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maintenance instructions

Model 1000--FS

page 13 of 16

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.

[email protected]

TEL. 860--347--7271 FAX. 860--347--6978 WWW

.jarvisproducts.com

®

JARVIS

6207001::::

1.5 The 1000--FS is equipped with dual anti--tie

down control handles (the front and rear han-

dles). Check for the correct operation of the dual

anti--tie down control handles

daily

:

Depress

each trigger separately and the tool should not

start.

Depress

one trigger, then pause one se-

cond and depress the other trigger and the tool

should not start.

Repeat

this procedure revers-

ing the triggers.

Depress

both triggers simulta-

neously (within one half second of each other)

and the tool should start. With the tool running,

release one trigger and the tool should stop.

Continue

holding the depressed trigger and

then depress the other trigger. The tool should

not start.

Repeat

this procedure holding the oth-

er trigger.

If the tool malfunctions, repair it or

remove it from service immediately.

Always use two hands when starting and stop-

ping the tool. Continue holding the tool firmly

with two hands until the saw blade comes to a

complete stop.

Note: The power supply must be connected to per-
form the above operation only.

1.6 Four times (4) per day, add

Jarvis

1315 White

Grease

to the grease fitting (item 12) located on

gear housing (item 13).

1.7 Thoroughly clean the tool at the end of the day

or shift and spray with an approved mineral oil

for overnight storage.

2 WEEKLY:

2.1 Disassemble, clean and inspect gear housing as-

sembly.

Refer to sections 6 and 7 as a procedur-

al guide.

3 AS NECESSARY:

Figure 3 Blade Installation

Blade

Screw

Blade Retaining

Flange

Dowel Pins

Holes for

Dowel Pins

Shaft and Pin

Assembly

Lip

Dowel Pin Holes

Washer

Notched

Area

Hub

3.1 Clean and inspect circular blade.

Refer to sec-

tions 4 and 5 for blade removal and installation

procedures.

3.2 Disassemble, clean and inspect motor housing

assembly and motor adapter.

Refer to sections

8 and 9 as a procedural guide.

3.3 Replace the power unit oil filter (item 12, Figure

E, page 8) at regular intervals.

Note:

The hydraulic motor will require only occasional

rebuilding. Do not rebuild the hydraulic motor -- send it
back to

Jarvis

to be rebuilt.

4 CIRCULAR BLADE REMOVAL:

4.1 Remove hex head screw (item 43) and lock

washer (item 42).

Insert an allen wrench or

screwdriver through one of the outer holes in

blade to prevent blade from turning.

4.2 Remove blade retaining flange (item 41).
4.3 Remove circular blade (item 40).
4.4 Inspect all parts for wear and replace if neces-

sary.

4.4.1 Inspect circular blade for wear and sharpen

or replace as necessary.

5 CIRCULAR BLADE INSTALLATION:

5.1 Reverse steps and procedures outlined in section

4.

See notes below. Refer to Figure 3 as a guide.

5.1.1 To ensure proper fit and safe operation, the

hub of the saw blade (item 40) must face to-

ward and fit securely on the extended lip of

the shaft and pin assembly (item 2).

5.1.2 The holes on the blade retaining flange

(item 41) must align with the four dowel

pins (item 1) on the shaft and pin assembly

(item 2). Make sure the notched areas on the

blade are aligned with dowel pins (item 1).

6 HOUSING AND GEAR DISASSEMBLY:

6.1 Remove circular blade.

Follow steps and proce-

dures outlined in section 4.

6.2 Remove button head screws (item 26) and lock

washers (item 25).

6.3 Remove the four (4) hex head screws (item 46)

connecting motor adapter (item 47) to gear

housing (item 13) and separate blade guard

(item 31), front handle assembly and motor

adapter (item 47) from gear housing (item 13).

Summary of Contents for 1000-FS

Page 1: ...ydraulic Power Unit 460 230V 4027042 Balancer 4042035 Notice to Employer and Safety Director 2 Notice to Operators Maintenance and Cleanup Personnel 3 Parts Diagram and List 4 Specifications 10 Instal...

Page 2: ...or s give one copy to the maintenance foreman and give one copy to the sub contract cleanup internal cleanup foreman Additional copies will be provided upon request 5 The tool is designed and intended...

Page 3: ...cleanup 4 Disconnect all hydraulic hoses and shut the power off when the tool is not being used 5 Clean up any spilled or leaked hydraulic fluid 6 Always wear eye protection in accordance with OSHA s...

Page 4: ...rew Cup Pt 1 28 1019075 Handle 1 29 1055482 Pan Head Screw with item 31 4 30 1017081 Danger Label with item 31 1 ITEM PART NO PART NAME QTY 31 1024050 Blade Guard 9 inch 1 1024223 Blade Guard 9 in Chi...

Page 5: ...Back up Ring 2 59 1035170 O ring 2 60 1042116 Hanger 1 61 1017061 Name Plate Label 1 62 1055274 Drive Screw 4 63 1018077 Trigger Lever 1 64 1035123 Thread Boot Seal 1 65 1010535 Dowel Pin 1 66 101907...

Page 6: ...1 11 1035500 O ring 2 12 1004357 Extraction Washer 3 13 1021157 Needle Bearing 4 14 1020272 Idler Shaft 1 15 1026187 Gear 2 16 1010408 Dowel Pin 2 17 1055939 Socket Head Cap Screw 6 18 1004306 Split...

Page 7: ...PART NAME QTY 18 1055296 Hex Head Screw 2 19 1055482 Pan Head Slotted Screw 4 20 1042224 Handle Brkt w items 19 21 1 21 1017081 Danger Label 1 22 1055326 Hex Head Screw 2 23 1012056 Clamp 1 24 104217...

Page 8: ...er Assembly Triangular 1 1034059 Filter only Triangular 1034005 Filter Assembly Spin on 1 1034006 Filter only Spin on 1 13 1022029 Dir Control Valve 115V 1 1022174 Dir Control Valve 230V ITEM PART NO...

Page 9: ...Board Panel 1 6 1016348 Electrical Enclosure 1 7 1072091 Replacement Fuse 115V 1 1063852 Replacement Fuse 230V 8 1063079 Wire Terminal Ring 1 9 1017012 Danger Label 1 ITEM PART NO PART NAME QTY Figure...

Page 10: ...clean dry work area and provide adequate space on all sides of the unit for maintenance access to all components 2 Remove filler breather cap item 9 Figure E page 8 and fill the power unit oil reserv...

Page 11: ...L jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com JARVIS 6207001 Return Line Right Side Tools or Pressure Line Left Side Tools Figure 1 Installation Diagram Elec...

Page 12: ...1 Position the 1000 FS 4 2 Depress both triggers simultaneously to start the tool and make the cut Always use two hands when starting and stopping the tool 4 2 1 Make the cut with a firm steady motio...

Page 13: ...crew Blade Retaining Flange Dowel Pins Holes for Dowel Pins Shaft and Pin Assembly Lip Dowel Pin Holes Washer Notched Area Hub 3 1 Clean and inspect circular blade Refer to sec tions 4 and 5 for blade...

Page 14: ...d place shaft and pin assembly item 2 into blade retain ing flange 6 8 Hold bearing cover item 5 and lightly tap the end of shaft and pin assembly item 2 with ny lon mallet to separate ball bearings i...

Page 15: ...r item 47 blade guard item 31 and front handle assembly 8 4 1 For 1000 FS models with adjustable han dles remove blade guard and hex head screws item 7 Figure D page 7 Separate front handle bracket it...

Page 16: ...F AMERICA E MAIL jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com PRODUCTS CORPORATION PRODUCTS CORPORATION 33 ANDERSON ROAD MIDDLETOWN CONNECTICUT 06457 4926 UNI...

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