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Prophi

®

 6R

18

- 18 -

Section 9     Control principle

The control response of the 

Prophi-6R 

can be selected in programming mode. In principle, 

the controller has four different control modes:

1. Sequential connection

In sequential connection, the required capacitor stages are successively connected 

and disconnected in stages (last in - first out). The ranking of each step always 

corresponds to the power of the smallest stage.

Advantage

: Exact definition of the next capacitor to be connected in each case

Disadvantage

: Long settling time, high switching frequency of the small stages

In order to shorten the settling time, the BR6000 switches several stages 

simultaneously  for  a  large  power-factor  requirement.  This  applies  to  all 

control types. The maximum dimensions of the simultaneously switching 

branches can be changed in expert mode.  If the value of the smallest stage 

is pre-selected, the conventional sequential connection is obtained.

2. Loop connection

In  this  variant,  the  controller  operates  in  loop  mode  (first  in  -  first  out)  which 

minimizes  the  wear  on  the  capacitor  bank,  i.e.  where  stages  are  of  equivalent 

dimensions,  the  stage  which  was  disconnected  for  the  longest  period  of  time  is 

always connected next.

Advantage

:  Balanced  utilization  of  equivalent  stages  and  thus  an  increased 

operating life of the capacitor bank.

Disadvantage

: This mode can only be used in control series with groups of the same 

stage power and long settling time, as every switching step corresponds to the value 

of the smallest stage.

3. Intelligent loop connection (default setting )

The intelligent control principle combines the advantages of the network-sparing 

loop connection (first in - first out) with a much faster settling time, even for large 

load skips, and reaches this goal with the fewest possible switching operations of the 

capacitor  stages.  The  optimized  time  response  is  achieved  by  the  simultaneous 

switching of several or larger capacitor groups as a function of the missing power 

factor  in  the  power  line.  Both  the  number  of  real  switching  frequencies  of  the 

capacitors as well as the turn-on times of the branches are considered.  

Advantage

: Reaches the target cos phi in a fast-optimized settling time with a low 

switching frequency of the capacitors.

4. Combined de-tuning (special case for combined de-tuned banks)

Within a combined de-tuned application, 2 adjoining equal steps are switched with 

just one joint choke. This pairwise de-tuning requires an appropriate closed control 

series (i.e. 1:1:1:1..., 1:1:2:2..., 1:1:2:2:4:4... or similar)

The condition for the switching behavior is defined in such a way that the number of 

activated odd steps is always greater than or equal to the number of activated even 

steps. The controller complies with the requirements of the control regime while 

largely conforming to the intelligent switching behavior.

Summary of Contents for Prophi 6R

Page 1: ...lefonischer Support 49 6441 9642 22 E Mail info janitza com www janitza com www janitza com Power Factor Controller Prophi 6R Manual Version 6 0 E 11 2019 Power Factor Controller Prophi 6R Manual 1 2...

Page 2: ...lization 9 5 2 Manual programming 10 5 3 Programming lock 12 Section 6 Manual operation Programming of fixed stages 13 Section 7 Service menu Test run 14 Section 8 Expert mode 15 8 1 Expert mode 1 8 2...

Page 3: ...tion is available which will reduce the commissioning to a minimum Main features R 6 switching outputs 1 alarm relay R Twenty pre programmed control series with a self optimized intelligent control re...

Page 4: ...firm and store values Increase selected parameter Reduce selected parameter 1 2 3 4 5 6 Power Factor Controller Blindleistungsregler Auto Program Manual Service Enter OK Prophi Blindleistungsregler Po...

Page 5: ...e wired with copper leads of 2 2 5mm The connection should be set up as shown in Fig 3 The specified safety regulations must be observed The measuring voltage may lie in the range from 30 525 VAC and...

Page 6: ...d current in the meas system is done in expert mode 1 page 17 Example Meas current L1 Meas Voltage L3 L2 Phase U I 90 6 L1 R L2 S L3 T N Meas current supply voltage Vb meas voltage L2 L3 k l T 2A T 2A...

Page 7: ...t operation states are generated An individual adjustment resp suppression of particular messages is possible in expert mode 2 During suppression the indication of the message in the display a possibl...

Page 8: ...VA ENTER 6 DIFF kVAR TO TARGET COS ENTER 7 FREQUENCY in Hz ENTER 8 TEMPERATURE in C F ENTER 9 HARMONICS 3 19 V I Selection via arrow keys ENTER 10 THD V THD I in ENTER 12 ENERGY in kWh kvarh reset in...

Page 9: ...INIT and can be eliminated see possible error messages at the end of the manual AUTO INIT may be repeated then NOTE If the Prophi 6R has been put into operation successfully by AUTO INIT with all valu...

Page 10: ...ontrol series required for the compensation network is again selected via the keys If the required control series should exceptionally not be present Annex 1 the user may define a special one control...

Page 11: ...40 sec Selection is performed via the keys Continue with ENTER 11 DISCONNECTING TIME This refers to the time between disconnecting the capacitors to reduce the momentary network capacitance Setting r...

Page 12: ...l harmonic distortion THD V is exceeded This value can be set under 27 Harmonics in 15 FAN TEMP 15 70 C Input of the switching threshold for the fan BASIC SETTING NO YES NO When the selection is made...

Page 13: ...ay be permanently defined in succession continued switching via ENTER for the following statuses AUTO Automatic normal operation The relevant output is marked by a capacitor symbol FIXED The output is...

Page 14: ...ER Back to 1 TEST RUN This menu point allows the user to check the settings of the PFC controller After activation of the test run the controller switches each stage on and off successively and calcul...

Page 15: ...values of a measurement can be changed for special applications here 6 SWITCHING POWER max 100 kvar multiples of the smallest stage This factor specifies the maximum power which may be switched in on...

Page 16: ...ified here see point 14 16 TEST ATTEMPTS 5 1 9 When at least this number of successive measurements has resulted in a fault in the capacitor power a C fault message is output 17 OUTPUT 1 STEP 0 255 0...

Page 17: ...rror messages s above Example 3 ALARM DELAY TIME 10 min 1 255min Time after which the alarm relay will respond 4 UNDERVOLTAGE 50 20 100 meas voltage below this threshold will switch OFF all stages at...

Page 18: ...nk Disadvantage This mode can only be used in control series with groups of the same stage power and long settling time as every switching step corresponds to the value of the smallest stage 3 Intelli...

Page 19: ...ored The controller is then set to automatic operation with the operating mode key It is now ready for operation Section 12 Maintenance and warranty The controller should need no maintenance if the op...

Page 20: ...ring voltage and current l and k Check phase position See above Current in measuring range Line interruption Wrong current converter factor Current transformer short circuited Check current converter...

Page 21: ...AC 1000 W Programmable Illuminated graphic display 2 x 16 characters with convenient operating level 20 1 Sequential connection loop connection or self optimized switching response Four quadrant opera...

Page 22: ...s if the required control series is not available for any reason The last control series Control Series E is selected by pressing the Programming key point 4 Control series and confirmed with ENTER Th...

Page 23: ...rations warning Fast discharge Phase shift U I C Test C Fail Test Attempts Power 1 stage Control Default setting ENGLISH 1000 A 5 A 6 1 INTELLIGENT 25 00 kvar 0 98 IND 230 V L N NO 40 sec 40 sec 60 se...

Page 24: ...Prophi 6R 24 24...

Page 25: ...ME 60 s 13 ALARM TEMP 55 C 14 MESSAGE RELAY FAN 15 FAN TEMP 30 C 8 TEMPERATURE 25 0 C 9 HARMONICS 3 V 0 5 I 0 1 10 HARMONICS THD V 0 5 I 0 3 11 SYSTEM POWER 88 88 kvar 12 ENERGY 88 88 kWh SOFTWAREVERS...

Page 26: ...SAT UNDERCOMPENSAT HARMONICS OVERTEMPERATURE OVERCURRENT UNDERVOLTAGE SWITCH OPERATIONs MEAS CURRENT C1 AUTO FIXED OFF C2 AUTO FIXED OFF C3 AUTO FIXED OFF C4 AUTO FIXED OFF C5 AUTO FIXED OFF C6 AUTO F...

Page 27: ...Prophi 6R 27...

Page 28: ...Janitza electronics GmbH Vor dem Polst ck 6 D 35633 Lahnau Tel 49 6441 9642 0 E Mail info janitza de info janitza de www janitza de...

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