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Jacobsen ZB Series, Safety, Operation And Maintenance Manual

The York ZB Series product is a high-quality HVAC system that ensures optimal comfort in any space. For detailed instructions on installation and operation, make sure to download the free Installation Manual from manualshive.com. This user manual provides all the necessary information for a smooth setup and maintenance of your York ZB Series product.

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1 CONTENTS

SECTION ................................................ PAGE

SECTION................................................. PAGE

SECTION.................................................PAGE

© 20

21 R

ansomes Jacobsen Limited. All Rights Reserved

INTRODUCTION

I

MPORTANT

  ............................................................3

P

RODUCT

 I

DENTIFICATION

 .......................................4

G

UIDELINES

 F

OR

 T

HE

 D

ISPOSAL

 O

F

 S

CRAP

 

P

RODUCTS

 .............................................................6

D

URING

 S

ERVICE

 L

IFE

 ............................................6

E

ND

 O

F

 S

ERVICE

 L

IFE

 ............................................6

P

ARTS

 M

ANUAL

 ......................................................7

K

EY

 N

UMBERS

  .......................................................7

SAFETY INSTRUCTIONS

H

OW

 T

O

 O

PERATE

 S

AFELY

  ....................................9

S

AFE

 O

PERATION

 ...................................................9

P

REPARATION

  ........................................................9

O

PERATION

 ...........................................................10

ROPS  ..................................................................11

S

AFE

 H

ANDLING

 O

F

 F

UELS

 ....................................11

M

AINTENANCE

 A

ND

 S

TORAGE

 ................................11

W

HEN

 Y

OU

 P

UT

 T

HE

 M

OWER

 O

N

 A T

RAILER

 .........12

I

MPORTANT

 S

AFETY

 N

OTES

  ...................................13

DECALS

S

AFETY

 D

ECALS

 ....................................................16

CONTROLS

O

PERATOR

 W

ORKSTATION

  ....................................20

C

ONTROL

 P

ANEL

 ...................................................21

S

TARTER

 K

EY

 S

WITCH

  ..........................................22

T

HROTTLE

 C

ONTROL

 R

OTARY

 ................................22

P

ARKING

 B

RAKES

 ..................................................22

T

RANSPORT

 L

OCK

 S

WITCH

  ....................................22

C

UTTER

 S

WITCH

  ...................................................23

4 W

HEEL

 D

RIVE

 I

N

 R

EVERSE

 D

IRECTION

 S

WITCH

 ...23

C

RUISE

 C

ONTROL

 S

WITCH

  ....................................23

DPD S

WITCH

 ........................................................23

A

UXILIARY

 H

YDRAULIC

 S

ERVICES

 K

IT

 S

WITCH

 

(O

PTIONAL

) ...........................................................24

L

IGHT

 S

WITCH

 (O

PTIONAL

)  ....................................24

H

AZARD

 W

ARNING

 S

WITCH

 (O

PTIONAL

)  .................24

R

OTATING

 B

EACON

 (O

PTIONAL

) .............................24

L

IFT

/

LOWER

 S

WITCHES

 ..........................................25

I

NDICATOR

 L

AMPS

  .................................................25

W

EIGHT

 T

RANSFER

 B

UTTON

 ..................................25

VISUAL DISPLAY

V

ISUAL

 D

ISPLAY

 ....................................................26

S

TARTUP

 S

CREEN

 .................................................26

W

ARNING

 / S

ERVICE

 S

CREEN

  ................................26

F

IRST

 S

CREEN

  ......................................................27

E

NGINE

 S

TART

 ......................................................27

T

HE

 E

NGINE

 W

ILL

 N

OT

 S

TART

 ...............................27

R

EVERSE

 F

AN

 M

ANUAL

 O

PERATION

 .......................28

T

IME

 D

ISPLAY

 O

PTION

 ...........................................28

M

AIN

 M

ENU

 S

ELECT

 ..............................................28

C

LOCK

 S

ELECT

  .....................................................29

D

ATE

 S

ELECT

........................................................29

T

IME

 S

ELECT

.........................................................29

D

ATE

 F

ORMAT

 .......................................................29

S

ERVICE

 M

ENU

  .....................................................30

F

AULT

 L

OG

  ...........................................................30

F

AULT

 L

OG

 D

ETAIL

.................................................31

S

ERVICE

 M

ENU

 - T

IME

 U

NTIL

 S

ERVICE

....................31

T

IME

 U

NTIL

 S

ERVICE

..............................................31

D

IAGNOSTICS

.........................................................32

I/O D

IAGNOSTICS

  ..................................................32

C

ONNECTOR

 J1  ....................................................32

C

ONNECTOR

 J2 .....................................................32

C

ONNECTOR

 J3 .....................................................33

C

ONNECTOR

 J4 .....................................................33

C

ONNECTOR

 J5 .....................................................33

C

ONNECTOR

 J6 .....................................................33

ECU (E

NGINE

 C

ONTROL

 U

NIT

) M

ONITOR

 (J1939) ..34

S

ERVICE

 M

ANAGER

 P

IN

 I

NPUT

 ...............................34

ECU M

ONITOR

 I

NFORMATION

 (J1939) ...................34

I

NFORMATION

 S

CREEN

 O

NE

 ...................................34

I

NFORMATION

 S

CREEN

 T

WO

  ..................................35

ECU M

ONITOR

 R

ESERVED

 (J1939)  .......................35

R

ESERVED

 S

CREEN

 O

NE

 .......................................35

R

ESERVED

 S

CREEN

 T

WO

  ......................................35

M

ODE

 M

ENU

  .........................................................36

A

UTOMATIC

 / M

ANUAL

 / C

REEP

 M

ODE

 S

ELECTION

 ..36

M

EASURE

 U

NITS

 M

ENU

  .........................................36

M

EASURE

 U

NITS

  ...................................................37

P

IN

 M

ENU

 .............................................................38

I

NPUT

 P

IN

  .............................................................38

C

RUISE

 C

ONTROL

  .................................................38

C

RUISE

 S

ELECT

  ....................................................38

C

ROSS

 C

UT

  ..........................................................39

C

ROSS

 C

UT

 A

CTIVE

 / I

NACTIVE

...............................39

V

EHICLE

 S

PEED

.....................................................39

M

AXIMUM

 S

PEED

 S

ETTINGS

 M

ENU

 .........................39

P

IN

 C

HANGE

..........................................................40

N

EW

 P

IN

 ...............................................................40

I

NCLINOMETER

  ......................................................40

S

ET

 D

EFAULT

 P

ARAMETERS

  ..................................40

D

RIVE

 M

ODES

 .......................................................41

F

AN

 D

RIVE

 ............................................................41

B

RIGHTNESS

 A

DJUST

  ............................................41

L

ANGUAGE

 M

ENU

...................................................42

L

ANGUAGE

 O

PTION

  ...............................................42

W

ARNING

 O

IL

-

PRESSURE

 F

AULT

 ............................42

W

ARNING

 S

LOPE

 A

NGLE

 - I

NHIBIT

 L

IFT

  ..................42

W

ARNING

 S

LOPE

 A

NGLE

 - I

NHIBIT

 C

UT

 .................. 43

W

ARNING

 O

IL

-

PRESSURE

 F

AULT

  ........................... 43

W

ARNING

 C

LEAR

 R

ADIATOR

 S

CREENS

  .................. 43

W

ARNING

 E

NGINE

 F

AULT

 ...................................... 44

W

ARNING

 F

OOT

 P

EDAL

 F

AULT

  .............................. 44

W

ARNING

 B

ATTERY

 F

AULT

 .................................... 44

W

ARNING

 C

HARGE

 F

ILTER

 B

LOCKED

  .................... 44

W

ARNING

 H

YDRAULIC

 O

IL

-

LEVEL

 L

OW

  .................. 45

W

ARNING

 S

ERVICE

 N

EEDED

  ................................. 45

W

ARNING

 S

OLENOID

 F

AULT

  .................................. 45

W

ARNING

 (TST) T

ILT

 S

ENSOR

 T

ECHNOLOGY

 F

AULT

45

W

ARNING

 M

AXIMUM

 S

LOPE

 A

NGLE

 E

XCEEDED

 ...... 46

CONTROLS CONTINUED

T

RACTION

 P

EDAL

  ................................................. 46

S

TEERING

 T

ILT

 C

ONTROL

  ..................................... 46

H

ORN

 ................................................................... 46

P

OWER

 O

UTLET

  ................................................... 47

S

EAT

 R

IGHT

-

SIDE

 A

RMREST

 A

ND

 P

OD

  .................. 47

T

OW

 V

ALVE

 .......................................................... 48

P

ARKING

 B

RAKE

 R

ELEASE

 V

ALVE

  ......................... 48

L

IGHTING

 K

IT

 (O

PTIONAL

)  ..................................... 48

CABIN CONTROLS

C

AB

 C

ONTROLS

 .................................................... 49

OPERATION

D

AILY

 I

NSPECTION

................................................. 50

O

PERATOR

 P

RESENCE

 A

ND

 S

AFETY

 I

NTERLOCK

 

S

YSTEM

  ............................................................... 51

P

ROCEDURE

 F

OR

 O

PERATION

 ............................... 52

T

O

 F

IT

 T

HE

 C

UTTER

 D

ECKS

 T

O

 T

HE

 M

ACHINE

....... 53

O

PERATION

 O

F

 T

HE

 M

ACHINE

  .............................. 55

H

OW

 T

O

 S

TART

 T

HE

 E

NGINE

 ................................ 55

H

OW

 T

O

 D

RIVE

  .................................................... 55

H

OW

 T

O

 M

OW

 ...................................................... 56

T

O

 S

TOP

 T

HE

 E

NGINE

  .......................................... 56

T

O

 R

EMOVE

 A B

LOCKAGE

 F

ROM

 C

UTTING

 U

NITS

 .. 56

T

RANSPORTING

 O

N

 A T

RAILER

  ............................. 57

S

LINGING

 A

ND

 J

ACKING

 T

HE

 M

ACHINE

 .................. 57

M

OWING

 O

N

 S

LOPES

 ............................................ 58

ADJUSTMENTS

G

ENERAL

 P

RECAUTIONS

........................................ 62

E

NGINE

 B

ELTS

  ..................................................... 62

W

EIGHT

 T

RANSFER

 A

DJUSTMENT

 .......................... 63

W

HEEL

 A

ND

 S

TEERING

 A

LIGNMENT

/

ADJUSTMENT

  .. 63

H

EIGHT

 O

F

 C

UT

 A

DJUSTMENT

  .............................. 65

H

EIGHT

 O

F

 C

UT

 A

DJUSTMENT

 (W

ING

 A

ND

 F

RONT

 

U

NITS

)  ................................................................. 66

G

ENERAL

 I

NSTRUCTIONS

 F

OR

 G

RAMMER

 S

EATS

  ... 68

S

EAT

 (G

RAMMER

 M

SG

85 ...................................... 69

A

IR

 S

USPENSION

 S

EAT

 (G

RAMMER

 M

SG

75 -521) .. 70

W

EIGHT

 A

DJUSTMENT

  .......................................... 70

F

RONT

 A

ND

 B

ACK

 A

DJUSTMENT

  ........................... 70

B

ACKREST

 E

XTENSION

  ......................................... 70

L

UMBAR

 S

UPPORT

 (O

PTION

) ................................. 71

L

EFT

 H

AND

 A

RMRESTS

 ......................................... 71

A

RMREST

 A

DJUSTMENT

  ........................................ 71

B

ACKREST

 A

DJUSTMENT

 ....................................... 71

M

AINTENANCE

 ...................................................... 72

A

IR

 S

USPENSION

 S

EAT

 (G

RAMMER

 M

SG

95 -721)... 73

W

EIGHT

 A

DJUSTMENT

  .......................................... 73

H

EIGHT

 A

DJUSTMENT

  ........................................... 73

A

RMRESTS

 A

DJUSTMENT

 (O

PTION

)  ....................... 73

A

RMREST

 (O

PTION

) .............................................. 74

B

ACKREST

 A

DJUSTMENT

 (O

PTION

) ........................ 74

L

UMBER

 S

UPPORT

 (O

PTION

) ................................. 74

B

ACKREST

 A

DJUSTMENT

 (O

PTION

) ........................ 74

F

ORE

 / A

FT

 A

DJUSTMENT

 (O

PTION

)  ...................... 75

M

ULTIFUNCTION

 A

RMREST

 (O

PTION

) ..................... 75

M

AINTENANCE

 ...................................................... 75

MAINTENANCE AND LUBRICATION

M

AINTENANCE

 A

ND

 L

UBRICATION

 C

HARTS

  ............ 76

G

ENERAL

 P

RECAUTIONS

 ....................................... 78

E

NGINE

 ................................................................ 80

E

NGINE

 L

UBRICATION

  ........................................... 81

E

NGINE

 A

UXILIARY

 B

ELTS

 ..................................... 82

E

NGINE

 C

OOLANT

.................................................. 82

H

YDRAULIC

 S

YSTEM

  ............................................. 84

H

YDRAULIC

 F

ILTER

  ............................................... 85

H

YDRAULIC

 T

EST

 P

ORTS

  ...................................... 86

F

UEL

 .................................................................... 89

F

UEL

 S

YSTEM

  ...................................................... 88

A

IR

 C

LEANER

  ....................................................... 89

B

ATTERY

 .............................................................. 90

C

HARGE

 T

HE

 B

ATTERY

 ......................................... 91

E

NGINE

 E

XHAUST

 ................................................. 91

D

IESEL

 P

ARTICULATE

 F

ILTER

  ................................ 92

H

YDRAULIC

 H

OSES

 ............................................... 93

T

YRES

  ................................................................. 94

W

HEEL

 M

OUNTING

 P

ROCEDURE

  ........................... 94

S

HACKLE

 "M" C

ARBIDE

 F

LAIL

 B

LADE

 M

AINTENANCE

 95

I

NSPECTING

 B

LADES

 ............................................. 96

S

HARPENING

 B

LADES

  ........................................... 96

B

ELT

 A

DJUSTMENT

  ............................................... 96

F

OLDING

 ROPS  ................................................... 97

C

ARE

 A

ND

 C

LEANING

  ........................................... 98

M

OWER

 S

TORAGE

  ................................................ 99

L

UBRICATION

 O

F

 C

UTTING

 U

NIT

 ........................... 100

PROBLEM SOLVING

E

NGINE

 P

ROBLEM

 D

IAGNOSTICS

  .......................... 102

QUALITY OF CUT

Q

UALITY

 O

F

 C

UT

 P

ROBLEM

 S

OLVING

  ................... 104

T

HE

 S

TEP

 C

UT

  .................................................... 105

S

CALPING

 ............................................................ 106

S

TRAGGLERS

 ....................................................... 107

S

TREAKS

 ............................................................. 108

W

INDROWING

  ...................................................... 109

M

ISMATCHED

 C

UTTER

 D

ECKS

  .............................. 110

W

ASH

 B

OARDING

 ................................................. 111

M

ARCELLING

  ....................................................... 112

T

ORN

 C

ROWNS

  ................................................... 113

L

AYING

 U

NCUT

 G

RASS

 ......................................... 114

FUSES AND RELAYS

F

USE

 A

ND

 R

ELAY

/

COMPONENT

 I

DENTIFICATION

  .... 116

SPECIFICATIONS

E

NGINE

 S

PECIFICATION

......................................... 119

D

IMENSIONS

 & W

EIGHTS

 (ROPS M

ACHINE

)  ......... 120

D

IMENSIONS

 & W

EIGHTS

 (C

AB

 M

ACHINE

).............. 122

M

ACHINE

 S

PECIFICATION

  ..................................... 124

V

IBRATION

 ........................................................... 126

N

OISE

  ................................................................. 126

S

LOPES

 ............................................................... 126

C

UTTING

 P

ERFORMANCE

 ...................................... 126

C

UTTER

 D

ECK

 S

PECIFICATION

.............................. 127

R

ECOMMENDED

 L

UBRICANTS

  ............................... 127

A

CCESSORIES

  ..................................................... 127

GUARANTEE

W

ARRANTY

 .......................................................... 128

S

ERVICE

 .............................................................. 128

Summary of Contents for ZB Series

Page 1: ...s ZB DC Product code JHM600 JHM600C 10047569 A GB United Kingdom WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine must be trained in its proper...

Page 2: ...ENSOR TECHNOLOGY FAULT45 WARNING MAXIMUM SLOPE ANGLE EXCEEDED 46 CONTROLS CONTINUED TRACTION PEDAL 46 STEERING TILT CONTROL 46 HORN 46 POWER OUTLET 47 SEAT RIGHT SIDE ARMREST AND POD 47 TOW VALVE 48 P...

Page 3: ...turer are understood to be part of the correct use ALL operators MUST read through this manual and understand the Safety Instructions controls lubrication and maintenance procedures Make sure that you...

Page 4: ...Name G Product code H Product name J Serial number Location of serial number plate The serial number plate A is found on the front of the chassis between the front deck stops next to the environmental...

Page 5: ...thing serial number plate is located on the rear of the deck cover in front of the hydraulic motor and behind the V belts under the belt guard F G H Kg B J West Road Ransom es Europar k Ipswich IP3 9T...

Page 6: ...the necessary lifting equipment Use correct tools and Personal Protective Equipment PPE and take instruction from the technical manuals applicable to the machine Remove and store correctly 1 Batterie...

Page 7: ...ransomesjacobsen com Select the MANUALS tab You have the option to view or Download a PDF version of the parts manual 3 Complete the form included in the technical manual pack supplied with the machin...

Page 8: ...en 8 2 INTRODUCTION NOTES...

Page 9: ...The hazard area in particular in front of and behind the machine must be cleared of any persons animal or objects before starting 3 1 2 Preparation a When you operate the mower wear correct clothing...

Page 10: ...Do not start or stop suddenly on slopes Decrease the speed when you operate on slopes or when you must turn Use caution when you change direction Turf condition can change the mower stability Use caut...

Page 11: ...hat can cause the ignition of fuel or fuel vapors d Never fill the fuel containers inside a vehicle or on a truck or trailer with a plastic liner Always put the fuel container on the ground away from...

Page 12: ...n a few hours or gangrene can occur n When you service the hydraulic system make sure the hydraulic fittings tubes and hoses are tightened to the correct torque Make sure the hydraulic system is in go...

Page 13: ...cian If additional information or service is needed Contact your Authorised Jacobsen Dealer who knows the latest methods to service this equipment and can give that service WARNING The interlock syste...

Page 14: ...th a ROPS to follow the machinery directive 2006 42 EC sections 3 2 2 seating 3 4 3 rollover ANSI B71 4 2012 section 20 7 Jacobsen Limited recommends that the owner user of the machine completes a loc...

Page 15: ...combined value of the activities WARNING Never mow if there is a risk of lightning or you hear thunder If you are in the middle of mowing stop In a safe place turn off the engine and go inside a build...

Page 16: ...en 16 4 DECALS 4 1 SAFETY DECALS _______________________________________________________ A A B C D E F G H J N K L M M 16 a b c d e g f...

Page 17: ...The machine K 4170640 Caution Stop Engine Remove the Starter Key Lock Deck in its Vertical Position Before Carrying Out Maintenance Under Deck L 4164860 Caution Hydraulic Oil M 4165644 Caution No Ste...

Page 18: ...G G C A H D STOP 10 mm 6 kg 4200261 J K L 1 2 3 4 5 6 A B C HOLE 1 2 3 4 5 6 46 mm 42 mm 38 mm 34 mm 30 mm 65 mm 61 mm 57 mm 53 mm 49 mm 45 mm 80 mm 76 mm 72 mm 68 mm 64 mm 683564 C B A N 1 37 1 72 b...

Page 19: ...or D 4164861 Forward Reverse Traction Pedal E 4286422 Hydraulic Fluid F 009039870 Jack Hook Point G 4164580 Lubrication Point H 4327287 Guarding Decal J 4400259 Flail Hazard K 4400260 Tighten Hardware...

Page 20: ...NTROLS 5 1 OPERATOR WORKSTATION _________________________________________ 5 3 5 8 5 4 7 5 1234 5 1234 5 12V 10A 5 2 7 6 1234 5 1234 5 1234 5 12V 10A 5 6 1234 5 1234 5 12V 12V 12V 10A 5 2 5 6 5 8 5 3 5...

Page 21: ...itch Optional M Hazard switch Optional N Beacon switch Optional P Right hand unit lift lower switch Q Centre unit lift lower switch R Left hand unit lift lower switch S Cutting unit engaged LCD T Righ...

Page 22: ...ncrease the engine speed and toward the left to decrease the engine speed NOTE Operate the engine at full speed 5 2 C PARKING BRAKES___________________________________________________ Move the orange...

Page 23: ...ntrol Push the rocker switch to engage the cruise function To disengage cruise control Push the rocker switch to disengage the cruise function Note Operation of the transmission pedal applying the par...

Page 24: ..._____ Allows manual operation of the road lights Position 1 OFF Position 2 Side Marker Lights Position 3 Dipped Beam Note Position 3 needs the ignition in the ON position 5 2 M HAZARD WARNING SWITCH O...

Page 25: ...et the blade continue rotating without stopping If the lever is held and the unit lifts above the cross cut position the unit will continue to lift and the blade will stop rotating at 400mm The lift w...

Page 26: ...l become visible over the top of the warning screen The operator must confirm the fault before they can move to the main screen WARNING If incorrectly used this machine can cause severe injury Those w...

Page 27: ...gnition key is turned to the start position this screen is shown If the parking brake is applied the cutting unit switch is in the OFF position and the foot pedal is in the Neutral position When the o...

Page 28: ...llreplacethefanicon Whenthecycle hasbeencompletedthe fuelpump indicator will replace the fan icon 5 2 Z 8 TIME DISPLAY OPTION _____________________________________________ This display this displays t...

Page 29: ...___________________________________________ Press the button and the hour is underlined Press the button up and down to move the count Press the button to accept and move to the minute underlined Pres...

Page 30: ...that next occurs will write over the oldest fault This information is got with the service tool or can be seen on the errors page of the service menu Press the button to select press the button up an...

Page 31: ...2 Z 19 TIME UNTIL SERVICE ______________________________________________ This screen displays the time until the service is needed Press the button to return to previous menu To reset the service hou...

Page 32: ...s Press the left side button to return to I O diagnostics menu On and OFF shown for illustration purposes only Diagnostics Water Temp deg C 60 5 Fuel Level pct 100 Sys Voltage V 11 8 Cutter h 0 0 SW V...

Page 33: ...t Lower Input J3 6 Weight Transfer Switch J3 7 Right Hand Wheel Speed Sensor J3 8 Left Hand Wheel Speed Sensor J3 9 Signal Ground J3 10 Engine TPS J3 11 Not Used J3 12 Traction Pedal OFF ON ON O O O O...

Page 34: ...n 5 2 Z 30 ECU MONITOR INFORMATION J1939 ________________________________ Select the J1931 information and accept 5 2 Z 31 INFORMATION SCREEN ONE ________________________________________ This screens...

Page 35: ...old temperature C engine torque percent and engine oil pressure KPa Press the button up and down to move between screen one and two 5 2 Z 35 RESERVED SCREEN TWO _______________________________________...

Page 36: ...al Mode Works as a conventional mechanical over hydraulic drive system 2 Auto Mode Automatic drive features enabled AdaptiCut Load sensing system adjusts ground speed to maintain optimum cutting perfo...

Page 37: ...evious menu Select volume and accept Press the button up and down to move between liter gal and imperial gal Press the button to return to previous menu Select the temperature and accept Press the but...

Page 38: ...Z 42 CRUISE CONTROL ________________________________________________ Select cruise control and accept 5 2 Z 43 CRUISE SELECT __________________________________________________ Select between mow mode...

Page 39: ...D SETTINGS MENU _________________________________ Use the button up and down to move between transport and mow speed and creep speed Press the button to accept Select which transport and mow speeds ar...

Page 40: ...o move between Enabled or Disabled Select To accept 5 2 Z 51 SET DEFAULT PARAMETERS Select the Set Default Parameters and accept Select To accept Press the button up and down to move between YES or NO...

Page 41: ...and select To accept To use manual start the reverse fan cycle select Manual and select To accept Press the button and to increase or decrease Timer Set Up Select To accept 5 2 Z 54 BRIGHTNESS ADJUST...

Page 42: ...is happens during operation Stop the engine and check the oil level Top up if necessary If the problem persists consult your service dealer Press the button below the to confirm the fault 5 2 Z 58 WAR...

Page 43: ...elow the normal level If this happens during operation Stop the engine and check the oil level Top up if necessary If the problem persists consult your service dealer Press the button below the to con...

Page 44: ...ne as soon as possible and contact your service dealer When this fault occurs the machine goes into limp home mode Press the button below the to confirm the fault 5 2 Z 64 WARNING BATTERY FAULT ______...

Page 45: ...shown in the maintenance chart Press the button below the to confirm the fault 5 2 Z 68 WARNING SOLENOID FAULT _______________________________________ When this screen is shown there is a hydraulic c...

Page 46: ...he forward speed that you need To stop Carefully return the foot pedal to the Neutral position To move in the reverse direction press the bottom B of the foot pedal 5 4 STEERING TILT CONTROL _________...

Page 47: ...tion of the controls a Release the hand wheel A b To lift or lower the armrest use two hands The armrest will move in an arc X c When the correct position is reached tighten the hand wheel A To rotate...

Page 48: ...tely in after you release lock wheel B Use the hand pump C to create enough pressure to release the brakes 50 to 60 strokes will give 90 seconds of brake release When complete rotate the handwheel A c...

Page 49: ...s M8 15A Wiper front M7 25A Front screen heating M6 7 5A Radio 15 M5 20A Working lights locater lighting left M4 10A Wiper rear marker lights M3 15A Air condition Fan condenser M2 7 5A Air condition M...

Page 50: ...en 50 5 CONTROLS NOTES...

Page 51: ...en 51 5 CONTROLS...

Page 52: ...is clean All fluids must be at the full mark with the engine cold 3 Check all tyres for the correct pressure 4 Do a visual inspection of the flail heads looking for indication of wear on the cutting...

Page 53: ...ow the check sign across the chart Turn off the engine between each test Test 1 Shows the normal start procedure The operator must be in the driver seat and the cutter switch disengaged and the park b...

Page 54: ...nd any damage to their property 7 Be careful when you cut surfaces that are near to gravel areas roadway parking areas cart paths Stones released from the equipment can cause injuries to persons and d...

Page 55: ...and remove the ignition key 2 Position the flail deck in front of the vehicle and align the lift arms with the unit mounting bracket 3 Apply a small amount of grease to pin B and then slide the pins...

Page 56: ...deck mounting bracket G Tighten bolt L to secure pin F in place tighten bolt J 6 Remove the hose plugs and fit the hoses to the flail brake valve on the cutting unit CAUTION The flail blades must be...

Page 57: ...must return to the RUN position and move the throttle to the low idle position 6 7 HOW TO DRIVE _______________________________________________________ 1 Set the throttle to maximum engine speed 2 Rel...

Page 58: ...TO REMOVE A BLOCKAGE FROM CUTTING UNITS_________________________ 1 Stop and lift the cutter decks before you move the machine to level ground 2 Turn off the engine and remove the ignition key 3 Wear...

Page 59: ...trailer manufactures and towing vehicle manufactures handbooks before towing 6 12 SLINGING AND JACKING THE MACHINE __________________________________ Slinging When slinging the machine a set of four...

Page 60: ...n descending a steep slope always lower implements to the ground to reduce the risk of mower overturning Correct tyre pressure is essential for maximum traction See specification section 8 1 WARNING T...

Page 61: ...the machine is being used whether cutting grass or not on slopes the ROPS frame must be deployed and the seat belt used This rationale is based on the fact that a seat belt must be worn with a ROPS t...

Page 62: ...in Degrees Slope Angle D measured in Grade 3 4 8 8 3 100 5 7 10 0 150 8 5 15 0 6 9 5 16 7 200 11 3 20 0 7 5 11 8 20 8 225 12 7 22 5 9 250 14 0 25 0 275 15 4 27 5 10 15 5 27 8 300 16 7 30 0 11 17 0 30...

Page 63: ...en 62 6 OPERATION 1...

Page 64: ...lt tension is adjusted to prevent the stress on the alternator bearings and to prevent movement on the alternator pulley Use the procedure shown below to check the belt tension at the center of the be...

Page 65: ...le stops are set as follows 1 Park the machine on a flat and level surface turn the steering wheel to the centre position fully lower all the cutting units decks to the ground engage the parking brake...

Page 66: ...and the stop screw 14 With the steering in a straight position and the Alignment Tools still fitted gently push and pull the alignment tool to check for free movement greater than 3mm of free play ma...

Page 67: ...uts ideofthehazardareacouldbe injured by ejected material WARNING Theadjus tmentplatemus talways bes ecuredwithtwobolts Iftheadjus tmentplateis onlys ecuredwithonebolt theworkingdepthcouldchangebyits...

Page 68: ...8 nuts and serrated washers tighten to 24 Nm 17 7 ft lbs 5 Tighten the M8 nut for the bearing housing to 24 Nm 17 7 ft lbf 6 Repeat instructions two to three on the opposite side of the cutting unit 7...

Page 69: ...two to four on the remaining cutting units 6 Once the height of cut has been set start the engine and lower the cutting units to the ground turn off the engine and remove key 7 Visually inspect the cu...

Page 70: ...ed correctly If the seat does not operate correctly have the seat repaired in a GRAMMER workshop Check the seat for damage to the seat suspension and bellows or for an incorrect curve in the lumbar su...

Page 71: ...to the seat cushion Move backward in the seat to get the correct position for the backrest Lower the release lever to put the seat into one of the preset positions C WEIGHT ADJUSTMENT To Adjust The p...

Page 72: ...t damage to the compressor during the weight adjustment the compressor must be operated for less than 1 minute 7 8 2 FRONT AND BACK ADJUSTMENT __________________________________________ To release the...

Page 73: ...ver Loosen the hexagon nut size 13 mm below the cover Adjust the armrests to the correct position 5 steps and tighten the nut again Replace the cap above the nut For right hand arm rest adjustments se...

Page 74: ...for cleaning Attention Do not use a pressure washer to clean the seat When you clean the seat cover make sure that the seat cover does not become wet on each side Use a standard commercially available...

Page 75: ...event damage to the health the setting for the driver s weight must be checked and adjusted as necessary before the vehicle is driven 7 9 2 HEIGHT ADJUSTMENT __________________________________________...

Page 76: ...eight by pulling it upwards over the various increments up to the end stop To remove the backrest extension pull it over the end stop 7 9 6 LUMBER SUPPORT OPTION ______________________________________...

Page 77: ...can be adjusted as well The vertical and longitudinal adjustment are effected at the same time in perceptible steps After adjustment has been terminated tighten the hand wheel safely 7 9 10 MAINTENANC...

Page 78: ...tres 2 1 Imp gals 2 51 US gals 10 30W see specification below Hydraulic Oil with filter 50 2 litres 11 0 Imp gals 13 3 US gals Total Equivis ZS46 ISO VG 46 Radiator Coolant 7 6 litres 1 67 Imp gals 2...

Page 79: ...heck all rotor fasteners replace all missing hardware and cutters 8 27 8 20 8 17 8 25 8 20 8 20 After 30 hours of operation Drive belt inspection and adjust tension Lubricate shafts and pins 8 23 8 27...

Page 80: ...s Check radiator hoses and clamps Check air cleaner element Adjust auxiliary belt tension Check air intake hose 8 12 8 5 Every 400 hours Change engine oil Change engine oil and filter cartridge 8 4 8...

Page 81: ...dicated by must be done after the first 50 hours of operation 3 Consult your local Kubota dealer for this service The items listed above marked are registered as emission related critical parts by Kub...

Page 82: ...of the maximum service life of the engine The replacement engine manuals are available from the engine manufacturer The operation and maintenance during the first 50 hours of a new engine can make a...

Page 83: ...oil drain plug C from the bottom of the crankcase and clean with a cloth b Drain engine oil into a container c Replace the drain plug C and fill the engine with the correct quantity and grade of oil...

Page 84: ...sen the belt A deflection of 3 16 in 4 7 mm is needed at the center E with a load of 4 62 lbs 2 09 kgf 20 5 N 3 Tighten the pivot hardware C 8 6 ENGINE COOLANT ________________________________________...

Page 85: ...c Replace the plastic cap How to change coolant a To drain coolant remove the bottom hose A from the radiator Drain the engine coolant into a container b Replace the bottom hose A on to the radiator...

Page 86: ...l the tank with hydraulic fluid through filler A d Start the engine and remove the air from the hydraulic system Operate all mower functions for 5 minutes to remove the air and to balance the hydrauli...

Page 87: ...er with hydraulic fluid and lubricate the filter O ring with hydraulic fluid before you assemble the new filter Tighten the filter with your hand b Operate the engine at idle speed for five minutes to...

Page 88: ...sts must be done with the hydraulic oil at the normal temperature of the engine unless specified at a different temperature Test Ports 1 Charge pressure 20 Bar 2 Bar 2 Forward traction pressure engine...

Page 89: ...act with the fuel plan to change the parts Low emission Diesel engines use higher pressure injection equipment The presence of Copper Lead and Zinc in Diesel fuel can accelerate wear in fuel pumps and...

Page 90: ...rtridge to the filter base Tighten the cartridge with your hand e Bleed air from the fuel system How to bleed the air from the fuel system After water is drained from the fuel system fuel filter cartr...

Page 91: ...lean the outside of the filter housing then remove the old primary and secondary elements carefully Clean the inside of the filter housing Make sure dust and other particles do not get into the engine...

Page 92: ...ou try to jump start the engine check the condition of the drained battery b Connect the positive battery terminal of the charged battery to positive battery terminal of the drained battery c Connect...

Page 93: ...und of the exhaust stop the engine immediately Identify the problem and have the system repaired Torque all exhaust manifold hardware equally Tighten or replace the exhaust clamps WARNING Charge the b...

Page 94: ...disabled Level 1 Engine will enter Active Regen state unless Inhibit Regen switch is in the INHIBIT position Normal Active Regen is completed in approximately 20 minutes If the particle material level...

Page 95: ...you disconnect any hydraulic component tag or mark the location of each hose then clean the area around the fittings To stop the entry of dirt into the system when you disconnect the component be prep...

Page 96: ...e wheel to make sure of full contact between surface of wheel and hub Tighten all hardware with your fingers then torque hardware in the order shown When possible tighten nuts in the top position Chec...

Page 97: ...than expected wear Failure to replace damaged parts can cause parts to be thrown out without warning More than expected wear or damaged parts will unbalance the rotor and cause lasting damage When yo...

Page 98: ...d bottom of the belt cover Do not discard 3 Remove belt cover B 4 Visually inspect the belt for any damage or wear 5 Using a 17mm spanner loosen the motor mount nuts C do not remove 6 To tighten the b...

Page 99: ...ar the seat belt with the ROPS in the folded position CAUTION Keep the ROPS hardware correctly fastened Do not do any welding operations Do not drill change or bend the ROPS Replace damaged ROPS Do no...

Page 100: ...ax to the equipment for maximum paint protection NOTICE Do not wash any part of the mower that is hot Use cold water and automotive cleaners CAUTION It is important not to use high pressure water or a...

Page 101: ...arts Manual Battery Remove clean and keep the battery in the upright position on a surface that is not metal in a cool dry location To prevent increased battery discharge do not keep the battery on a...

Page 102: ...Fill the fuel tank with fuel Bleed the fuel system Make sure the tyres are correctly inflated Remove all oil from the blades Adjust the cutting height Start the engine at 1 2 throttle Allow the engine...

Page 103: ...en 101 MAINTENANCE AND LUBRICATION 8 Caster wheel mounting pivot D Rear roller E Flail rotor bearing housing F D E E F F...

Page 104: ...ng oil filter flow is not decreased A dirty filter element can cause loss of lubrication Change the filter element The air cleaner is dirty Clean the filter element every 100 hours of operation Inject...

Page 105: ...radiator screen or radiator fins are dirty Clean screen or fin carefully The radiator or coolant lines are dirty Clean or replace the radiator and parts The fan radiator or radiator cap has defects Re...

Page 106: ...to measure the mower performance When the work is completed repeat the test cut to check the mower performance The following items must be checked to make sure of an accurate test cut 1 Mowing ground...

Page 107: ...utting units Refer to Parts and Maintenance Manual Worn roller bearings or deck caster wheels Check and replace the roller bearings deck caster wheels Cutting unit movement is decreased Check and remo...

Page 108: ...e cause is a low height of cut HOC setting rough surface Possible Cause Correction The HOC height of cut settings are low for the conditions Check and adjust the HOC settings The mower can not follow...

Page 109: ...ncor rectly cut grass Possible Cause Correction The cutting blade is blunt Replace damaged blades Cutting at more than the recommended speed Decrease the cutting speed Mowing in the same direction Cha...

Page 110: ...mow Possible Cause Correction Damaged blade Replace damaged blades When you turn suddenly the cutting units do not cut all the area Make the turns slow and allow the cutting units to cut the complete...

Page 111: ...ut grass in the corner of the cutting units or between the cutting units that leaves lines in the direction of travel Possible Cause Correction Grass is too tall Mow more often Mowing while grass is w...

Page 112: ...HOC is not set equally on all the units Check and adjust the HOC on all cutting units to same height Refer to Maintenance Section Difference in rotary cutting unit speeds Check operation of the cutti...

Page 113: ...motion in the cutting unit s This condition is found mostly on mowers with multiple suspended cutting units but other causes can produce the same result Washboarding may also be caused by variations i...

Page 114: ...rance In most cases the wave tip to tip distance is 2 in 5 cm or less Possible Cause Correction Mowing ground speed is too fast Reduce mowing ground speed HOC height of cut setting is too low for turf...

Page 115: ...owns are torn up rather than cut Possible Cause Correction Too much material Cut more frequently increase HOC Worn Flail edge Replace damaged blades Mowing ground speed is too fast Reduce mowing groun...

Page 116: ...grass height Reduce HOC Too much material to clear rear of unit brought round the unit pushing over the grass Reduce mowing ground speed Lot of dead damp grass wrapped on the front of the flail cutti...

Page 117: ...en 115 QUALITY OF CUT 10 NOTES...

Page 118: ...en 116 11 FUSES RELAYS AND CONTROLLER 1 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 5 1 5 2 R1 R2 R3 R4 R5 2 1 2 3 4 5 6 11 1 FUSE AND RELAY COMPONENT IDENTIFICATION _________________________...

Page 119: ...d Switch 3 5A Key Switch to Indicators 4 15A Key Switch to Front Head Lights 5 7 5A Key Switch to Side Rear Brake And Reverse Lights 6 FUSE HOLDER 4 Fuse Rating Protected Circuits 1 20A Battery Positi...

Page 120: ...en 118 11 FUSES RELAYS AND CONTROLLER NOTES...

Page 121: ...49 HP rpm 48 6 kW 2700 rpm 65 2 HP 2700 rpm Maximum Torque Rotating Speed 198 5 N m min 1600 rpm 20 2 kg m min 1600 rpm Maximum Bare Speed 2850 50 rpm Idle Speed 1400 100 rpm Firing order 1 3 4 2 Dire...

Page 122: ...1 In H Maximum height with ROPS frame down and flail units up in transport position 173 cm 68 1 In J Maximum height with ROPS frame down and flail units down 170 cm 66 9 In K Maximum length all units...

Page 123: ...en 121 SPECIFICATIONS 12 B A D C F E G K L M H J B A D C F E K M H J B A D C F E G K L M H J A D B C F E G K L M H J...

Page 124: ...m width transport with wing deck set at maximum height of cut 221 cm 87 In G Maximum height 220 cm 86 6 In H Maximum length all units down 376 1 cm 148 1 In J Wheel base 165 cm 65 In K Wheel track fro...

Page 125: ...en 123 SPECIFICATIONS 12 B A D C F E G K L M H J A D B C F E G K L M H J B A D C F E G K L M H J B A D C H F E G L K...

Page 126: ...al displacement cylinders to rear wheels Cooling System Side by side pressurised radiator hydraulic oil cooler 7 8 litre 8 25 qt Reversing Fan Hydraulically driven temperature controlled reversible en...

Page 127: ...n measurement was carried out with the machine traveling in a straight line at a speed close to 6 km h on a flat horizontal level surface The height of cut was set at the lowest position and the cutti...

Page 128: ...the machine was tested for sound power Noise in the Environment The Machinery Safety Directive 2006 42 EC And Noise Emission In The Environment By Equipment For Use Outdoors Directive 2000 14 EC By c...

Page 129: ...hts and Mirror Kit Cabin EU LMAC531A Beacon Kit LMAC665 R65 Beacon Kit WL065 Armaturf Tyre Kit 4184540 Bat for clearing blockages Description Front Unit 160cm 63 in front flail deck with 30 5cm workin...

Page 130: ...en 128 12 SPECIFICATIONS 1...

Page 131: ...een established and these details are available from your supplier When service attention or spares are required for the machine within or after the warranty period your supplier or any authorised dea...

Page 132: ...including photocopying recording or other electronic or mechanical methods without the prior written permission of Ransomes Jacobsen Ltd M thing are a registered trademark of M thing Gmbh Co Kg Soest...

Page 133: ......

Page 134: ...e 3 Chemin des Silos ZI du Chapitre 31100 Toulouse T 33 0 5 34 47 86 40 North South America Jacobsen 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA W www jacobsen com 1451 Marvin Griffin Road...

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