Janus 250 Series Owner'S Handbook Manual Download Page 53 | Manualshive

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53

SPARK PLUG

CLEANING THE SPARK PLUG

Remove the carbon accumulated on the spark plug with a metallic wire brush or spark plug
cleaner.

Measure and, if necessary, re-adjust the spark plug electrode clearance with spark plug
clearance shim.

Spark plug clearance should be 0.6 - 0.8mm.

Replace spark plug, being careful not to over-tighten. See the “Torque Specifications” sec-
tion of this guide for appropriate torque settings.

REPLACING THE SPARK PLUG

NOTE: Always clean the cylinder and spark plug area prior to removing the plug and
take care to prevent debris from entering cylinder when spark plug is removed.

1. Carefully remove the spark plug.
2. Replace with a new spark plug, of the appropriate type, being careful not to over-tighten.
See the “Torque Specifications” section of this guide for appropriate torque settings.

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Summary of Contents for 250 Series

Page 1: ...1 JANUS 250 SERIES OWNER S HANDBOOK ...

Page 2: ...2 ...

Page 3: ...3 JANUS 250 SERIES OWNER S HANDBOOK ...

Page 4: ...4 ...

Page 5: ...Your owner s handbook contains instructions for operation maintenance and minor repairs Major repairs and scheduled service work require the attention of a skilled mechanic and the use of specialty tools and equipment This handbook includes safe riding tips but does not contain the techniques and skills necessary to ride a motorcycle safely Janus strongly recommends that all riders regardless of e...

Page 6: ...6 ...

Page 7: ...ck 32 Optional Saddle Bags 32 Optional Passenger Seat 33 RIDING YOUR MOTORCYCLE 35 Break in 36 Safe Operation 37 How to Ride the Motorcycle 39 MAINTAINING YOUR MOTORCYCLE 45 Maintenance Schedule 46 Warranty Maint Schedule 48 Engine Oil 49 Engine Valve Clearances 52 Spark Plug 52 Throttle 54 Clutch 56 Idle Speed 57 Drive Chain 58 Brakes 64 Air Filter 68 Steering Wheel Bearings 69 Front Rear Suspens...

Page 8: ...8 ...

Page 9: ...9 KNOWING YOUR MOTORCYCLE ...

Page 10: ...10 ...

Page 11: ...nger accessories and luggage must not exceed the maximum load limit of 325lb 136 kg WARNING Fuel is highly flammable and can be explosive under certain conditions Always make sure to turn off the engine while refueling Do not refuel or open the fuel fill cap while smoking or in the vicinity of any open flame Be careful not to spill any fuel on the engine or exhaust when refueling WARNING Always op...

Page 12: ...r Although full protection is not possible wearing correct protective clothing can reduce the risk of injury when riding Brightly colored clothing will increase the rider and passenger s visibility to other motorists A helmet is the single most important piece of protective riding gear because it offers protection against head injuries You and any passenger s helmets should be carefully selected f...

Page 13: ...rosecution Check with your local department of motor vehicle for license and registration information before operating Operation of the motorcycle without formal training in the correct riding techniques that are necessary to become licensed is dangerous and may lead to loss of motorcycle control and an accident Always operate the motorcycle at moderate speed and away from heavy traffic until you ...

Page 14: ...14 WARNING LABELS 1 Daily Safety Checks 2 Daily Chain Information 4 Passenger Caution 3 Tire and Load Data ...

Page 15: ...15 WARNING LABELS CON T 7 Brake Fluid 8 Gear Position ...

Page 16: ...16 PHOENIX 250 HALCYON 250 MODELS ...

Page 17: ...e Height without mirrors 41 inches Seat Height Halcyon 31 inches Phoenix 33 inches Wheelbase 53 inches Fuel Capacity Phoenix model 2 4 gal 9 2 L Halcyon model 2 1 gal 7 9 L Dry weight 245 pounds SPECIFICATIONS FRAME RUNNING GEAR DISPLAYS Frame DOM tubular steel cradle Wheels CNC machined aluminum hubs with alloy rims and 32 stainless steel straight pull spokes Tires Front 3 00 x 18 Back 3 50 x 18 ...

Page 18: ...he main section of the triple tree The plate is placed vertically DO NOT REMOVE VIN PLATE SERIAL NUMBERS ENGINE SERIAL NUMBER Your motorcycle s engine is assigned an additional serial number It is located on the gear shift side of the engine along the bottom of the engine s side DO NOT TAMPER WITH THIS PLATE ...

Page 19: ...ycle has traveled TRIP METER The trip meter is located below the odometer in the speedometer face The trip meter indicates the distance traveled since the last time time the meter was set to zero and can be used to log trip distances TRIP METER RESET To reset the trip meter rotate the dial located on the left of the speedometer counter clockwise until all the odometer numbers reach zero ...

Page 20: ...ed no gear selected the green neutral light will illuminate on the speedometer face Occasionally if the clutch is not completely engaged the light may register a false neutral For this reason it is important to be sure the transmission clicks all the way into neutral and that the bike is not in gear before fully releasing the clutch lever Often difficulty with false neutrals will disappear as the ...

Page 21: ...may be parked with just the taillight on for roadside emergencies Do not leave the bike in the park position any longer than necessary as this can quickly drain the battery ON POSITION To start the bike turn the key through the PARK position to ON and follow the normal starting procedure To turn off rotate the key back two positions to OFF and remove the key NOTE Never leave the motorcycle with th...

Page 22: ...itch when the high beam is on 6 LIGHTING CONTROL SWITCH This switch can be used to turn off all lighting except instruments H HEADLIGHT P PARKING O OFF This will also function as an engine off switch The bike will only start and run in the H Headlight position NOTE Do not leave the bike with the light control switch in the O OFF or P PARK position while the ignition key is ON for any period longer...

Page 23: ...le Contact Janus Motorcycles or a repair shop immediately WARNING When stopping always apply both brakes at the same time Under normal conditions the front brake should be applied slightly more that the rear Never lock the brakes as this reduces braking capacity and may cause loss of control and an accident NOTE Janus Strongly recommends that all riders take an approved rider safety course which i...

Page 24: ...h the foot PATTERN The 5 speed shift pattern from neutral is 1 down 4 up The transmission is a positive stop mechanism meaning that only one sequential gear change can occur with each movement of the pedal If you wish to move to third gear you must first select second gear and then move to third etc whether ascending or descending ...

Page 25: ...tely WARNING When stopping always apply both brakes at the same time Under normal conditions the front brake should be applied slightly more that the rear Never lock the brakes as this reduces braking capacity and may cause loss of control and an accident WARNING Janus Strongly recommends that all riders take an approved rider safety course which includes advise and training in safe and emergency ...

Page 26: ...ickly and forcefully with foot Fold the kick start lever back into riding position up before operating the motorcycle NOTE the transmission must be in neutral to operate the kick starter NOTE The kick starter must be correctly synchronized with the engine and for this reason may take one or more kicks ...

Page 27: ...e with unleaded fuel and operates best with a minimum octane rating of 91 RON FUEL FILLER CAP To open the fuel filler cap rotate the cap counter clockwise until the machined threads are clear of the filler tube Lift the cap clear of the tank and place in a clean secure location To close the cap carefully align the cap with thefiller tub making sure he threads areproperlyengaged Rotate the cap cloc...

Page 28: ...er neck also does not allow space for the fuel to expand from sun or engine heat NOTE If fuel is spilled on the tank or frame wipe off the fuel with a clean cloth immediately Fuel is a solvent and will damage paint and powder coat if left in contact Take care not to spill fuel on any hot parts of the motorcycle such as the exhaust or engine as this may cause a fire resulting in injury or death WAR...

Page 29: ...etcock is turned to the ON position With the fuel valve closed your motorcycle may start with just the fuel that is still in the carburetor but will stall once the lines are empty leading to loss of control or an accident The choke is located on the left side of the carburetor It has three positions OFF Half Choke and ON If the engine is cold pull the choke lever up to the ON position Once the mot...

Page 30: ...thebike above the kick start lever The oil filler cap is made of plastic and should only be hand tightened The engine oil level viewport is located on the right side of the engine above the rear brake pedal For information on checking the engine oil level please see the Maintenance section of this handbook ...

Page 31: ... this handbook WARNING Do not sit on the motorcycle while it is resting on the side stand WARNING Always check to make sure the side stand is fully up before sitting on the motorcycle Never operate the motorcycle with the side stand down as the stand will catch the ground and may cause loss of control and an accident Your Janus is equipped with an ultra lightweight and high power lithium ferrous L...

Page 32: ...or both the Halcyon and Phoenix models The Halcyon saddlebags have a 5lb capacity Any items carried in the saddlebags must fit within the bag such that the bag can be closed and fastened shut using the bag s buckle closure The Phoenix saddlebags have a 2lb load limit Any items carried in the saddlebags must fit within the bag such that the bag can be closed and fastened shut using the bag s buckle...

Page 33: ...cause instability leading to loose of control and an accident WARNING The handling and braking capabilities of a motorcycle will be affected by the presence of a passenger Operating a motorcycle with a passenger takes close familiarity with the motorcycle and the effect of a passenger on handling WARNING Your passenger must be instructed that they may cause loss of control by making sudden movemen...

Page 34: ...34 ...

Page 35: ...35 RIDING YOUR MOTORCYCLE ...

Page 36: ...ift down at high rpms 6 Try to vary speed and load when riding 7 Do not exceed a top speed beyond 60 miles per hour In addition to the listed guidelines it is extremely important to have the initial break in service performed by a competent mechanic NOTE During the break in period the transmission and clutch plates may take some time to wear in Be careful to make sure the transmission is in neutra...

Page 37: ...r arm or shoulder however it is the road behind you and to the side that are most important 5 Brakes Check for proper brake function and fluid level Make sure that the brakes feel firm and do not have excessive travel If the brakes feel spongy do not operate the motorcycle as it may be unsafe Brake pads will wear down over time and require periodic replacement Check that brake pads have not reache...

Page 38: ...e a small amount of free play in your throttle and the throttle should always snap back to the closed position If the throttle does not snap back to the closed position do not operate the motorcycle as it may be unsafe The clutch should feel tight and should operate smoothly Additionally scheduled maintenance such as tune ups and oil changes are as important for a motorcycle as routine checkups by...

Page 39: ... 2 Check that the light control switch is at the H position 3 Turn the ignition key to the ON position 4 Make sure the transmission is in neutral see note below 5 Pull up the carburetor choke lever to the ON position 6 Opening the throttle approximately 1 8th turn press the starter button located on the right handlebar until the engine starts 7 Once the bike is started the choke lever can graduall...

Page 40: ...f control and an accident Downshifting should only be performed at moderate engine speeds for each gear NOTE During the break in period the transmission and clutch plates may take some time to wear in Be careful to make sure the transmission is in neutral by gently letting out on the clutch as the neutral indicator light may occasionally signal a false neutral during break in After the break in pe...

Page 41: ...sk of an accident and injury when riding For your safety always use extreme caution when braking accelerating or cornering as any incautious action may result in loss of control and an accident leading to injury or death Independent use of either front or rear brake reduces braking performance and can lead to loss of control and an accident Extreme braking may cause either wheel to lock reducing c...

Page 42: ...Your Janus is lighter than most motorcycles and is therefore easier to pick up and steal even with a disc brake or wheel lock If you will be parking your motorcycle for longer periods it is recommended that you park your the bike in a well lit or protected place with an approved motorcycle chain lock running through the frame to an immovable object WARNING Do not sit on the motorcycle while it is ...

Page 43: ... limit of 20lbs WARNING Do not carry a passenger unless your motorcycle is equipped with the optional double or pillion seat upgrades and foot rests Do not carry a passenger unless they are tall enough to reach the footrests provided and are capable of following the passenger instructions Passengers who cannot reach the pedals will not be able to sit securely on the motorcycle and may be unable to...

Page 44: ...44 ...

Page 45: ...45 MAINTAINING YOUR MOTORCYCLE ...

Page 46: ...alty or snowy conditions will accelerate wear on a motorcycle and individual riding styles may wear the motorcycle more quickly than others With basic mechanical ability and the proper use of the correct tools you should should be able to perform many of the maintenance operations described in this section Since incorrect or neglected maintenance can lead to dangerous riding conditions if you lack...

Page 47: ...NKAGE LUBRICATE YEAR BRAKEFLUID CHECKLEVEL MONTH BRAKEFLUID CHANGE YEAR BRAKEPADS CHECKWEAR YEAR BRAKEMASTERCYLINDERS CHECKFORLEAKS YEAR BRAKECALIPERS CHECKFORLEAKS SEIZEDPISTONS YEAR FREQUENCY WHICHEVERCOMES1ST ODOMETER MILES EVERY DELIVERY 500 1000 2000 4000 6000 OPERATION DRIVECHAIN CHECK LUBRICATE 250MILES DRIVECHAINTENSION CHECK ADJUST 500MILES DRIVECHAINWEAR CHECK MONTH DRIVECHAINFRICTIONPLA...

Page 48: ...KM 2ND SERVICE 1000 MI 1600 KM 3RD SERVICE 2000 MI 3200 KM 4TH SERVICE 3000 MI 4800 KM 5TH SERVICE 4000 MI 6400 KM 6TH SERVICE 5000 8000 KM 7TH SERVICE 6000 MI 9600 KM REPAIRSHOPSIGNATURE REPAIRSHOPSIGNATURE REPAIRSHOPSIGNATURE REPAIRSHOPSIGNATURE REPAIRSHOPSIGNATURE REPAIRSHOPSIGNATURE REPAIRSHOPSIGNATURE Serviceperformedin accordancewiththeperiodic maintenanceschedulecon tainedinthishandbook Ser...

Page 49: ...ible in the oil level viewport is correct NOTE Do not overfill as this can result in damage to the engine If necessary remove excess oil through the oil filler cap with a syringe or other appropriate device NOTE An accurate reading of the oil level is only possible when the engine is at normal operating temperature and with the motorcycle sitting perfectly level and not leaning on the side stand F...

Page 50: ...n and replace the filter in proper orientation with dome facing out 8 Replace the retaining spring and oil filter cap 9 After the oil has completely drained out replace the oil drain plug and tighten to the appropriate torque setting found in the Torque Specifications section of this handbook 10 Remove the oil filler cap and fill the engine with the recommended oil until it begins to show in the o...

Page 51: ...ouch Avoid contact with the hot oil with appropriate clothing gloves and eye protection Contact with hotoil mayresult in potentially sever burn injuries WARNING Always operate your motorcycle in a well ventilated area Never start or run your engine in a closed area such as a garage The exhaust fumes are poisonous and may lead to loss of consciousness and death within a very short time DISPOSAL OF ...

Page 52: ...ark plug supplied with this motorcycle has been selected to accommodate common conditions If the spark plug color differs different from what is specified it may be necessary to select an alternate plug according to the table This engine is designed to be used with NGK brand spark plugs VALVE CLEARANCES SPARK PLUG Valve clearance should be checked to make sure it is within correct specifications V...

Page 53: ...areful not to over tighten See the Torque Specifications sec tion of this guide for appropriate torque settings REPLACING THE SPARK PLUG NOTE Always clean the cylinder and spark plug area prior to removing the plug and take care to prevent debris from entering cylinder when spark plug is removed 1 Carefully remove the spark plug 2 Replace with a new spark plug of the appropriate type being careful...

Page 54: ...er adjustment it may cause throttle delay or prevent the throttle from opening completely The result will have an adverse effect on handling Conversely if the throttle does not have enough play the throttle will be hard to control and the idle speed may be erratic There should be between 2mm and 3mm of throttle play when the grip is lightly turned back and forth WARNING An incorrectly or improperl...

Page 55: ...properly adjusted or incorrectly routed Correct any of these issues before attempting to ride the motorcycle 5 If the throttle cannot be adjusted at the throttle grip end of the cable Janus recommends that you have the adjustment performed by a qualified motorcycle mechanic as the throttle is a split cable that controls both the throttle and accelerator pump and proper adjustment can be difficult ...

Page 56: ...TMENT 1 Loosen the clutch cable locknut and turn the adjuster until the clutch lever has the proper play 2 Make sure that the cable end is properly seated in its adjusting nut 3 Tighten the clutch lever locknut 4 After any adjustment is made start the engine and check that the clutch does not slip and that itdisengages properly WARNING Operation with improperly adjusted incorrectly routed or damag...

Page 57: ...e carburetor Idle speed should not race the engine but run just above any chance of stalling A smooth low idle is a sign of a properly running motor and helps to signal any issues with the engine You will notice that the idle speed will seem to increase during the en gine break in period This is completely normal Check and adjust the idle speed at the first break in and in accordance with the peri...

Page 58: ...ould jump off the sprockets or break A chain that breaks or comes off the sprockets could catch on the engine or lock the rear wheel Either event may injure the rider and lead to loss of control and cause an accident INSPECTION 1 Park the motorcycle resting on its side stand 2 Inspectthechainforsignsofwearordamage paying special attention to the rollers connecting pins and links 3 Rotate the rearw...

Page 59: ...59 PHOENIX 250 CHAIN PLAY Chain play measured from the top of the chain should be 44mm 1 125 in HALCYON 250 CHAIN PLAY Chain play measured from the top of the chain should be 13mm 0 50 in ...

Page 60: ...y 5 Tighten both chain adjuster locknuts 6 Tighten the rear axle nut to the specified torque 98 N m 10kgf m 72 ft lb WARNING A loose axle nut is a serious safety threat and can lead to an accident resulting in serious injury or death Tighten the axle nut to proper torque WARNING Misalignment of the rear wheel will result in abnormal wear improper brake engagement and may result in an unsafe riding...

Page 61: ...eral points If the length of the chain exceeds the service limit replace the chain The service limit is 257mm or 10 1in WARNING A loose axle nut is a serious safety threat and can lead to an accident resulting in serious injury or death Tighten the axle nut to proper torque WARNING Misalignment of the rear wheel will result in abnormal wear improper brake engagement and may result in an unsafe rid...

Page 62: ... are any irregularities or if the sprocket is worn replace the sprocket Note If the sprockets are found to be worn always replace the sprockets and drive chain together as replacing worn sprockets without replacing the drive chain will lead to premature wear on the new sprockets SPROCKET WEAR IN THE IMAGE IS EXAGGERATED FOR ILLUSTRATION GOOD CONDITION WORN REPLACE ...

Page 63: ...RNING Care should be taken that excess lubricant does not come in contact with the tires or brake pads and rotors Any oil or lubricant on the tires will reduce their ability to maintain traction and may reduce their ability to corner or stop leading to loss of control and an accident Lubricant or oil on the brake rotors will greatly reduce their ability to function properly and may increase stoppi...

Page 64: ...EW BRAKE PADS ROTORS After replacing brake pads or rotors the brakes must be allowed to seat properly The recommended distance for breaking in new pads or rotors is 200 mi 300 km During this time avoid situations that require extreme braking and ride with caution allowing for greater braking distances WARNING Brake pads must always be replaced as a wheel set Replacing individual brake pads will re...

Page 65: ... and have it serviced byqualified motorcycle mechanic WARNING Operating the motorcycle with defective lights is both illegal and highly dangerous and may lead to accident or injury to the rider or other motorists CHECKING BRAKE FLUID Check the level and replace the brake fluid on both front and rear reservoirs in accordance with the periodic maintenance schedule Use only DOT 3 or DOT 4 brake fluid...

Page 66: ...duce the braking function and efficiency Because of this always use DOT 3 or DOT 4 brake fluid from a sealed container in accordance with the periodic maintenance schedule Never used brake fluid from an open or unsealed container or from a container which has been previously used even a short time before Do not mix different grades or brands of brake fluid Always refit the brake reservoir caps as ...

Page 67: ...use of this always use DOT 3 or DOT 4 brake fluid from a sealed container in accordance with the periodic maintenance schedule Never used brake fluid from an open or unsealed container or from a container which has been previously used even a short time before Do not mix different grades or brands of brake fluid Always refit the brake reservoir caps as quickly as possible and take special care not...

Page 68: ...d be replace if it is damaged AIR FILTER INSPECTION 1 Unscrew the air box door screws and remove the air box door 2 Locate the air filter hose clamp and loosen until the filter can be slid off the intake tube 3 Place a clean lint free towel in the intake to prevent dirt or other foreign material from entering the intake 4 Inspect the air filter for damage or dirt If any part of the filter is damag...

Page 69: ...st before riding 6 Remove the support and and place the motorcycle on the side stand WARNING Riding a motorcycle with incorrectly adjusted worn or damaged steering bearings may cause loss of control and an accident WHEEL BEARING INSPECTION Inspect the condition of the wheel bearings in accordance with the periodic maintenance schedule 1 Position the motorcycle on level ground 2 Support the motorcy...

Page 70: ... the shock absorbers for any fluid leaks or visualirregularities Check all fasteners for proper torque REAR SWING ARM INSPECTION PHOENIX MODEL ONLY Inspect the swing arm for play or loose fasteners in accordance with the periodicmaintenance schedule Check the shock absorbers for any fluid leaks or visualirregularities Check all fasteners for proper torque ...

Page 71: ...rn clock wise to increase spring pre load and counterclock wise to reduce spring pre load As you turn the adjuster will click into the three available settings WARNING Make sure that the adjusters are set to the same setting on both left and right shock absorbers Settings which vary from left to right may affect handling and stability potentially resulting in loss of control and an accident WARNIN...

Page 72: ...NING Failure to use an inner tube in a spoked wheel will result in tire deflation and loss of control and an accident WARNING Only use tube type tires on your Janus Tubeless tires are not designed for use with an inner tube or with spoked wheels and may cause sudden tire deflation resulting in loss control and an accident TIRES ...

Page 73: ...tion will cause instability limited traction and accelerated tread wear Bothconditions are dangerous and may lead to loss of control and an accident TIRE INFLATION PRESSURES FRONT TIRE 36 psi 248 kpa REAR TIRE 32psi 221 kpa TIRE TREAD WEAR As the tire accumulates miles the tread wears down and becomes more susceptible to punctures It is estimated that 90 of all tire problems occur during the last ...

Page 74: ...ability loss of control and an accident Always have your tires mounted by a qualified motorcycle mechanic TIRE INNER TUBE DATA WARNING Tires that have been damaged or punctured and repaired do not have the same capabilities as undamaged tires and can suddenly fail resulting in loss of control and an accident WARNING Tire failure on a motorcycle is much more dangerous than on a car For this reason ...

Page 75: ...accident TIRE BREAK IN When tires or inner tubes are replaced allow time for the tires and inner tubes to seat properly During this time ride cautiously as an incorrectly seated tire could cause instability loss of control and an accident Initially new tires will not produce the same handling characteristics as the worn tires and the rider must allow adequate riding distance 100 miles to become ac...

Page 76: ...ing check voltage of the battery and recharge the battery Do not jump start your lithium ferrous with a running vehicle This may cause the battery to become overcharged Recharge immediately with a lithium ferrous balancing charger Do not short out the battery A hard short will cause cell damage and in extreme cases melt down rupture or combustion Do not puncture rupture submerge in liquid orexpose...

Page 77: ... ferrous battery will discharge at a rate of around approximately 10 per year COLD WEATHER The lithium ferrous battery in your Janus will behave differently in cold weather below 32 F or 0 C than traditional lead acid batteries A traditional lead acid battery delivers maximum current at the first initial draw and then degrades from there Lithium ferrous batteries actually get stronger with each su...

Page 78: ...relay and remove the bad fuse and replace 3 Replace electrical pan taking care to arrange the wiring such that it is not pinched 4 Replace and tighten the electrical pan screws WARNING Always replace blown fuses with new fuses of the correct current rating and never use a fuse with a higher rating Use of an incorrectly rated fuse could lead to an electrical problem resulting in motorcycle damage l...

Page 79: ...eadlight electrical harness 5 Remove the wire clips at the back of the lens 6 Gently pull out the light bulb and replace with a new bulb NOTE Never touch the lightbulb with bare skin as the oil in your skin can damage the bulb WARNING Donotreconnectbatteryuntiltheheadlighthasbeencompletelyreassembled WARNING Always replace with the correct bulb specified above Operation with an incorrect bulb can ...

Page 80: ...ens which is located at the bottom of the light 3 Unscrew the bulb and replace with a new bulb 4 Take care when reassembling the light to reposition the tail light lens correctly and note the orientation of the taillight lens 5 Replace and tighten the taillight lens retaining screws WARNING Always replace with the correct bulb specified above Operation with an incorrect bulb can under or over load...

Page 81: ...ght retaining screws taking care not to lose the rubber gaskets 2 Carefully remove the turn indicator lens 3 Unscrew the bulb and replace with a new bulb 4 Replace the lens an lens retaining screws WARNING Always replace with the correct bulb specified above Operation with an incorrect bulb can under or over load the electrical system leading to electrical failure loss of control and an accident L...

Page 82: ...ake lever 3 Clutch lever 4 Side stand 5 Front fork swing arm pivots 6 The clutch inner cable upper end should be lubricated and serviced by a qualified motorcycle mechanic 7 The throttle inner cable upper end should be lubricated and serviced by a qualified motorcycle mechanic Apply grease to the following points 8 Speedometer cable lower connection should be lubricated and serviced by a qualified...

Page 83: ... ft Rear Axle 58 71 lb ft Handlebar Clamps 7 lb ft Front Fork Pivot Bolts 17 lb ft Rear Swing arm Pivot Bolt Exhaust Header Nuts 7 lb ft Exhaust Rear Mount Bolt 7 lb ft Shock Absorber Bolts 32 lb ft Engine Mount Bolts 25 32 lb ft Engine Oil Plug 18 lb ft Spark Plug 15 lb ft ...

Page 84: ...ase stopping distances potentially leading to loss of control and an accident Clean the rotors with a proprietary brand of oil free brake disc cleaner PREPARATION Be sure that the engine and exhaust are cool before washing Before washing precautions should be taken to keep water off the certain areas of the motorcycle Cover the following areas a small plastic bag rubber band works well All leather...

Page 85: ...plastic bags and rubber bands 3 Use a soft cloth Janus recommends a brand new microfiber cloth to dry your motorcycle working from the top to the bottom 4 As youdry the motorcycle inspect the finish for chips and scratches 5 After the motorcycle is dried start the engine and let it idle forseveral minutes WAX You may use a high quality fully synthetic automotive wax to protect and polish powder co...

Page 86: ...minum and must be cleaned and maintained to preserve their appearance and proper function Use a proprietary brand of aluminum polish Janus recommendsusing Mother s Billet Polish with a new clean microfiber when necessary Care should be taken with any hand painting such as the Janus logo on the deluxe tank as metal cleaners or polish can damage the paint EXHAUST Your Janus motorcycle is equipped wi...

Page 87: ...9 Cover the motorcycle with a high quality breathable motorcycle cover to help protect it from dust and debris AFTER STORAGE If the motorcycle has been stored for more than 4 months change the engine oil Check tire pressure and adjust if necessary Perform a full inspection of the motorcycle per the Daily Safety Check as noted in the Safe Operation section of this handbook WARNING Always ride the m...

Page 88: ...not in H position Out of fuel Choke not engaged when cold Engine flooded Spark plug fouled Incorrect spark plug gap Incorrect valve clearance ENGINE STALLS Only when shifting into first gear Clutch is not properly disengaging While riding Choke is used too long after engine has warmed up Petcock is not in ON position Out of fuel Fuel tank air vent is obstructed Overheating TROUBLESHOOTING ...

Page 89: ...89 PARTS TO ORDER PARTS FOR YOUR JANUS MOTORCYCLE PLEASE CONTACT Janus Motorcycles 211 S 5th Street Goshen IN 46528 574 538 1350 contact janusmotorcycles com ...

Page 90: ...WARRANTY OWNER S WARRANTY RESPONSIBILITIES As the owner of a Janus motorcycle you are responsible for the performance of the required maintenance listed in your Owner s Handbook Janus recommends that you retain all receipts covering maintenance on your motorcycle but Janus cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenanc...

Page 91: ...Control System emergency repairs as provided for in the California Administrative Code may be performed by other than a Janus approved motorcycle repair shop An emergency situation occurs when a Janus approved motorcycle repair shop is not reasonably available a part is not available within 30 thirty days or a repair is not complete within 30 days Any replacement part can be used in an emergency r...

Page 92: ...ose is limited to the express emission Control System Warranty Terms stated in this warranty The foregoing statements of warranty are exclusive and in lieu of all other remedies Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you c No motorcycle repair shop or dealer is authorized to modify this Janus Limited Emission Control Sys...

Page 93: ...orkmanship for the period stated below The details of the Janus Warranty are as follows WARRANTY TIME PERIOD Duration 2 years parts and labor There is no mileage limitation Coverage begins on the date the motorcycle is delivered to the first retail purchaser WARRANTY COVERAGE Any part of the motorcycle found to be defective during the specified period will berepaired or replaced at the discretion ...

Page 94: ...fied in the Janus Owner s Handbook and the service log completed accordingly 10 Damage caused as a result of neglect or lack of required maintenance is not covered under this warranty 11 The warranty does not cover the cost of removal and replacement of parts and accessories unless supplied as original equipment or recommended by Janus 12 The warranty does not cover the cost of transportation of t...

Page 95: ...l damages This warranty shall be interpreted in accordance with United States law and any question arising from this warranty shall be subject to the jurisdiction of United States courts Any statement condition representation description or warranty otherwise contained in any catalogue advertisement or other publication shall not be construed as enlarging varying or overriding anything contained h...

Page 96: ...96 Copyright 2016 Janus Motorcycles Paragon Motorcycles LLC 211 South 5th St Goshen IN 46528 574 538 1350 www janusmotorcycles com ...

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