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3    SET-UP

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3

   SET-UP

3.1   GENERAL ________________________________________________________________

The set-up and initial testing of the unit should always be
performed by a trained technician, familiar with the
operation of the equipment.

Read Each instruction completely and make sure you
understand it before proceeding with the assembly. Stay
alert for potential hazards and obey all safety
precautions.

The RIGHT, LEFT, FRONT and REAR of the machine are
references from the operator’s seat facing forward.

Accessories not included with this product must be
ordered separately. See instructions provided with
accessory for installation and parts.

3.2

INITIAL INSPECTION _______________________________________________________

1.

Perform a visual inspection of the entire unit, look for
signs of wear, loose hardware, and components that
may have been damaged during transport.

2.

Inspect paint and decals for damage or scratches.
Decals provide important safety and operating
information. Replace all missing or hard to read
decals.

3.

All fluids must be at the full level mark with engine
cold.

Check:

a.

Engine oil level

b.

Hydraulic fluid level 

4.

Make sure air filter connections are tight and cover
is securely in place.

5.

Check tires for proper inflation. Tires have been over
inflated for transport. Correct tire pressure should be
set to 10 psi.

6.

Check for fuel or oil leaks.

7.

Check lube points on reels and tractor for proper
lubrication.

3.3

REEL MOTORS ___________________________________________________________

1.

Remove hardware from each of the mounting studs
on the housing and remove cover plate (Not shown).

2.

Move cutting unit to corresponding location and
assemble motor to housing with hardware removed
in Step 1. Gasket 

(A)

 must be between motor and

housing.

Figure 3A

 

CAUTION

Do not attempt to drive this tractor unless you are
familiar with this type of equipment and know how to
operate all controls correctly.

!

 

CAUTION

The daily inspection should be performed only when
the engine is off and all fluids are cold. Lower mowers
to the ground, engage the parking brake, stop engine,
and remove ignition key.

!

A

Summary of Contents for Greens King IV 62302

Page 1: ...to keep a copy in your customer file Do Not Remove the Safety Operation Manual or Parts Maintenance Manual from the mower For additional information not included in this manual refer to your office c...

Page 2: ...Sway Springs 9 3 6 Grass Catchers 9 3 7 Steering Wheel 10 3 8 ROPS 10 3 9 Fuel Hose Routing 11 3 10 Seat 11 3 11 Reel Adjustments 11 3 12 Operating Checks 12 3 13 Interlock System 12 ADJUSTMENTS 4 1 G...

Page 3: ...t in perfect working order or is without decals guards shields discharge deflectors or other protective devices securely fastened in place 12 Never disconnect or bypass any switch 13 Do not change the...

Page 4: ...prolong the life of your machine and maintain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician If additional information or service is needed con...

Page 5: ...all controls correctly Familiarize yourself with the icons shown above and what they represent Learn the location and purpose of all of the controls and gauges before operating this mower Read Manual...

Page 6: ...Keep hands feet and clothing away from moving parts 5 Never carry passengers 6 Keep bystanders away 10 12 14 16 N P R S T U V W A B C D E F G H J K L M X Reels turn when reel levers are in backlap po...

Page 7: ...e N Throttle Regulates Engine Speed Push Lever forward to increase or pull lever back to decrease engine speed P Choke Pull the choke control knob upwards to close the choke plate when starting a cold...

Page 8: ...and operating information Replace all missing or hard to read decals 3 All fluids must be at the full level mark with engine cold Check a Engine oil level b Hydraulic fluid level 4 Make sure air filt...

Page 9: ...sion spring over pin C Figure 3B 3 5 ANTI SWAY SPRINGS ______________________________________________________ 1 Assemble one 1 2 13 hex jam nut L onto rod M then secure the rod to the bottom rear of f...

Page 10: ...t W and right X halves 3 Remove hardware AB securing rear lift cylinder to lift arm NOTE Leave ROPS hardware T U and V loose until ROPS is completely installed then tighten hardware 4 Slide the ROPS h...

Page 11: ...terference with hand throttle operation the retractable half of seat belt AC must be assembled to left side of seat as shown If retractable half of seat belt AC is on right side of seat remove both se...

Page 12: ...t in test 1 the engine does start during tests 2 3 or 4 the engine continues to run during tests 5 or 6 3 Refer to the chart below for each test and follow the check marks across the chart Shut engine...

Page 13: ...If wear or damage is beyond the point where the reel or bedknife can be corrected by the lapping process they must be reground 4 Proper reel to bedknife adjustment is critical A gap of 0 001 to 0 003...

Page 14: ...ult to bedknife and reel blades Reels must turn freely 4 4 CUTTING HEIGHT _________________________________________________________ Note Always make the bedknife to reel adjustment before adjusting he...

Page 15: ..._____ 1 Fully extend the front cylinder then check spacing at the cam roller U The dimension should be 7 16 to 9 16 in 11 1 to 14 2 mm 2 Loosen nut V then grip the very end of the cylinder rod close t...

Page 16: ...______________________________ 1 Drive straight forward with traction lever in MOW position and throttle in SLOW position Depress Brake pedal If the brake pedal comes too close to the floorboard check...

Page 17: ...erly 4 13 REEL SWITCHES __________________________________________________________ The reel lever linkage actuates two electrical switches located under the levers Check that both switches are closed...

Page 18: ...top engine 2 Adjust link AF so there is 1 32 to 1 16 in 0 8 to 1 6 mm clearance between the bottom of the shoulder bolt AG and the bottom of the slot in link AF 3 Remove all hardware holding link AF i...

Page 19: ...n the OFF position 4 18 SPECIFIC TORQUE REQUIREMENTS _________________________________________ 1 Ball joints 30 35 ft lb 40 5 47 2 Nm 2 Bedknife shoe 25 37 ft lb 34 50 Nm 3 Brake drum and hub to wheel...

Page 20: ...7 40 54 2 3 8 24 ft lbs Nm 35 47 5 45 61 0 7 16 14 ft lbs Nm 50 67 8 65 88 1 7 16 20 ft lbs Nm 55 74 6 70 94 9 1 2 13 ft lbs Nm 75 101 7 100 135 6 1 2 20 ft lbs Nm 85 115 3 110 149 2 9 16 12 ft lbs N...

Page 21: ...onsult engine manual Engine stops 1 Fuel tank empty 1 Fill with fresh fuel and bleed fuel lines 2 Interlocks not set before leaving operator s seat 2 Engage parking brake set reel levers to Off and se...

Page 22: ...e lubrication chart apply several drops of SAE 30 oil every 40 hours or as required 5 Grease roller fittings F every 100 hours and coat cam surfaces and pins of swivel housing J every 50 hours 6 2 LUB...

Page 23: ...NOTES 7 23 7 NOTES...

Page 24: ...7 NOTES 24...

Page 25: ...System _______________ Check Hydraulic oil level For pinched or rubbing hoses For twisted or crimped hoses For oil leaks Miscellaneous__________________ Check for loose or missing hardware All lubric...

Page 26: ...n Performance Matters Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations A worldwide dealer network and factory...

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