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A WILKINSON STAR LIMITED PRODUCT                                                                                                                                    12-16 ISSUE 1 

SAFETY 

These  general  safety  norms  cover  both  arc  welding  machines  and  plasma  cutting  machines  unless 
otherwise noted. 

The equipment must only be used for the purpose it was designed for. Using it in any other way could 
result in damage or injury and in breach of the safety rules. 

Only suitably trained and competent persons should use the equipment. Operators should respect the 
safety of other persons. 

Prevention against electric shock 

The  equipment  should be  installed by a qualified  person  and in  accordance  with  current  standards  in 
operation. It is the users responsibility to ensure that the equipment is connected to a suitable power 
supply. Consult with your utility supplier if required  

If earth grounding of the work piece is required, ground it directly with a separate cable. 

Do not use the equipment with the covers removed. 

Do not touch live electrical parts or parts which are 

electrically charged. 

Turn off all equipment when not in use. 

Cables (both primary supply and welding) should be 

regularly  checked  for  damage  and  overheating.  Do  not  use  worn,  damaged,  under  sized,  or  poorly 
jointed cables. 

Ensure that you wear the correct protective clothing, gloves, head and eye protection. 

Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any 
physical contact with the work ground. 

Never  touch  the  electrode  if  you  are  in  contact  with  the  work  ground,  or  another  electrode  from  a 
different machine. 

Do not wrap cables over your body. 

Ensure  that  you  take  additional  safety  precautions  when  you  are  welding  in  electrically  hazardous 
conditions  such  as  damp  environments,  wearing  wet  clothing,  and  metal  structures.  Try  to  avoid 
welding in cramped or restricted positions. 

Ensure  that  the  equipment  is  well  maintained.  Repair  or  replace  damaged  or  defective  parts 
immediately. Carry out any regular maintenance in accordance with the manufacturers instructions. 

Safety against fumes and welding gases 

Locate the equipment in a well-ventilated position. 

Keep your head out of the fumes. Do not breathe the fumes. 

Ensure the welding zone is in a well-ventilated area. If this is not possible provision should be made for 
suitable fume extraction. 

Summary of Contents for CUT80 (L205)

Page 1: ...Operator Manual www jasic co uk Plasma Cut Series Plasma Cut 60 JP 61 Plasma Cut 80 JP 81...

Page 2: ...Call your distributor in the unlikely event of a problem occurring Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct i...

Page 3: ...ary supply and welding should be regularly checked for damage and overheating Do not use worn damaged under sized or poorly jointed cables Ensure that you wear the correct protective clothing gloves h...

Page 4: ...from flash glare and sparks from the welding area Ensure that there are adequate warnings that welding or cutting is taking place Wear suitable protective flame resistant clothing The sparks and spat...

Page 5: ...electronic equipment as the magnetic fields may cause damage RF Declaration Equipment that complies with directive 2004 108 EC concerning electromagnetic compatibility EMC and the technical requiremen...

Page 6: ...m 50Hz 60Hz input AC voltage to 30K 50KHz AC high voltage The voltage is dropped and rectified to output the DC power supply for cutting This inverter technology provides a machine which is smaller an...

Page 7: ...ensure that the correct supply is available Details of the machine requirements can be found on the data plate of the machine or in the technical parameters shown in the manual The equipment should b...

Page 8: ...he direction to reduce the pressure 7 When the correct pressure is set push down the adjusting knob 8 Turn off the machine 9 Replace the panel and handle Any water which has been collected by the air...

Page 9: ...h to the position about 1mm above the workpiece and start cutting Controls 1 Digital Ammeter 2 Power indicator 3 Warning indicator 4 Pressure guage 5 Current adjustment knob 6 2T 4T selector 7 Air pur...

Page 10: ...when the working temperature of the IGBT is overly high When lit the machine stops working 3 2T indicator It illuminates when the machine is under 2T status 4 4T indicator It illuminates when the mac...

Page 11: ...ly If any wire becomes loose or is misplaced it maybe potential danger to user Only professional maintenance personnel should repair the machine Ensure the power is disconnected before working on the...

Page 12: ...F F PROTECTION CLASS IP 21S IP 21S EFFICIENCY 85 85 MACHINE DISPOSAL Please do not dispose of electrical waste with normal waste products In accordance with the European directive 2002 96 EC regardin...

Page 13: ...A WILKINSON STAR LIMITED PRODUCT 12 16 ISSUE 1 EXPOLDED PARTS LIST JP 61 EXPOLDED PARTS LIST JP 81...

Page 14: ...e 10048389 20 Column 10049874 21 Connector 10049923 22 Handle bar 10058227 23 Quick connector 10004638 24 Power switch 10021935 25 Plastic bolt M3x6 10048737 26 Front support 10058240 27 Front sticker...

Page 15: ...fully cut because the cutting torch is moved too fast or the cutting current is too low Keep the nozzle slightly touching the workpiece or keep a short distance between the nozzle and workpiece If the...

Page 16: ...A WILKINSON STAR LIMITED PRODUCT 12 16 ISSUE 1 JP 61 81 CUT 61 Order code JP 61 CUT 81 Order code JP 81 Wilkinson Star Limited...

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