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WHITE/RED wires to the delime switch. If it reads 120 volts, replace the switch.

Problem: Sanitizer pump doesn’t run during the cycle or through the prime switch.

1. Loose sanitizer pump motor wire. Verify and tighten connections to the motor.
2. Faulty sanitizer pump motor. If you read 120 volts at the sanitizer motor terminals during the sanitizer feed cycle, replace
motor.

Problem: Detergent not feeding, rinse aid feeds correctly.

1. Misadjusted cam. Adjust the detergent cam on the timer.
2. Faulty detergent microswitch on the cam timer. With the detergent cam in the “home” position, measure voltage between
ORANGE and GREY/WHITE wires. If it reads 120 volts, replace the microswitch.

Problem: Rinse aid not feeding, detergent feeds correctly.

1. Misadjusted cam. Adjust the rinse aid cam on the timer.
2. Faulty rinse aid microswitch on the cam timer. With the rinse aid cam in the “home” position, measure the voltage between
the ORANGE and ORANGE/YELLOW wires. If it reads 120 volts, replace the microswitch.

ES-2000 & ES-4000 Series Installation/Operation Manual 7610-011-35-10

Issued: 10-29-2007 Revised: N/A

SECTION 4: TROUBLESHOOTING

COMMON PROBLEMS

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Summary of Contents for ECOLAB ES-2000

Page 1: ...ES 2000HH ES 2000HHV ES 2000 V ES 2000XSP ES 2000XSP PH ES 4000 ES 4000XSP ES 4000CDL ES 4000CDR www ecolab com ES SERIES DOOR TYPE CHEMICAL SANITIZING SINGLE AND DUAL RACK DISHMACHINES December 5 2007 P N 7610 011 35 10 Revision O Manufactured in the United States by ...

Page 2: ......

Page 3: ...6 7415 7260 7553 Change ES 2000 V Right Side Door from 05700 002 38 34 to 05700 003 13 02 Remove Cotter Pin 05315 011 60 09 and add Hair Pin 05315 002 15 39 Add Control Box Bracket 05700 002 90 37 for ES 2000HH Add new conduit drip through tube 1 4 red white and blue chemical tubes for the ES 2000HH Remove Drip Shield 05700 031 34 80 add Drip trough 05700 031 82 56 Add false panel kit option Added...

Page 4: ...le rack dishmachine 4000 Dual rack dishmachine CS Omega design CDL Corner model with left hand entry CDR Corner model with right hand entry HH Higher Hood HHV Higher Hood with Vapor Vent PH 31 Wide V Vapor Vent XSP Solid detergent dispensing system Model Serial No Installation Date Service Rep Name Phone No ...

Page 5: ...Vacuum Breaker Repair Parts Kit 36 VI PARTS SECTION Common Parts 39 Chemical Feeder Pump Assembly 42 Solenoid Valve Repair Parts Kits 43 Vacuum Breaker Repair Parts Kits 44 Control Box Assembly 45 Hood Assemblies ES 2000 47 Hood Assembly Associated Parts ES 2000 CS 48 Hood Assembly Associated Parts ES 2000HH 49 Hood Assembly ES 4000 50 Cantilever Arm Assembly ES 2000 ES 4000 Double Bracket Mount 5...

Page 6: ... 74 Vapor Vent Option Assembly Revision B 75 SDI Option ES 2000HHV 76 Dispenser Assembly Front View 77 Solenoid Mounting Plate Assembly 78 VII SCHEMATICS ES 2000 ES 2000 CS 115 Volt 60 Hz single phase 80 ES 2000 V 115 Volt 60 Hz single phase 81 ES 2000XSP 115 Volt 60 Hz single phase 82 ES 4000 115 Volt 60 Hz single phase 83 ES 4000CDL ES 4000CDR 115 Volt 60 Hz single phase 84 ES 4000XSP 115 Volt 6...

Page 7: ...1 SECTION 1 SPECIFICATION INFORMATION ...

Page 8: ... CAPACITY GALLONS PER MINUTE 61 TEMPERATURES WASH F MINIMUM 120 WASH F MINIMUM ES 2000HH HHV ONLY 130 WASH F RECOMMENDED 140 RINSE F MINIMUM 120 RINSE F MINIMUM ES 2000HH HHV ONLY 130 RINSE F RECOMMENDED 140 ELECTRICAL REQUIREMENTS WASH PUMP MOTOR HORSEPOWER 3 4 NOTE Typical Electrical Circuit is based upon 1 125 of the full amperage load of the machine and 2 typical fixed trip circuit breaker siz...

Page 9: ...hine and 2 typical fixed trip circuit breaker sizes as listed in the NEC 2002 Edition Local codes may require more stringent protec tion than what is displayed here Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes These numbers are provided in this manual sim ply for reference and may change without not...

Page 10: ...T THROUGH CONFIGURATION 5 MIN TOP VIEW RACK GUIDES IN CORNER CONFIGURATION 12 6 24 1 4 DOORS 19 MAX CLEARANCE 34 TABLE HEIGHT 1 1 11 1 2 FRONT RIGHT SIDE NOTE DRAIN IS ON FAR SIDE OF ACCUMULATOR 4 MIN ES 2000 XSP 25 1 4 ES 2000XSP PH 30 3 4 12 1 2 A B D B A C 61 62 A DRAIN CONNECTION 2 NPT B ELECTRICAL CONNECTION 3 4 CONDUIT C WATER INLET 3 4 NPT D XSP DISPENSER ALL DIMENSION FROM FLOOR ARE ADJUST...

Page 11: ...EGEND A WATER INLET 1 2 NPT B ELECTRICAL CONNECTION POINT C DRAIN 2 NPT D STANDARD CLEARANCE BETWEEN MACHINE AND WALL WITH DISHTABLE IS 4 NOTE All vertical dimensions are 1 2 due to adjustable feet 5 Min 4 11 16 25 1 4 25 1 4 33 1 4 Table 10 3 8 11 3 4 with Accumulator Lift Kit Ecolab No 96582202 64 11 16 67 3 4 22 1 2 18 Opening 62 24 1 2 Door 26 1 4 A B C D ...

Page 12: ...TRAIGHT THROUGH CONFIGURATION 5 MIN TOP VIEW RACK GUIDES IN CORNER CONFIGURATION 12 24 1 4 DOORS 27 MAX CLEARANCE 34 TABLE HEIGHT 1 11 1 2 FRONT RIGHT SIDE NOTE DRAIN IS ON FAR SIDE OF ACCUMULATOR 4 MIN 12 1 2 A B A C 72 A DRAIN CONNECTION 2 NPT B ELECTRICAL CONNECTION 3 4 CONDUIT C WATER INLET 3 4 NPT ALL DIMENSION FROM FLOOR ARE ADJUSTABLE 1 2 DUE TO BULLET FEET 72 77 86 25 1 4 25 1 4 ...

Page 13: ... 4000XSP 7 TOP VIEW FRONT VIEW RIGHT SIDE VIEW A DRAIN CONNECTION 2 NPT B ELECTRICAL CONNECTION C WATER INLET 3 4 NPT D SERVICE DISCONNECT SWITCH E XSP DISPENSER ALL DIMENSION FROM FLOOR ARE ADJUSTABLE 1 2 DUE TO BULLET FEET 25 7 8 1 60 1 2 61 10 1 2 24 1 2 DOORS 19 MAX CLEARANCE 34 TABLE HEIGHT 32 1 4 44 1 8 4 min 4 3 4 15 3 4 C C E B D B A A D D 75 3 4 ...

Page 14: ...ATION DIMENSIONS ES 4000CDL 8 20 3 4 OPENING 4 1 2 MINIMUM 2 1 2 1 1 2 5 19 OPENING 20 3 4 OPENING 2 1 2 3 1 2 4 MINIMUM 2 1 2 A DRAIN GRAVITY 2 NPT B WATER INLET 3 4 NPT C ELECTRICAL CONNECTION 3 4 ALL DIMENSION FROM FLOOR ARE ADJUSTABLE 1 2 DUE TO BULLET FEET 32 3 4 25 3 4 43 1 2 46 1 2 C B A B 16 13 66 1 4 60 3 4 12 34 77 14 ...

Page 15: ... DIMENSIONS ES 4000CDR 9 19 OPENING 12 3 8 2 1 2 5 2 1 2 20 3 4 OPENING 4 1 2 MINIMUM 1 1 2 20 3 4 OPENING 2 1 2 4 MINIMUM 3 1 2 A DRAIN GRAVITY 2 NPT B WATER INLET 3 4 NPT C ELECTRICAL CONNECTION ALL DIMENSION FROM FLOOR ARE ADJUSTABLE 1 2 DUE TO BULLET FEET 32 3 4 25 3 4 43 1 2 46 1 2 30 1 2 16 C C B B A A 77 60 3 4 66 1 4 34 12 14 ...

Page 16: ... INFORMATION TABLE DIMENSIONS 10 TABLE DIMENSIONS CORNER INSTALLATION TABLE DIMENSIONS CONNECTION TO DISHMACHINE TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION 20 1 2 OPENING 25 1 4 2 1 4 4 MIN 2 1 2 4 MIN 20 1 2 OPENING 25 1 4 20 1 2 3 4 1 1 2 ROLL 4 MIN 2 1 2 25 1 4 20 1 2 OPENING 25 1 4 ES 2000 30 3 4 XSP PH 44 ES 4000 ...

Page 17: ...11 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS ...

Page 18: ... drains for the ES 2000 ES 4000 dishmachines are gravity discharge All piping from the 2 MNPT connection on the waste accumulator must be pitched 1 4 per foot to the floor or sink drain All piping from the machine to the drain must be a minimum 2 NPT and shall not be reduced There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by cod...

Page 19: ...te terminals as they are marked on the terminal block Install the ground ing wire into the lug provided It is recommended that DE OX or another similar anti oxidation agent be used on all power connections VOLTAGE CHECK Ensure that the power switch is in the OFF position and apply power to the dishmachine Check the incom ing power at the terminal block and ensure it corresponds to the voltage list...

Page 20: ... box cover C Locate the timer fill valve cam Cam 4 from the timer motor D Locate the spanner wrench taped to the electrical panel The spanner wrench is used to adjust the cam E To increase the water level open the notch of the adjustable cam To decrease the water level close the notch Care must be taken that the set point does not extend into the home position of the timer Do not move the side of ...

Page 21: ... hold flatware vertical DAILY MACHINE PREPARATION Before proceeding with start up verify the following A Open door and verify that the sump strainer is in place in the sump B Verify that the drain stopper is in position C Check that the plugs are securely screwed into the ends of all wash arms D Check that the wash arms are securely screwed into the stationary bases and rotate freely E Check level...

Page 22: ...epending upon which way it is depressed 3 To prime the pumps hold the switch in the momentary position until chemical can be observed entering the sump 4 Detergent is dispensed as required during the wash cycle by the cam timer The amount of detergent may need to be increased or decreased depending on water quality and type of detergent It is adjusted by changing Cam 6 on the cam timer 5 Rinse add...

Page 23: ...ely regu lating the feed water pressure to the products uniform dispensing rates are achieved The solid detergent is available in 2 x 9 lb cases the solid rinse aid is available in 3 x 0 75 lb cases Both products have been custom formulated for the unique operating characteristics of the XSP machine and dispensing system Dishmachines equipped with the XSP dispenser will have an overall height appr...

Page 24: ...LE If the feed water temperature is 170 F the detergent and rinse aid feed times should be set to approximately 1 to 2 seconds Please refer to the adjustment guidelines below as starting points to optimize the dispenser s perfor mance WATER PRESSURE SET UP 1 Adjust the primary water pressure regulator so that the pressure gauge reads approximately 20 PSI flow pressure while the detergent is feedin...

Page 25: ...of the wash cycle NOTE Titration is a must DO NOT neglect this step TITRATION PROCEDURES 1 Fill the titration vial to the 5 ml mark with wash solution 2 Add 5 drops of Indicator P 3 Titrate dropwise with Titrate 1 until the pink solution turns clear 4 Add additional 1 or 2 drops of Indicator P to make sure of the endpoint Chlorine sanitizer can bleach out the Indicator P and cause premature endpoi...

Page 26: ...e pressure is changed the detergent titration will need to be rechecked c Examine the rinse aid spray pattern If necessary clean and or replace the spray nozzle 3 Periodically the consumption rate of the rinse aid product needs to be checked After a minimum of two weeks calculate the number of racks washed per rinse aid capsule used Do this by recording the count and taking inventory at each servi...

Page 27: ...during the dwell period Any adjustment made to the drain should be made to the left side of cam 3 The cam must be moved back into the wash time until all of the water is drained from the machine CAM 4 Cam 4 is an adjustable cam and controls the fill valve and therefore the rinse cycle FUNCTION The fill valve cam works off the normally closed contacts of cam 4 This requires the switch to be held op...

Page 28: ...controls the rinse aid pump FUNCTION The rinse aid pump cam works off the normally closed contacts of cam 7 This requires the switch arm to be held open by the cam and allowed to drop into the notch to operate the pump The time that the rinse aid pump will remain energized must be determined in the field to suit the chemical used and water conditions SETTINGS The left side of cam 7 must be set to ...

Page 29: ...23 SECTION 3 PREVENTATIVE MAINTENANCE ...

Page 30: ...a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual and contact your Ecolab representative Some problems however may having nothing to do with the machine itself and no amount of preventative maintanence is going to help A common problem has to do with temperatures being too low Verify that the water temperatures coming to your dishmachine matc...

Page 31: ...25 SECTION 4 TROUBLESHOOTING ...

Page 32: ...not run The wash pump motor will run if the wash motor relay is depressed manually 1 Open side door switch With the door closed measure the voltage between the BLUE and WHITE BLACK wires on the door switch If it reads 120 volts replace the switch 2 Faulty side door safety switch relay Measure the voltage between the black wires on terminals 6 and 9 of the relay If you measure 120 volts replace the...

Page 33: ...placed 3 Faulty NORMAL DELIME switch During the wash cycle check the voltage between the two BLACK ORANGE wires not the jumper If it reads 120 volts replace the NORMAL DELIME switch 4 Faulty control relay Check the voltage across relay contacts 7 and 4 If it measures 120 volts during the wash cycle replace the relay 5 Faulty wash relay Check the voltage at the relay coil between the ORANGE BLACK a...

Page 34: ... the drain cam on the timer 4 Drain rod bent or binding Repair the rod or replace as necessary 5 Faulty drain microswitch on the cam timer With the power off and the drain cam in the home position remove the WHITE YELLOW wire from the microswitch Measure the continuity between the ORANGE wire on the microswitch and the tab that the WHITE YELLOW wire was connected to If there is no continuity repla...

Page 35: ... cam on the timer 2 Faulty detergent microswitch on the cam timer With the detergent cam in the home position measure voltage between ORANGE and GREY WHITE wires If it reads 120 volts replace the microswitch Problem Rinse aid not feeding detergent feeds correctly 1 Misadjusted cam Adjust the rinse aid cam on the timer 2 Faulty rinse aid microswitch on the cam timer With the rinse aid cam in the ho...

Page 36: ...ergent or Rinse Aid 1 Faulty solenoid valve Replace diaphragm clean valve 2 Faulty detergent or rinse aid microswitch Replace appropriate microswitch Problem Excessive solid product consumption 1 Cam timer not adjusted Shorten dispense time on cam timer 2 Feed water pressure too high Reduce pressure at primary and secondary regulators 3 Machine wash tank filled too high Adjust fill cam time to red...

Page 37: ...31 SECTION 5 SERVICE PROCEDURES ...

Page 38: ...TIME REQUIRED It is estimated that it will take 1 person twenty min utes to perform this task not including all of the items indicat ed in the section entitled PREPARATION IMPORTANT NOTES 1 Read these instructions thoroughly before attempt ing this maintenance evolution Become familiar with the parts and what actions need to be taken This will save time in the long run 2 The procedures demonstrate...

Page 39: ...ard the bad coil Take the new coil and attach the conduit reinstall tighten the conduit nut and pull the wires through so that you will be able to wire the valve back up 9 Reconnect the wires from the conduit to the wires from the solenoid as they had been connected previously Ensure that the wire nuts are on tight 10 Slide the coil wire cover back on taking care not to dam age the wires 11 If you...

Page 40: ...epaired instead it is recommended that the entire valve should be replaced These instructions do not provide information on replacing the solenoid valve 16 Note Even though an O ring may not appear damaged it is a good idea to go ahead and replace it if you have a new one This will help ensure that your valve remains leak free in the future 17 Remove the diaphragm retainer and then the diaphragm i...

Page 41: ... needed to take it apart Replace defective replacement parts with new parts from ordered kits Ensure that components are sufficiently tightened to prevent leakage AFTER MAINTENANCE ACTIONS Reconnect the incoming water if disconnected and turn on Then restore power to the unit Run the unit for at least 10 minutes to ensure there are no leaks If any problems arise please contact your Ecolab represen...

Page 42: ...tenance evolution 1 Small flathead screwdriver 2 Needle nose pliers TIME REQUIRED It is estimated that it will take 1 person twenty min utes to perform this task not including all of the items indicat ed in the section entitled PREPARATION IMPORTANT NOTES 1 Read these instructions thoroughly before attempt ing this maintenance evolution Become familiar with the parts and what actions need to be ta...

Page 43: ...y grit grime or debris that may have gotten caught in the threads of both the cap retainer or the vacuum breaker body There is an O ring that should be present on the cap retainer as well Regardless of the condition of the plunger this O ring should be replaced once the cap is removed Using a small flathead screwdriver remove the old O ring 10 With the new O ring in place screw the cap back on the...

Page 44: ...38 SECTION 6 PARTS SECTION ...

Page 45: ... SCREW 10 24X3 8 05305 173 03 00 88120746 SCREW 10 24X1 2 N A 88120191 SCREW 10 24X3 4 N A 88120019 SCREW 10 24X1 N A 88120000 SCREW 10 24X6 N A 88220007 SCREW SOCKET 1 4 20X3 8 N A 88020433 SCREW 1 4 20X1 2 05305 274 02 00 88000013 SCREW 1 4 20X5 8 05305 274 24 00 88020458 SCREW 1 4 20X3 4 05305 274 04 00 88030069 SCREW 1 4 20X1 1 2 05305 274 23 00 88000104 SCREW 1 4 20X2 1 2 05305 274 13 00 8802...

Page 46: ...IR PIN 05315 002 15 39 HARDWARE MISC 83109041 CABLE TIE 7 05975 602 05 16 83109199 CABLE TIE 15 100PK N A 83109025 CABLE TIE W SCREW HOLE N A 89990121 GREASE SILICONE 3OZ TUBE N A 89992176 SILICONE CAULK WHITE 3OZ TUBE N A 89991996 TEFLON TAPE ROLL N A 83109125 ELECTRICAL TAPE N A 96022447 ENDCAP DOOR HANDLE 05340 011 35 00 96552336 DOOR GUIDE PLASTIC 23 1 2 Long 05700 111 33 59 ELECTRICAL 8330054...

Page 47: ...EGULATOR WATER 1 4 PIPE 180F 04820 011 69 05 85220077 REGULATOR WATER 1 2 PIPE 140F 04820 100 04 07 85220010 REGULATOR WATER 3 4 PIPE 180F 04820 100 01 06 85284214 REPAIR KIT 3 4 WATER REGULATOR N A 96027024 STRAINER Y 1 2 PIPE 04730 217 01 10 85300325 STRAINER Y 3 4 PIPE 04730 717 02 06 85300301 SCREEN COARSE 3 4 N A 85300333 SCREEN FINE 3 4 N A TUBING 85015105 TUBING 1 4 CLEAR 05700 011 37 12 85...

Page 48: ...icant Ecolab No 89990121 Squeeze Tube Detergent Sanitizer Use with the red roller Ecolab No 96562673 Mfg No 05700 111 35 29 Clear Squeeze Tube Rinse Aid Use with the white roller Ecolab No 85017119 Mfg No 05700 011 76 41 Tube Small 7 32 Use with the black roller Ecolab No 85016079 Mfg No 05700 011 65 21 Motor 36 RPM 115V Detergent Sanitizer Feeder Pump Ecolab No 83740209 Mfg No 04320 111 35 14 Mot...

Page 49: ...valve body assembly After unscrewing carefully lift off the bonnet and enclosing tube assembly Don t drop the plunger The o ring seal and diaphragm cartridge can now be lifted out Be careful not to damage the machined faces while the valve is apart TO REASSEMBLE Place the diaphragm cartridge in the body with the pilot port extension UP Hold the plunger with the synthet ic seat against the pilot po...

Page 50: ...2 74 72 3 8 Complete Vacuum Breaker Assembly Ecolab No 85242527 Mfg No 04820 002 75 73 Components of 1 4 Repair Kit Ecolab No 85280071 Mfg No N A Components of 1 2 Repair Kit Ecolab No 85284156 Mfg No 06401 003 06 23 Components of 3 4 Repair Kit Ecolab No 85284164 Mfg No 06401 003 06 24 1 2 Repair Kit with Cap and Brass Bonnet Ecolab No 92001478 Mfg No N A 3 4 Repair Kit with Cap and Brass Bonnet ...

Page 51: ...83020701 05930 111 35 26 4 1 Switch ES 4000 96582096 05930 011 48 21 5 1 Cycle Counter 115V 83650044 05990 111 35 38 6 4 Screw 4 40 x 1 4 Phillips Pan Head 96023832 05305 002 32 38 7 1 Power Switch 2 Pole 115V 83020461 05930 111 38 79 8 1 Light Red 115V 83630392 05945 504 07 18 9 1 Terminal Block 96025119 05940 500 09 61 2 3 25 26 21 4 5 6 7 8 9 12 10 12 11 12 1 3 3 16 17 22 13 not shown 23 24 14 ...

Page 52: ...ment ES 2000 96584818 05700 031 67 69 21 1 Control Box Weldment ES 4000 96583646 05700 002 50 77 22 1 Decal Control Box ES 2000 96558630 09905 021 34 92 22 1 Decal Control Box ES 4000 96558648 09905 021 46 14 23 1 Shield Drip 96031454 05700 031 82 56 24 1 Mounting Plate Chemical Feeder Pump 84800341 05700 021 33 70 25 1 Timer Interlock ES 2000HHV only N A 05945 002 34 29 26a 1 Switch Reed With Bla...

Page 53: ...P PH 96580444 05700 021 33 18 4 1 Hood Support Left Front ES 2000 27 N A 05700 031 42 51 5 1 Hood Support Right Front ES 2000 XSP PH 96550330 05700 021 33 17 5 1 Hood Support Right Front ES 2000 27 N A 05700 031 42 52 Arm Support Weldment Ecolab No 96582804 Mfg No 05700 011 43 52 4 5 2 Door Guide Left Rear Ecolab No 96550264 Mfg No 05700 021 33 16 Door Guide Right Rear Ecolab No 96550272 Mfg No 05...

Page 54: ...Ecolab No 96020482 Mfg No 5330 111 42 81 Air Gap Weldment Ecolab No 96028063 Mfg No 05700 002 12 91 Air Gap Shield Ecolab No 96028139 Mfg No 05700 002 13 35 Hood Weldment Ecolab No 96028824 Mfg No 05700 002 22 24 Hood Support Repair Kit Ecolab No 96041520 Mfg No N A Air Gap Base Gasket Ecolab No 96027925 Mfg No 5330 002 14 48 Cover Plate Weldment Ecolab No 96038526 Mfg No 05700 002 32 50 ...

Page 55: ...uter Door Guide Ecolab No N A Mfg No 05700 031 76 35 Left Rear Inner Door Guide Ecolab No N A Mfg No 05700 031 76 33 Right Rear Inner Door Guide Ecolab No N A Mfg No 05700 031 76 32 Right Left Front Inner Door Guide Ecolab No N A Mfg No 05700 031 76 82 Right Left Front Hood Support Weldment Ecolab No N A Mfg No 05700 002 17 68 ES 2000HHV Hood Weldment Ecolab No N A Mfg No 05700 002 95 35 Interlock...

Page 56: ...n N A 05700 021 60 27 8 1 Stiffener Hood Support Not Shown 96585609 05700 002 47 39 9 2 Manifold L Bracket 96582986 05700 011 34 63 10 1 Door Catch 96580998 05700 011 46 50 11 1 Hood Stiffener 96585609 05700 002 08 24 12 1 Door Guide Left Rear New Style 96030457 05700 021 84 71 13 1 Door Guide Right Rear New Style 96030432 05700 021 84 70 1 2 3 6 4 5 11 10 9 OLD STYLE If your unit uses items 5 and...

Page 57: ...on Operation Manual 7610 011 35 10 Issued 10 29 2007 Revised N A SECTION 6 PARTS SECTION CANTILEVER ARM DOUBLE BRACKET MOUNT 51 3 5 2 1 6 9 15 16 17 18 19 11 12 20 21 25 22 25 26 23 18 7 8 4 24 18 14 13 10 11 12 Detail of Yoke Assembly ...

Page 58: ...Cantilever Arm Connector 96582754 05700 011 90 99 10 2 Screw 1 4 20 x 1 1 2 Long S S 88030069 05305 274 23 00 11 2 Washer 1 4 ID S S 88530589 05311 174 01 00 12 2 Locknut 1 4 20 S S Hex with Nylon Insert Low Profile 96026455 05310 374 02 00 13 2 Sleeve Cantilever Arm 96582770 05700 000 85 69 14 2 Plug Cantilever Arm 96022447 05340 011 35 00 15 1 Magnet Reed Switch 96025200 05930 111 51 68 16 2 Loc...

Page 59: ...22 29 30 17 18 26 25 4 5 23 4 24 10 9 19 20 17 18 32 22 21 22 Kit Door Magnet Replacement with Hardware Ecolab No N A Mfg No 06401 003 08 68 Kit Door Stop Replacement with Hardware Ecolab No N A Mfg No 06401 003 08 69 8 11 13 12 14 15 16 12 53 Kit Front Door Handle Replacement with Hardware Ecolab No N A Mfg No 06401 003 08 67 Kit Door Connector Replacement with Hardware Ecolab No N A Mfg No 06401...

Page 60: ...dment N A 05700 002 29 59 18 6 Glide Upper Door N A 05700 002 00 83 1 Door Lower Right Assembly N A 05700 002 01 33 19 1 Door Lower Right N A 05700 031 76 80 20 2 Glide Lower Door N A 05700 002 23 64 21 1 Door Stop Magnet Assembly N A 05700 002 25 08 1 Door Stop Magnet Weldment N A 05700 002 01 27 1 Magnet 96020656 05930 111 69 25 2 End Cap 96024021 05700 011 60 92 22 6 Wear Button 96027743 05700 ...

Page 61: ...mpeller 96581376 05311 176 02 00 9 2 Nut 3 8 16 Hex S S 88422068 05310 276 01 00 10 1 Cantilever Arm ES 2000 96582879 05700 031 34 35 10 1 Cantilever Arm ES 2000 27 N A 05700 031 42 38 10 1 Cantilever Arm ES 4000 96584297 05700 031 45 38 11 2 Hex Head Bolt 1 4 20 x 1 1 2 S S 88020433 05305 274 23 00 12 4 Washer Flat 1 4 S S 88530589 05311 174 01 00 13 2 Cantilever Arm Sleeve 96582770 05700 000 85 ...

Page 62: ...401 241 36 75 7 1 Wash Tub Weldment ES 2000XSP PH N A 05700 002 50 75 7 1 Wash Tub Weldment ES 2000 27 96026067 05700 041 42 39 8 1 Pump Inlet Nipple 96580923 05700 021 33 50 9 2 Hose Clamp 1 5 16 2 1 4 87301362 04730 719 01 37 10 1 Hose Clear Reinforced PVC 8 Long 96583018 05700 111 33 52 11 1 Washer 1 4 20 ID Flat 88530589 05311 174 01 00 12 1 Drain Solenoid Box 96581954 05700 021 37 53 13 1 Dra...

Page 63: ... 96583331 05700 041 45 24 5 2 Pump Support Bracket Assembly 96042775 05700 021 66 48 6 2 Wash Motor 83710418 06105 121 35 18 7 2 Fitting 3 8 Barbed x 1 8 Male NPT 85196004 04730 111 35 02 8 2 Pump Inlet Nipple 96581202 05700 021 46 84 9 4 Hose Clamp Regular 1 5 16 2 1 4 87301362 04730 719 01 37 10 4 Hose Clamp Mini 7 16 25 32 87301131 04730 011 36 05 11 2 Hose 3 8 ID x 8 Long 96550439 05700 111 33...

Page 64: ...700 021 37 53 4 1 Drain Solenoid Box Cover 96580634 05700 031 33 27 5 1 Locknut 1 4 20 S S Hex with Nylon Insert 88429113 05310 374 01 00 1 Drain Link Assembly N A 05700 002 38 21 6 1 Drain Link 96580188 05700 031 46 52 7 1 Drain Link Connector 96028261 05700 002 38 10 8 1 Hex Nut 5 16 18 88422043 05310 275 01 00 9 1 Spillway Gasket 96582903 05700 111 34 52 10 1 Drain Seat Insert Stainless Ring 96...

Page 65: ...N A Mfg No 05700 002 97 85 ES 2000 27 Frame Weldment Ecolab No 96039409 Mfg No 05700 021 42 31 ES 2000 27 Frame Weldment Double Bracket Ecolab No N A Mfg No 05700 002 88 06 ES 4000 Frame Weldment Ecolab No 96583588 Mfg No 05700 031 45 16 ES 4000 Frame Weldment Double Bracket Not Shown Ecolab No N A Mfg No 05700 002 61 22 Bullet Feet Ecolab No 96552666 Mfg No 05340 108 01 03 Accumulator Strainer ES...

Page 66: ... Box Front Weldment Ecolab No 96582179 Mfg No 05700 002 86 92 Bullet Feet Ecolab No 96552666 Mfg No 05340 108 01 03 Holder Chemical Bottle Ecolab No 96580535 Mfg No 05700 002 75 63 Clamp 1 5 16 to 2 1 4 Ecolab No 87301362 Mfg No 04730 719 01 37 Casting Bottle Holder Ecolab No 96580527 Mfg No 09515 031 59 73 Tub Weldment Ecolab No 96027941 Mfg No 05700 002 15 67 Tube Suction Connector Ecolab No 960...

Page 67: ...inse injector Represents an item not shown Bottom of Rinse Injector ITEM QTY DESCRIPTION ECOLAB No Mfg No 1 1 3 4 NPT Bulkhead Locknut 86545050 04730 208 04 00 2 1 3 4 Male NPT x Female Slip Adapter 86185030 04730 401 11 01 3 1 3 4 x 6 Copper Tube Buy Locally 05700 011 37 55 3 1 3 4 x 9 Copper Tube ES 2000V Buy Locally 05700 000 75 61 4 2 3 4 NPT x 90 Elbow 86055092 04730 406 42 01 5 1 3 4 Vacuum ...

Page 68: ...0 Mfg No 04730 206 08 00 Plug Heyco 2 per Not Shown Ecolab No 96024567 Mfg No 05975 011 47 81 Bracket Plumbing Support Not Shown Ecolab No 96028816 Mfg No 05700 002 28 95 Plug 1 4 Brass Ecolab No 86135019 Mfg No 04730 209 01 00 Sump Strainer Weldment Ecolab No 96028709 Mfg No 05700 002 11 63 Drain Stopper Weldment Ecolab No 96028691 Mfg No 05700 002 08 44 Drain Stopper Ecolab No 96557475 Mfg No 05...

Page 69: ...05310 276 01 00 Casting Upper Wash Manifold Ecolab No 96583620 Mfg No 05700 031 34 82 Bolt 3 8 16 x 7 8 Hex Head S S 2 per assembly Ecolab No 96034111 Mfg No 05306 011 36 95 Wedge Manifold Casting Used on the ES 4000 units only Ecolab No 96583497 Mfg No 09515 011 46 61 Washer 3 8 Bevel Square 2 per assembly Ecolab No 88500000 Mfg No 05311 011 35 36 O Ring Ecolab No 87203154 Mfg No 05330 111 35 15 ...

Page 70: ... 16 6 4 Stud Socket Head 3 8 16 x 1 1 2 88926002 N A 7 4 Nut Hex 3 8 16 S S 88422068 N A 8 4 Cap Screw 3 8 16 x 1 1 4 S S 88021050 N A 9 1 Bracket Motor to Pump 96583810 N A 10 1 Slinger Pump Shaft 96031059 N A 11 1 Shaft Adapter Connector 96562764 N A 12 2 Allen Head Setscrew 1 4 20 x 1 4 88220007 N A 13 1 Pump Motor 83710418 06105 121 35 18 14 1 Pump Assembly Items 1 12 96562715 N A 1 2 3 5 4 6 ...

Page 71: ...0 002 81 87 Case Capscrew Ecolab No 96582099 Mfg No 05305 002 81 88 Motor Only Ecolab No 96582070 Mfg No 06105 002 79 61 Complete Pump Motor Assembly Ecolab No 96582025 Mfg No 06105 002 16 29 Pump Only Assembly Includes items in dashed box and pump casing Ecolab No 96582071 Mfg No 05700 002 79 49 Shim Kit Ecolab No 96582102 Mfg No 05700 002 82 58 Motor Mounting Bracket Ecolab No 96582190 Mfg No 05...

Page 72: ...s Rack Guide Assembly Ecolab No 96582887 Mfg No 05700 031 36 76 ES 2000 27 Rack Guide Assembly Ecolab No 96583885 Mfg No 05700 031 42 36 ES 2000XSP PH 31 Rack Guide Assembly Ecolab No N A Mfg No 05700 002 13 55 ES 4000 Injection Tube Weldment Ecolab No 96550371 Mfg No 05700 031 46 78 ES 4000 Injection Tube Gasket Ecolab No 96562954 Mfg No 05700 011 45 36 ES 4000 Injection Tube Bushing Ecolab No 96...

Page 73: ... Front Door Ecolab No N A Mfg No 05700 011 69 79 ES 2000 ES 2000 27 Right Door Ecolab No 96582739 Mfg No 05700 002 38 33 ES 2000XSP PH Right Door Ecolab No 96583935 Mfg No 05700 031 62 86 Locknut 8 32 S S Hex with Nylon Inset Ecolab No 88429105 Mfg No 05310 272 02 00 Door Guides Ecolab No 96552336 Mfg No 05700 111 33 59 Magnet Ecolab No 96025200 Mfg No 05930 111 51 68 ES 2000 Optional Front Door H...

Page 74: ... Door Weldment Ecolab No 96583604 Mfg No 05700 002 38 40 Right Door Ecolab No 96582739 Mfg No 05700 002 38 33 Locknut 8 32 S S Hex with Nylon Inset Ecolab No 88429105 Mfg No 05310 272 02 00 Door Guides Ecolab No 96552336 Mfg No 05700 111 33 59 Magnet Ecolab No 96025200 Mfg No 05930 111 51 68 ES 4000 Door Stop Ecolab No 96558671 Mfg No 05700 011 46 30 Door Connector Bracket Ecolab No 96582820 Mfg N...

Page 75: ... and push up 5 Panel will clip inside the unit under the edge of the hood 6 Holes in false panel willl ine up with rack assembly holes 7 Re install screws for rack assembly which will secure false panel to unit 8 Re assemble the rack track in an L shape for a corner opera tion Bottom of side panel Insert this side first False panel positioned in unit Rack rail removed reposi tioned for a corner op...

Page 76: ...4000 Series Installation Operation Manual 7610 011 35 10 Issued 10 29 2007 Revised N A SECTION 6 PARTS SECTION ES 4000CDL ASSEMBLY OPTIONS 70 1 2 2 6 9 12 21 22 23 24 25 13 19 20 11 7 10 3 A 4 5 A 8 14 15 16 17 18 ...

Page 77: ...0 111 33 59 1 Magnet Reed Switch 96025200 05930 111 51 68 2 Locknut 8 32 Hex with Nylon Insert 88429105 05310 272 02 00 10 1 Front Door Guide 96583570 05700 021 44 94 11 1 Bracket Side Door Connecting 96033626 05700 002 07 33 12 1 Right Rear Door Guide 96030432 05700 021 84 70 13 Yoke Assembly 96586615 05700 000 75 77 Rack Rail Assembly 96041017 05700 002 08 64 14 1 Rack Rail Weldment N A 05700 00...

Page 78: ... 4000 Series Installation Operation Manual 7610 011 35 10 Issued 10 29 2007 Revised N A SECTION 6 PARTS SECTION ES 4000CDR ASSEMBLY OPTIONS 72 1 3 19 11 10 9 20 21 22 16 17 18 5 4 4 23 2 A 6 7 A 8 11 13 12 14 15 ...

Page 79: ...70 05700 021 44 94 11 1 Bracket Side Door Connecting 96033626 05700 002 07 33 1 Hood Support Bracket Service Kit 96629227 06401 002 92 27 1 Rack Rail Assembly 96041009 05700 002 08 85 12 3 Locknut 10 24 with Nylon Insert 88429063 05310 373 01 00 13 3 Screw 10 24 x 1 2 Long S S 88120746 05305 173 18 00 14 1 Guard Front Track N A 05700 002 07 44 15 1 Chemical Feed Tube Weldment 96041066 05700 002 08...

Page 80: ...ssembly Ecolab No 96034707 Mfg No 05700 002 31 14 Vapor Vent Top Weldment 1 per assembly Ecolab No 96034699 Mfg No 05700 002 32 29 Vapor Vent Incoming Water Valve 1 per assembly Ecolab No 96580683 Mfg No 04810 100 12 18 Solenoid Interlock 115V Ecolab No 96582087 Mfg No 04810 002 55 65 Timer Ecolab No N A Mfg No 05945 002 34 29 Solenoid Interlock Box Ecolab No N A Mfg No 05700 002 66 16 Items not s...

Page 81: ...ab No 96034681 Mfg No 04730 216 06 05 Gasket Vapor Vent 1 per assembly Ecolab No 96627506 Mfg No 5330 002 75 06 Vapor Vent Incoming Plumbing Assembly 1 per assembly Ecolab No 96627752 Mfg No 05700 002 77 52 Solenoid Valve 3 8 115V 1 per assembly Ecolab No N A Mfg No 04730 002 75 48 Nipple 3 8 Close NPT 1 per assembly Ecolab No 85140804 Mfg No 04730 002 18 00 Elbow 3 8 90 Street 1 per assembly Ecol...

Page 82: ...02 92 36 Interlock Rod Sleeve 2 per assembly Ecolab No N A Mfg No 05700 002 92 40 Solenoid 110 Volt Ecolab No 83999078 Mfg No 04810 200 11 00 Interlock Rod Link Ecolab No N A Mfg No 05700 002 92 35 Bearing Nyliner Flanged Ecolab No N A Mfg No 3120 002 71 66 Interlock Rod Ecolab No N A Mfg No 05700 002 92 34 Bearing Sleeve 2 per assembly Ecolab No N A Mfg No 05700 002 71 68 Interlock Pin Ecolab No ...

Page 83: ...389279 05700 002 11 14 7 1 Bar Magnet 96581707 05930 011 48 81 8 1 Reed Switch 96581681 05930 011 59 65 9 2 Screw 4 40 x 3 4 Long 96023247 05305 011 59 64 10 2 4 External Tooth Starwasher 96557500 05311 011 59 70 11 1 Holder Cam Assembly 92381367 05340 011 59 62 12 3 Elbow 85635043 04730 111 48 87 13 2 Fitting 1 2 Straight 83311506 05975 011 45 13 Mounting Hardware Dispenser Mounting Bracket Weldm...

Page 84: ...4806 09905 011 64 95 6 3 Nipple 1 4 NPT x 6 Long 85110518 04730 011 79 29 7 3 Vacuum Breaker 1 4 NPT 85242501 04810 011 51 62 8 4 Elbow 1 4 NPT x 1 4 Paraflex 85533354 04730 111 65 43 9 1 Regulator 1 4 NPT 85221018 04820 011 69 05 10 1 Gauge 0 100 PSI 85390417 06685 011 48 32 11 1 Elbow 1 4 Tube x 1 4 MNPT 86075108 04730 011 48 76 12 1 Tube Dispenser Feed 96034822 05700 031 51 65 13 3 Fitting 1 4 ...

Page 85: ...79 SECTION 7 ELECTRICAL SCHEMATICS ...

Page 86: ...ES 2000 ES 4000 Series Installation Operation Manual 7610 011 35 10 Issued 10 29 2007 Revised N A SECTION 7 ELECTRICAL SCHEMATICS ES 2000 ES 2000 CS 115 VOLT 60HZ SINGLE PHASE 80 ...

Page 87: ...ES 2000 ES 4000 Series Installation Operation Manual 7610 011 35 10 Issued 10 29 2007 Revised N A SECTION 7 ELECTRICAL SCHEMATICS ES 2000 V ES 2000HHV 115 VOLT 60HZ SINGLE PHASE 81 ...

Page 88: ...ES 2000 ES 4000 Series Installation Operation Manual 7610 011 35 10 Issued 10 29 2007 Revised N A SECTION 7 ELECTRICAL SCHEMATICS ES 2000XSP ES 2000XSP PH 115 VOLT 60HZ SINGLE PHASE 82 9905 031 50 20 ...

Page 89: ...ES 2000 ES 4000 Series Installation Operation Manual 7610 011 35 10 Issued 10 29 2007 Revised N A SECTION 7 ELECTRICAL SCHEMATICS ES 4000 115 VOLT 60HZ SINGLE PHASE 83 ...

Page 90: ...ES 2000 ES 4000 Series Installation Operation Manual 7610 011 35 10 Issued 10 29 2007 Revised N A SECTION 7 ELECTRICAL SCHEMATICS ES 4000CDL ES 4000CDR 115 VOLT 60HZ SINGLE PHASE 84 ...

Page 91: ...ES 2000 ES 4000 Series Installation Operation Manual 7610 011 35 10 Issued 10 29 2007 Revised N A SECTION 7 ELECTRICAL SCHEMATICS ES 4000XSP 115 VOLT 60HZ SINGLE PHASE 85 ...

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