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operation and

maintenance instructions

Model 1000--FS

page 12 of 16

®

JARVIS

6207001::::

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.

[email protected]

TEL. 860--347--7271 FAX. 860--347--6978 WWW

.jarvisproducts.com

OPERATION INSTRUCTIONS

ALWAYS DISCONNECT ALL HYDRAULIC HOSES

AND SHUT THE POWER OFF IN ACCORDANCE

WITH OSHA’S LOCKOUT/TAGOUT PROCE-

DURES (29 CFR 1910.147) WHEN INSTALLING OR

REMOVING THE BLADE.

1 Connect all hydraulic hoses.

2 Plug the 1000--FS saw into the electrical control box

twist lock plug outlet.

3

Each day,

before you begin operation, go through

the following checklist:

3.1 Make sure that the1000--FS moves freely on the

balancer.

3.2 Make sure that the dual anti--tie down control

handles (the front and rear handles) are working

correctly.

Depress

each trigger separately and

the tool should not start.

Depress

one trigger,

then pause one second and depress the other trig-

ger and the tool should not start.

Repeat

this

procedure reversing the triggers.

Depress

both

triggers simultaneously (within one half second

of each other) and the tool should start. With the

tool running, release one trigger and the tool

should stop.

Continue

holding the depressed

trigger and then depress the other trigger. The

tool should not start.

Repeat

this procedure

holding the other trigger.

If the tool malfunc-

tions, remove it from service and report the

problem to your supervisor immediately.

Always use two hands when starting and stop-

ping the tool. Continue holding the tool firmly

with two hands until the saw blade comes to a

complete stop.

4 Making the cut:

4.1 Position the 1000--FS.

4.2 Depress both triggers simultaneously to start the

tool and make the cut.

Always use two hands

when starting and stopping the tool.

4.2.1 Make the cut with a firm, steady motion. Do

not exert excessive pressure on the

1000--FS, but rather guide the saw through

the cut.

4.2.2 The carcass should be supported by a back

board to stabilize and prevent it from turn-

ing while making the cut.

Refer to Figure 2

as a guide.

4.3 When the desired length of cut is reached, re-

lease either or both triggers. This will stop the

blade from rotating.

Continue holding the tool

firmly with two hands until the saw blade

comes to a complete stop.

4.4 Withdraw the 1000--FS from the carcass.

4.5 Unplug the saw and disconnect all hydraulic

hoses.

Place board to

support and prevent

carcass from turning

Rail

Figure 2

MAINTENANCE INSTRUCTIONS

ALWAYS DISCONNECT THE HYDRAULIC HOSES

AND SHUT THE POWER OFF IN ACCORDANCE

WITH OSHA’S LOCKOUT/TAGOUT PROCE-

DURES (29 CFR 1910.147) BEFORE PERFORM-

ING ANY REPAIRS OR MAINTENANCE.

Refer to Figures A and B on pages 4 and 5 for referenced
items unless otherwise noted.

1 DAILY MAINTENANCE:

Each day,

before you begin operation, perform the fol-

lowing:

1.1 Inspect all hoses for abrasion and replace as nec-

essary.

1.2 Check all fittings for leaks and tighten or replace

as necessary.

1.3 Inspect all electrical cords, cord connectors and

plug assemblies over their entire length for cuts

and abrasions and replace as necessary.

1.4 Check the oil level gage (item 21, Figure E, page

8) on the hydraulic power unit and fill oil reser-

voir if necessary.

1.4.1 Change hydraulic fluid and filter as neces-

sary. Fill the oil reservoir with USDA ap-

proved premium grade hydraulic fluid (vis-

cosity: 200 SUS at 110

°

F / 46 ISO at 38

°

C).

Burnt smelling or foamy fluid should be re-

placed immediately.

Summary of Contents for 1000-FS

Page 1: ...ydraulic Power Unit 460 230V 4027042 Balancer 4042035 Notice to Employer and Safety Director 2 Notice to Operators Maintenance and Cleanup Personnel 3 Parts Diagram and List 4 Specifications 10 Instal...

Page 2: ...or s give one copy to the maintenance foreman and give one copy to the sub contract cleanup internal cleanup foreman Additional copies will be provided upon request 5 The tool is designed and intended...

Page 3: ...cleanup 4 Disconnect all hydraulic hoses and shut the power off when the tool is not being used 5 Clean up any spilled or leaked hydraulic fluid 6 Always wear eye protection in accordance with OSHA s...

Page 4: ...rew Cup Pt 1 28 1019075 Handle 1 29 1055482 Pan Head Screw with item 31 4 30 1017081 Danger Label with item 31 1 ITEM PART NO PART NAME QTY 31 1024050 Blade Guard 9 inch 1 1024223 Blade Guard 9 in Chi...

Page 5: ...Back up Ring 2 59 1035170 O ring 2 60 1042116 Hanger 1 61 1017061 Name Plate Label 1 62 1055274 Drive Screw 4 63 1018077 Trigger Lever 1 64 1035123 Thread Boot Seal 1 65 1010535 Dowel Pin 1 66 101907...

Page 6: ...1 11 1035500 O ring 2 12 1004357 Extraction Washer 3 13 1021157 Needle Bearing 4 14 1020272 Idler Shaft 1 15 1026187 Gear 2 16 1010408 Dowel Pin 2 17 1055939 Socket Head Cap Screw 6 18 1004306 Split...

Page 7: ...PART NAME QTY 18 1055296 Hex Head Screw 2 19 1055482 Pan Head Slotted Screw 4 20 1042224 Handle Brkt w items 19 21 1 21 1017081 Danger Label 1 22 1055326 Hex Head Screw 2 23 1012056 Clamp 1 24 104217...

Page 8: ...er Assembly Triangular 1 1034059 Filter only Triangular 1034005 Filter Assembly Spin on 1 1034006 Filter only Spin on 1 13 1022029 Dir Control Valve 115V 1 1022174 Dir Control Valve 230V ITEM PART NO...

Page 9: ...Board Panel 1 6 1016348 Electrical Enclosure 1 7 1072091 Replacement Fuse 115V 1 1063852 Replacement Fuse 230V 8 1063079 Wire Terminal Ring 1 9 1017012 Danger Label 1 ITEM PART NO PART NAME QTY Figure...

Page 10: ...clean dry work area and provide adequate space on all sides of the unit for maintenance access to all components 2 Remove filler breather cap item 9 Figure E page 8 and fill the power unit oil reserv...

Page 11: ...L jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com JARVIS 6207001 Return Line Right Side Tools or Pressure Line Left Side Tools Figure 1 Installation Diagram Elec...

Page 12: ...1 Position the 1000 FS 4 2 Depress both triggers simultaneously to start the tool and make the cut Always use two hands when starting and stopping the tool 4 2 1 Make the cut with a firm steady motio...

Page 13: ...crew Blade Retaining Flange Dowel Pins Holes for Dowel Pins Shaft and Pin Assembly Lip Dowel Pin Holes Washer Notched Area Hub 3 1 Clean and inspect circular blade Refer to sec tions 4 and 5 for blade...

Page 14: ...d place shaft and pin assembly item 2 into blade retain ing flange 6 8 Hold bearing cover item 5 and lightly tap the end of shaft and pin assembly item 2 with ny lon mallet to separate ball bearings i...

Page 15: ...r item 47 blade guard item 31 and front handle assembly 8 4 1 For 1000 FS models with adjustable han dles remove blade guard and hex head screws item 7 Figure D page 7 Separate front handle bracket it...

Page 16: ...F AMERICA E MAIL jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com PRODUCTS CORPORATION PRODUCTS CORPORATION 33 ANDERSON ROAD MIDDLETOWN CONNECTICUT 06457 4926 UNI...

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