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maintenance instructions

Model 1000--FS

page 15 of 16

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.

[email protected]

TEL. 860--347--7271 FAX. 860--347--6978 WWW

.jarvisproducts.com

®

JARVIS

6207001::::

7.2 Clean and inspect all parts for wear and replace

if necessary.

7.3 Reverse steps and procedures outlined in section

6.

See special notes below. Refer to section 5 for

blade installati

on

procedures.

7.3.1 Press ball bearings and bevel gear (items 6,

7 and 9) one at a time onto shaft and pin as-

sembly (item 2). This ensures proper align-

ment of bevel gear with the woodruff key

(item 3).

7.3.2 Fill the cavity of gear housing (item 13) with

Jarvis

1315 White Grease

before installing

gear and bearing assemblies.

7.3.3 Make sure retaining ring (item 15) is seated

properly on shaft of pinion gear (item 7) be-

fore installing pinion gear and bearing as-

sembly into gear housing.

7.3.4

Jarvis

special tool, part number 8030030, is

available for removal and installation of

threaded ring (item 18).

Refer to Figure 4.

8 MOTOR HOUSING AND ADAPTER DISAS-

SEMBLY:

Note:

The hydraulic motor will require only occasional

rebuilding. Do not rebuild the hydraulic motor -- send it
back to

Jarvis

to be rebuilt.

8.1 Remove circular blade (item 40).

Follow steps

and procedures outlined in section 4.

8.2 Remove button head screws (item 26) and lock

washers (item 25).

8.3 Remove hex head screws (item 46).
8.4 Separate gear housing (item 13) from motor

adapter (item 47), blade guard (item 31) and

front handle assembly.

8.4.1 For 1000--FS models with adjustable han-

dles, remove blade guard and hex head

screws (item 7, Figure D, page 7). Separate

front handle bracket (item 14, Figure D,

page 7) from motor adapter.

8.5 Remove drive coupling (item 44) from splined

shaft (item 50).

8.6 Slide motor adapter (item 47) off splined shaft

(item 50).

8.7 Remove bearing strip (item 78) and hanger

(item 60).

8.8 Remove o--ring (item 45).

8.9 Loosen set screws (item 51).

8.10 Slide splined shaft (item 50) out of shaft cou-

pling (item 52).

8.11 Remove square key (item 49).

8.12 Remove shaft coupling (item 52).
8.13 Remove hex head screws (item 81).
8.14 Remove motor mounting plate (item 54) and

alignment sleeve (item 53).

8.15 Remove hydraulic motor (item 55).

8.15.1 Pull gently on shaft of hydraulic motor and

slide motor out of motor housing (item 77).

8.16 Remove hydraulic motor adapters (item 57).
8.17 Remove o--rings (items 56 and 59) and back--up

ring (item 58).

8.18 Clean and inspect all parts for wear and replace

if necessary.

9 MOTOR HOUSING AND ADAPTER ASSEM-

BLY:

9.1 Reverse steps and procedures outlined in section

8.

See notes below. Refer to section 5 for blade

installati

on

procedures.

9.1.1 Make sure that backup rings (item 58) and

o--rings (item 59) are placed and seated

properly onto hydraulic motor adapters

(item 57).

Refer to Figure 6.

9.1.2 Make sure motor end of splined shaft (item

50) aligns and fits properly with square key

(item 49) and shaft coupling (item 52).

9.1.3 Make sure drive coupling (item 44) aligns

and fits properly with splined shaft (item 50)

and splined end of pinion gear (item 7).

Figure 6

Back--up Ring and

O--ring Installation

O--ring

Back--up Ring

Hydraulic Motor

Adapter

Summary of Contents for 1000-FS

Page 1: ...ydraulic Power Unit 460 230V 4027042 Balancer 4042035 Notice to Employer and Safety Director 2 Notice to Operators Maintenance and Cleanup Personnel 3 Parts Diagram and List 4 Specifications 10 Instal...

Page 2: ...or s give one copy to the maintenance foreman and give one copy to the sub contract cleanup internal cleanup foreman Additional copies will be provided upon request 5 The tool is designed and intended...

Page 3: ...cleanup 4 Disconnect all hydraulic hoses and shut the power off when the tool is not being used 5 Clean up any spilled or leaked hydraulic fluid 6 Always wear eye protection in accordance with OSHA s...

Page 4: ...rew Cup Pt 1 28 1019075 Handle 1 29 1055482 Pan Head Screw with item 31 4 30 1017081 Danger Label with item 31 1 ITEM PART NO PART NAME QTY 31 1024050 Blade Guard 9 inch 1 1024223 Blade Guard 9 in Chi...

Page 5: ...Back up Ring 2 59 1035170 O ring 2 60 1042116 Hanger 1 61 1017061 Name Plate Label 1 62 1055274 Drive Screw 4 63 1018077 Trigger Lever 1 64 1035123 Thread Boot Seal 1 65 1010535 Dowel Pin 1 66 101907...

Page 6: ...1 11 1035500 O ring 2 12 1004357 Extraction Washer 3 13 1021157 Needle Bearing 4 14 1020272 Idler Shaft 1 15 1026187 Gear 2 16 1010408 Dowel Pin 2 17 1055939 Socket Head Cap Screw 6 18 1004306 Split...

Page 7: ...PART NAME QTY 18 1055296 Hex Head Screw 2 19 1055482 Pan Head Slotted Screw 4 20 1042224 Handle Brkt w items 19 21 1 21 1017081 Danger Label 1 22 1055326 Hex Head Screw 2 23 1012056 Clamp 1 24 104217...

Page 8: ...er Assembly Triangular 1 1034059 Filter only Triangular 1034005 Filter Assembly Spin on 1 1034006 Filter only Spin on 1 13 1022029 Dir Control Valve 115V 1 1022174 Dir Control Valve 230V ITEM PART NO...

Page 9: ...Board Panel 1 6 1016348 Electrical Enclosure 1 7 1072091 Replacement Fuse 115V 1 1063852 Replacement Fuse 230V 8 1063079 Wire Terminal Ring 1 9 1017012 Danger Label 1 ITEM PART NO PART NAME QTY Figure...

Page 10: ...clean dry work area and provide adequate space on all sides of the unit for maintenance access to all components 2 Remove filler breather cap item 9 Figure E page 8 and fill the power unit oil reserv...

Page 11: ...L jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com JARVIS 6207001 Return Line Right Side Tools or Pressure Line Left Side Tools Figure 1 Installation Diagram Elec...

Page 12: ...1 Position the 1000 FS 4 2 Depress both triggers simultaneously to start the tool and make the cut Always use two hands when starting and stopping the tool 4 2 1 Make the cut with a firm steady motio...

Page 13: ...crew Blade Retaining Flange Dowel Pins Holes for Dowel Pins Shaft and Pin Assembly Lip Dowel Pin Holes Washer Notched Area Hub 3 1 Clean and inspect circular blade Refer to sec tions 4 and 5 for blade...

Page 14: ...d place shaft and pin assembly item 2 into blade retain ing flange 6 8 Hold bearing cover item 5 and lightly tap the end of shaft and pin assembly item 2 with ny lon mallet to separate ball bearings i...

Page 15: ...r item 47 blade guard item 31 and front handle assembly 8 4 1 For 1000 FS models with adjustable han dles remove blade guard and hex head screws item 7 Figure D page 7 Separate front handle bracket it...

Page 16: ...F AMERICA E MAIL jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com PRODUCTS CORPORATION PRODUCTS CORPORATION 33 ANDERSON ROAD MIDDLETOWN CONNECTICUT 06457 4926 UNI...

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