. 

Wear an approved welding helmet fitted with a proper shade of filter lens to protect your face and eyes 
when welding or watching. 

Wear approved safety glasses with side shields under your helmet. 

Never use broken or faulty welding helmets. 

Always ensure there are adequate protective screens or barriers to protect others from flash, glare and 
sparks from the welding area. Ensure that there are adequate warnings that welding or cutting is taking 
place. 

Wear suitable protective flame resistant clothing. 

The sparks and spatter from welding, hot work pieces, and hot equipment can cause fires and burns  

Welding on closed containers, such as tanks, drums, or pipes, can cause them to explode. 

Accidental contact of electrode to metal objects can cause arcs, explosion, overheating, or fire. 

Check and be sure the area is safe and clear of inflammable material before carrying out any welding. 

Protection against noise 

Some welding and cutting operations may produce noise. 

Wear safety ear protection to protect your hearing. 

Protection from moving parts 

When the machine is in operation keep away from moving parts such as motors and fans. Moving parts, 
such as the fan, may cut fingers and hands and snag garments. 

Protections and coverings may be removed for maintenance and controls only by qualified personnel, 
after first disconnecting the power supply cable. 

Replace the coverings and protections and close all doors when the intervention is finished, and before 
starting the equipment. 

Take care to avoid getting fingers trapped when loading and feeding wire during set up and operation. 

When feeding wire be careful to avoid pointing it at other people or toward your body. 

Summary of Contents for CUT80 (L205)

Page 1: ...Operator Manual www jasic co uk Plasma Cut Series Plasma Cut 60 JP 61 Plasma Cut 80 JP 81...

Page 2: ...Call your distributor in the unlikely event of a problem occurring Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct i...

Page 3: ...ary supply and welding should be regularly checked for damage and overheating Do not use worn damaged under sized or poorly jointed cables Ensure that you wear the correct protective clothing gloves h...

Page 4: ...from flash glare and sparks from the welding area Ensure that there are adequate warnings that welding or cutting is taking place Wear suitable protective flame resistant clothing The sparks and spat...

Page 5: ...electronic equipment as the magnetic fields may cause damage RF Declaration Equipment that complies with directive 2004 108 EC concerning electromagnetic compatibility EMC and the technical requiremen...

Page 6: ...m 50Hz 60Hz input AC voltage to 30K 50KHz AC high voltage The voltage is dropped and rectified to output the DC power supply for cutting This inverter technology provides a machine which is smaller an...

Page 7: ...ensure that the correct supply is available Details of the machine requirements can be found on the data plate of the machine or in the technical parameters shown in the manual The equipment should b...

Page 8: ...he direction to reduce the pressure 7 When the correct pressure is set push down the adjusting knob 8 Turn off the machine 9 Replace the panel and handle Any water which has been collected by the air...

Page 9: ...h to the position about 1mm above the workpiece and start cutting Controls 1 Digital Ammeter 2 Power indicator 3 Warning indicator 4 Pressure guage 5 Current adjustment knob 6 2T 4T selector 7 Air pur...

Page 10: ...when the working temperature of the IGBT is overly high When lit the machine stops working 3 2T indicator It illuminates when the machine is under 2T status 4 4T indicator It illuminates when the mac...

Page 11: ...ly If any wire becomes loose or is misplaced it maybe potential danger to user Only professional maintenance personnel should repair the machine Ensure the power is disconnected before working on the...

Page 12: ...F F PROTECTION CLASS IP 21S IP 21S EFFICIENCY 85 85 MACHINE DISPOSAL Please do not dispose of electrical waste with normal waste products In accordance with the European directive 2002 96 EC regardin...

Page 13: ...A WILKINSON STAR LIMITED PRODUCT 12 16 ISSUE 1 EXPOLDED PARTS LIST JP 61 EXPOLDED PARTS LIST JP 81...

Page 14: ...e 10048389 20 Column 10049874 21 Connector 10049923 22 Handle bar 10058227 23 Quick connector 10004638 24 Power switch 10021935 25 Plastic bolt M3x6 10048737 26 Front support 10058240 27 Front sticker...

Page 15: ...fully cut because the cutting torch is moved too fast or the cutting current is too low Keep the nozzle slightly touching the workpiece or keep a short distance between the nozzle and workpiece If the...

Page 16: ...A WILKINSON STAR LIMITED PRODUCT 12 16 ISSUE 1 JP 61 81 CUT 61 Order code JP 61 CUT 81 Order code JP 81 Wilkinson Star Limited...

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