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Jackson AJ-64CE, Installation/Operation & Technical Manual

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Jackson AJ-64CE Installation/Operation & Technical Manual Download Page 6

SECTION

DESCRIPTION

PAGE

I.

SPECIFICATION INFORMATION

Operating Characteristics

2

Electrical Requirements

3

D226 Steam Booster Parameters

4

AJ-64 Electric - Left to Right

5

AJ-64 Electric - Right to Left

6

AJ-64 Gas - Left to Right

7

AJ-64 Gas - Right to Left

8

AJ-64 Steam - Left to Right

9

AJ-64 Steam - Right to Left

10

AJ-86 Electric - Left to Right

11

AJ-86 Electric - Right to Left

12

AJ-86 Gas - Left to Right

13

AJ-86 Gas - Right to Left

14

AJ-86 Steam - Left to Right

15

AJ-86 Steam - Right to Left

16

AJ-100 Electric - Left to Right

17

AJ-100 Electric - Right to Left

18

AJ-100 Gas - Left to Right

19

AJ-100 Gas - Right to Left

20

AJ-100 Steam - Left to Right

21

AJ-100 Steam - Right to Left

22

Side Loader (Left to Right) Dimensions

23

Side Loader (Right to Left) Dimensions

24

Side Loader (Installed) Dimensions

25

D226 Steam Booster Dimensions

26

D226 Steam Booster Plumbing Line Drawings

27

Typical Electric and Gas Booster Dimensions 

28

II.

INSTALLATION & OPERATION INSTRUCTIONS

Installation Instructions

30

Deliming Operations

33

Curtain Installation Diagram

34

Side Loader Installation & Operation Instructions

35

D226 Steam Booster Installation & Operation Instructions

36

Gas Conveyor Hose Installation

38

Dishmachine Operating Instructions

40

Detergent Control

42

Striker Plate Limit Switch Installation Instructions

43

III.

PREVENTATIVE MAINTENANCE

General Maintenance

45

D226 Maintenance

46

Lubrication Chart for Drive Gear

47

Drive Motor Gear Reducer Preventative Maintenance

48

IV.

TROUBLESHOOTING SECTION

Common Problems

50

D226 Common Problems

52

TABLE OF CONTENTS

v

Summary of Contents for AJ-64CE

Page 1: ...3 9795 Fax 606 523 9196 www jacksonwws com AJ 64 SERIES RACK CONVEYOR DISHMACHINE October 06 2015 P N 7610 002 30 93 Revision K AJ 64CE AJ 64CS FOR JACKSON MODELS AJ 86CE AJ 86CGP AJ 86CS AJ 100CE AJ...

Page 2: ...n if serial number has been removed or altered or if unit is used for purpose other than it was origi nally intended TRAVEL LIMITATIONS Jackson WWS limits warranty travel time to 2 two hours and milea...

Page 3: ...LURE TO DO SO W I LLVO I D THE W ARRANTY LLAM E AL1 888 800 5672 PARA REG I STRAR ESTE PRO DUC TO ALNO HAC ERLO LA G ARANTI A SERA ANULADA S V P APPELER 1 888 800 5672 PO UR ENREG I STRER C E PRO DUI...

Page 4: ...n Updated scrap basket drawings Vent cowl assembly for a hooded side loader Service instructions for replacing wash rinse motors Added prison pawl bar packages Thermostat replacement kits updated drai...

Page 5: ...NC provides technical support for all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making a call to our technical support staff Please have th...

Page 6: ...de Loader Left to Right Dimensions 23 Side Loader Right to Left Dimensions 24 Side Loader Installed Dimensions 25 D226 Steam Booster Dimensions 26 D226 Steam Booster Plumbing Line Drawings 27 Typical...

Page 7: ...Drain Plumbing Assemblies 82 AJ 86 AJ 100 Drain Plumbing Assemblies Left to Right 83 AJ 86 AJ 100 Drain Plumbing Assemblies Right to Left 84 Drain Quench Assembly 85 Prewash Wash Motor Assemblies 86...

Page 8: ...rimary Side 128 208 230 Volt 60 Hz 3 Phase Secondary Side 129 460 575 600 Volt 60 Hz 3 Phase Primary Side 130 460 575 600 Volt 60 Hz 3 Phase Secondary Side 131 AJ 86CS AJ 100CS 208 230 Volt 60 Hz 1 Ph...

Page 9: ...1 SECTION 1 SPECIFICATION INFORMATION...

Page 10: ...CE CS CGP MODELS WASH MINIMUM 150 F POWER RINSE MINIMUM 160 F FINAL RINSE MINIMUM 180 F FLOW PRESSURE PSI 20 5 FLOWRATE GPM AJ 64 86 100CE CS CGP 3 7 STEAM COIL TANK HEAT CS MODELS ONLY STEAM INLET PR...

Page 11: ...AMP 230 3 60 13 A 20 AMP 460 3 60 7 A 15 AMP AJ 86CE MODELS TYPICAL TOTAL ELECTRICAL VOLTS PH HZ AMPS CIRCUIT 208 1 60 145 A 200 AMP 230 1 60 134 A 175 AMP 208 3 60 86 A 110 AMP 230 3 60 79 A 100 AMP...

Page 12: ...specific electrical and water requirements The material provided on this page is for reference only and may be subject to change without notice D226 STEAM BOOSTER ELECTRICAL REQUIREMENTS VOLTAGE V 208...

Page 13: ...r Plate Floor Sink Or Drain With 3 76 mm Minimum Drain Line 25 637mm 64 1626mm 72 1829mm 80 2032mm 8 204mm 14 355mm Scrap Trough Minimum 21 535mm 65 1 2 1665mm A Drive Unit Front View 75 1 2 1915mm 62...

Page 14: ...n Vent Cowl Splash Shield Shipped with Cover Plate Floor Sink Or Drain With 3 76 mm Minimum Drain Line 25 637mm 64 1626mm 72 1829mm 80 2032mm 8 204mm 21 535mm 65 1 2 1665mm A Drive Unit Front View 75...

Page 15: ...alled to meet local codes by installing contractor Note All vertical dimensions are 1 2 from floor due to adjustable bullet feet 1 25mm K J H G 3 4 19 mm Table Turndown Flange 3 4 Max 21 533 mm Rack R...

Page 16: ...mm Minimum Drain Line 25 637mm 8 204mm 21 535mm 60 1 4 1530mm Right to Left Legend to Drawing A Machine water inlet 3 4 NPT 180 F Hi temp 140 F Low temp minimum B Electrical connection C Drain connect...

Page 17: ...29 737mm 6 1 2 165mm 10 254mm 7 178mm D E C 4 102mm 8 203mm 14 354mm Minimum 10 High Table Backsplash Scrap Trough 60 1 4 1528mm 32 3 4 833mm 35 891mm 5 127mm 8 1 2 218mm C Left to Right Legend A Mach...

Page 18: ...3 4 NPT Condensate return H Steam electrical connection J 1 NPT Steam connection K 3 4 Condensate connection L 3 4 NPT Incoming 110 F water connection M 3 4 NPT 180 F water to dishmachine Note All ve...

Page 19: ...Left to Right Legend A Machine water inlet 3 4 NPT 180 F Hi temp 140 F Low temp minimum B Electrical connection C Drain connection 1 1 2 NPT D Vent collar Optional E Vent cowl standard F Prewash wate...

Page 20: ...rical connection C Drain connection 1 1 2 NPT D Vent collar Optional E Vent cowl standard F 3 4 NPT 180 F Water Inlet for wash tank fill final rinse tank heating From gas booster heater Interconnectin...

Page 21: ...B Electrical connection C Drain connection 1 1 2 NPT D Vent collar Optional E Vent cowl standard F 3 4 NPT 180 F Water Inlet for wash tank fill final rinse tank heating From gas booster heater Interco...

Page 22: ...180 F Water Outlet connection to line on dishmachine Connection hose provided by manufacturer J 3 4 NPT Gas Connection K 4 OD Vent pipe connection Flue to be installed to meet local codes by installi...

Page 23: ...4mm 38 966mm 6 1 4 159mm 5 3 4 148mm 4 1 4 110mm 8 1 2 218mm H J L M K F Legend A Machine water inlet 3 4 NPT 180 F Hi temp 140 F Low temp minimum B Electrical connection C Drain connection 1 1 2 NPT...

Page 24: ...1 2 217mm 21 533mm 25 635mm 12 307mm 25 635mm B Dish Clearance Drive Unit Left Side 66 1 2 1692mm 3 79mm 1 2 15mm 84 2134mm A O N With Doors Open Rear of Machine 6 152mm 1 25mm 65 1 2 1665mm Legend A...

Page 25: ...hermostat plumbing connection 3 4 NPT Optional Note All vertical dimensions are 1 2 from floor due to adjustable bullet feet Prewash Plan View Section with Cold Water Thermostat 16 3 4 425mm 16 1 4 41...

Page 26: ...etween Table and Lip of Machine to Prevent Leakage Recommended Table Fabrication Note Tub Will Accept a Table Flange Up to 24 7 8 632 mm Drive Unit Left Side 66 1 2 1692mm 1 2 15mm 84 2134mm A With Do...

Page 27: ...4 609mm 59 3 4 1519mm L A 23 1 2 598mm 6 152mm 7 178mm D E B 33 1 2 851mm 8 206mm 14 356mm Minimum 10 High Table Backsplash Scrap Trough 6 152mm 36 914mm 31 1 4 795mm 6 1 2 165mm 26 1 2 673mm Front Vi...

Page 28: ...r G 3 4 NPT 140 F Water inlet for gas booster heater H 3 4 NPT 180 F Water Outlet connection to line on dishmachine Connection hose provided by manufacturer J 3 4 NPT Gas Connection K 4 OD Vent pipe c...

Page 29: ...2 264mm Drive Unit 75 1 2 1918mm 60 1 4 1529mm 62 1 2 1590mm 29 737mm 10 254mm O 4 102mm G 24 609mm 59 3 4 1519mm N A 23 1 2 598mm 6 152mm 7 178mm D E B 33 1 2 851mm 8 206mm 14 356mm Minimum 10 High...

Page 30: ...110mm 5 3 4 148mm 8 1 2 218mm 6 1 4 159mm Legend A Machine water inlet 3 4 NPT 180 F Hi temp 140 F Low temp minimum B Electrical connection C Drain connection 1 1 2 NPT D Vent collar Optional E Vent...

Page 31: ...1 2 14 1 2 29 1 1 2 TABLE ROLL 20 3 4 OPENING 1 A A 1 2 MINIMUM 1 2 DISHTABLE USE SILICONE BETWEEN TABLE AND LIP OF SIDE LOADER TO PREVENT LEAK AGE WALL OF SIDE LOADER SECTION A A CENTER LINE DISHMACH...

Page 32: ...DISHWASHER 5 1 1 2 TABLE ROLL 20 3 4 OPENING 1 1 2 MINIMUM DISHTABLE 1 2 WALL OF SIDE LOADER USE SILICONE BETWEEN TABLE AND LIP OF SIDE LOADER TO PRE VENT LEAKAGE SECTION A A CONVEYOR DISHMACHINE CEN...

Page 33: ...above 34 23 or 30 10 4 23 SIDE LOADER DIMENSIONS 30 SIDE LOADER DIMENSIONS MODEL AJ 64 AJ 86 AJ 100 MODEL AJ 64 AJ 86 AJ 100 DIMENSIONS 95 117 131 DIMENSIONS 102 124 138 Left to Right installation sho...

Page 34: ...SECTION 1 SPECIFICATION INFORMATION D226 STEAM BOOSTER DIMENSIONS 26 16 6 16 16 13 11 NOTE All dimensions are in inches and are for reference only 43 11 24 14 4 43 11 14 4 24 11 16 16 13 6 16...

Page 35: ...SECTION 1 SPECIFICATION INFORMATION D226 STEAM BOOSTER PLUMBING LINE DRAWINGS 27 Steam Booster Piping Double Tank Machine...

Page 36: ...mm 18 457 mm 6 152 mm 6 152 mm 3 1 4 83 mm 36 914 mm PMG 200 RIGHT SIDE VIEW Water Outlet Water Inlet Gas Inlet Alternate Flue Location TPRV 4 102 mm Vent Adapter Water Outlet Water Inlet Gas Inlet W...

Page 37: ...29 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS...

Page 38: ...in the valves or cause an obstruction Any valves that are fouled as a result of foreign matter left in the water line and any expenses resulting from this fouling are not the responsibility of the ma...

Page 39: ...age total amperage load and serial number To install the incoming power lines open the control box Install conduit into the pre punched holes in the back of the control box Route power wires and conne...

Page 40: ...to install the deter gent concentration probe For more information concerning detergent concerns please refer to the page entitled Detergent Control The 1 8 brass plugs on the incoming plumbing rinse...

Page 41: ...e dishmachine 1 Turn the AUTOMATIC DELIME switch on the back of the control box to the DELIME position 2 Disconnect or turn off all chemical feeder pumps 3 Close all doors after adding the deliming so...

Page 42: ...12 S 86 100 S 12 21 12 12 L S S R L 12 S 86 100 S 12 12 12 S S R L 12 S S 12 12 S 64 L R S S 12 12 GAS MACHINES XL 24 5 24 5 XL 24 5 XL XL 24 5 S 12 21 12 12 21 L S S L R L 12 S S 12 12 S L R L S S L...

Page 43: ...r to being loaded into a rack Pre rinsing and pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water durin...

Page 44: ...t to any manu al or solenoid valve It is necessary to remove all foreign matter such as chips resulting from cutting or threading pipes pipe joint compound or if soldered fittings are used bits of sol...

Page 45: ...ng explanation describes the operation of the D226 Booster NOTE This explanation assumes that water and steam have been connected to the machine 1 When the power switch S1 is placed in the ON position...

Page 46: ...ng connection on the other unit before cutting the hose Use a barbed hose fitting that is screwed into the second connection on the other unit before cutting the hose Use a barbed hose fitting that is...

Page 47: ...THE ABOVE ILLUSTRATIONS CONNECT TO THE INLET WATER CONNECTION OF THE GAS BOOSTER HEATER HOSES MARKED B IN THE ABOVE ILLUSTRATIONS CONNECT TO THE OUTLET WATER CONNECTION OF THE GAS BOOSTER HEATER ITEM...

Page 48: ...d pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not onl...

Page 49: ...ts previously removed SHUTDOWN AND CLEANING GAS HEATED MODELS At the end of the work day shut down the gas booster in accor dance with manufacturer s instructions Place the power switch in the OFF pos...

Page 50: ...up with a complete training program for operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job It is important to rememb...

Page 51: ...are mounted in the dishtable at the end of the table and under the table See the drawing s for the relationship of the switch to the table 3 Move the limit switch as far down on the two slots as possi...

Page 52: ...44 SECTION 3 PREVENTATIVE MAINTENANCE...

Page 53: ...achine Hard water makes dishmachines work harder and decreases efficiency Again it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg...

Page 54: ...allow you to turn the adjusting screw Turn the adjusting screw clockwise to increase pressure and counter clockwise to decrease Pressure can be read on the pressure gauge located on the water out let...

Page 55: ...ear Oil N A N A Castrol Tribol 800 220 Tribol 1105 7C Tribol 1105 8C Tribol 1105 7C Tribol 800 680 Tribol 800 460 Chevron Tegra 220 Cylinder Oil W460 Cylinder Oil W680 Cylinder Oil W460 Tegra 680 Tegr...

Page 56: ...ures or high operating temperatures However continuous operation above 225 F may cause damage to seals or other components It is recommended that the initial oil be changed or filtered after the first...

Page 57: ...49 SECTION 4 TROUBLESHOOTING SECTION...

Page 58: ...Replace if necessary Problem Machine fills but fill is weak 1 Low incoming water pressure Verify that incoming water pressure during fill is 20 5 PSI 2 Incoming water solenoid is clogged Verify that d...

Page 59: ...level Verify that the drains are shut and that the water level is correct Problem Spotting of silverware glasses and dishes 1 Incorrect final rinse temperature Verify that the rinse water temperature...

Page 60: ...low for the sensing of line pressure Replace gauge if necessary 5 Heat exchanger is clogged Replace the heat exchanger Problem Solenoid valve is not opening shutting 1 Power not connected to the unit...

Page 61: ...53 SECTION 5 PARTS SECTION...

Page 62: ...SECTION 5 PARTS SECTION 54 AJ 64 CONTROL BOX ASSEMBLY 1 2 3 4 5 6a 6b 4 7 10 11 12 8 4 9 10 14c 14b 14a 15 16a 17 16b 18 20 21 22 23 24 25 26 26 27 26 28 29 32 31 30 13 26 19 26...

Page 63: ...s chart N A 17 1 Switch ON FILL OFF DRAIN 05930 011 49 55 18 1 Drive Motor Overload See motor overloads chart N A 19 1 Terminal Board 05940 021 89 41 20 2 Heater Contactor Not available on steam or ga...

Page 64: ...SECTION 5 PARTS SECTION 56 AJ 86 AJ 100 CONTROL BOX ASSEMBLY 1 2 6b 4 7 10 11 12 3 4 5 6a 8 16b 14d 14c 14b 14a 15 18 17 16a 18 20 21 22 23 24 25 26 29a 29b 13 26 30a 30b 26 28 26 27 19 26...

Page 65: ...89 41 20 2 Heater Contactor Not available on seam models 05945 002 24 70 21 2 Screw 10 32 x 3 8 Long Phillips Trusshead 05305 173 12 00 22 1 Transformer 05950 011 68 35 23 4 Locknut 10 24 with Nylon I...

Page 66: ...PHASE 208 230V 60 HZ 3 PHASE 460V 60 HZ 3 PHASE Drive Motor Not Applicable 05945 111 68 39 05945 111 69 12 PreWash Motor Not Applicable 05945 111 68 41 05945 111 69 13 Wash Motor Not Applicable 05945...

Page 67: ...ng Electrically Heated 06401 003 18 20 2 1 Kit Thermostat Wash Regulating Steam Heated 06401 003 18 21 3 1 Thermostat High Limit 05930 011 49 43 4 1 Terminal Board 05940 002 78 97 5 1 Fitting 1 4 Impe...

Page 68: ...is HIGHLY recommended that you also change out the gasket as well Once installed gaskets become compressed and are subjected to extreme temperature changes Replacing the gasket with a new one when rep...

Page 69: ...uld agree with the voltage on the machine data plate If not check wires for breaks or bad connections 3 Check power at terminals of heater which should agree with the data plate If not check wires for...

Page 70: ...0 041 83 65 AJ 100 s 05700 041 91 00 05700 041 91 00 AJ 100CGP 05700 041 91 00 05700 041 91 00 Bullet Feet 4 per model order using part number 05340 011 71 74 FRONT DRESS PANELS Model Left to Right Pa...

Page 71: ...207 34 00 Valve Solenoid 3 4 04810 100 53 00 Nipple 3 4 Brass Close 04730 207 34 00 Vacuum Breaker 3 4 04820 002 53 77 Elbow 90 3 4 Brass 04730 206 04 34 Elbow 90 3 4 Brass 04730 206 04 34 Nipple 3 4...

Page 72: ...MBLY ELECTRIC GAS HEATED MODELS 1 2 3 7 7 4 4 7 4 5 5 5 5 6 6 6 6 6 6 8 8 8 9 9 9 9 10 10 11 12 12 13 13 14 14 15 16 17 17 18 19 19a 20 21 22 22 2 For the CGP models an elbow replaces the regulator Fo...

Page 73: ...4 Adapter 3 4 Male 04730 401 11 01 10 2 Tee Copper 3 4 CU x CU x CU 04730 411 46 01 11 1 Tube Copper 3 4 x 3 Long 05700 000 54 85 12 2 Nipple 3 4 NPT Brass 6 Long 05700 001 26 74 13 2 Tee Copper 3 4...

Page 74: ...umbing Support Bracket 05700 002 50 70 Nipple 3 4 Close Brass 04730 207 34 00 Solenoid Valve 3 4 110V 04810 100 53 00 Valve 3 4 Pressure Reducing 04820 002 51 53 Y Strainer 3 4 Brass 04730 717 02 06 I...

Page 75: ...3 4 NPT x 2 Long Brass 04730 207 46 00 5 Elbow Brass 90 3 4 04730 206 13 00 6 Nipple 3 4 NPT Close Brass 04730 207 34 00 7 Coupling 3 4 FNPT x 3 4 FNPT Brass 04730 011 87 95 8 Adapter 3 4 Male 04730 4...

Page 76: ...Union 3 4 NPT Brass 04730 212 05 00 Adapter 3 4 Brass 04730 401 11 01 Tube Copper 3 4 x 24 Long 05700 021 76 53 Elbow 3 4 Copper to Copper Female 04730 406 16 01 Tube Copper 3 4 x 49 1 2 Long 05700 0...

Page 77: ...er Arrestor 1 2 NPT 06685 100 05 00 Tee 3 4 x 3 4 x 1 2 04730 211 06 00 Water Arrestor 1 2 NPT 06685 100 05 00 Bushing 3 4 x 1 2 04730 002 01 34 Tee Brass 3 4 x 3 4 x 3 4 04730 211 01 34 Nipple Close...

Page 78: ...reful not to damage the machined faces while the valve is apart TO REASSEMBLE Place the diaphragm cartridge in the body with the pilot port extension UP Hold the plunger with the synthetic seat agains...

Page 79: ...her 05700 001 17 87 Coil Gasket 05700 001 17 86 SERVICE NOTE Jackson HIGHLY recom mends that the Coil Gaskets be replaced any time the Coil Weldment is replaced or removed for an extended period of ti...

Page 80: ...SECTION 5 PARTS SECTION 72 STEAM INLET PLUMBING ASSEMBLY LEFT TO RIGHT MODELS 1 2 3 4 5 15 14 8 10 10 9 8 10 11 12 10 13 11 12 13 12 10 12 11 7 11 10 6 9 12 16 9...

Page 81: ...ack Iron 05700 002 74 16 7 1 Nipple 3 4 NPT x 26 1 2 Long Black Iron 05700 002 74 17 8 2 Nipple 3 4 NPT x 2 Long Black Iron 04730 907 02 34 9 4 Elbow 90 3 4 NPT Black Iron 04730 906 10 34 10 6 Elbow 9...

Page 82: ...SECTION 5 PARTS SECTION 74 STEAM INLET PLUMBING ASSEMBLY RIGHT TO LEFT MODELS 1 2 3 4 5 6 7 10 9 11 11 11 11 8 12 15 15 16 14 13 9 9 12 TOP VIEW FRONT VIEW...

Page 83: ...Iron 04730 002 74 14 7 2 Nipple 3 4 NPT x 4 Long Black Iron 04730 907 02 34 8 6 Elbow Street 3 4 NPT 90 Black Iron 04730 011 87 37 9 4 Elbow 3 4 NPT 90 Black Iron 04730 906 10 34 10 1 Nipple 3 4 NPT...

Page 84: ...NPT Black Iron 04730 912 01 00 4 Nipple 3 4 x 18 Long Black Iron 05700 002 74 10 5 Elbow 90 Street 3 4 NPT Black Iron 04730 011 87 37 6 Elbow 90 3 4 NPT Black Iron 04730 906 10 34 7 Reducer 3 4 NPT t...

Page 85: ...907 01 00 3 Union 3 4 NPT Black Iron 04730 912 01 00 4 Elbow Street 90 Black Iron 04730 011 87 37 5 Nipple 3 4 NPT x 22 Long Black Iron 05700 002 74 08 6 Elbow 90 3 4 FNPT Black Iron 04730 906 10 34 7...

Page 86: ...940 002 78 97 4 1 Thermostat Bracket 05700 011 81 64 5 1 Decal Thermostat Regulating 09905 011 84 31 6 1 Thermostat Wash Regulating 06401 140 00 32 7 1 Fitting 1 4 Imperial Brass 05310 924 02 05 See W...

Page 87: ...rge Rinse Tank 05700 002 51 24 2 1 Tube Dispersion Weldment 05700 002 46 16 3 1 Tank GP Rinse 05700 002 45 05 4 1 Bracket Upper Rinse Tank 05700 002 67 13 5 1 Bracket Lower Rinse Tank 05700 002 67 14...

Page 88: ...0 206 13 00 Pump Recirculating with Adapters 05700 002 51 28 Pump Recirculating Modified 05700 002 81 22 Pump Recirculating 06105 002 05 26 Mounting Bracket 05700 002 25 74 Mounting Bracket 05700 002...

Page 89: ...ash Coil Assembly 05700 002 52 76 04720 011 94 10 66 D Hose Wash Fill Supply 05700 003 03 97 05700 003 03 99 E Hose connection to existing gas booster outlet fitting F Hose connection to existing gas...

Page 90: ...2 Connector No Hub 1 1 2 04720 604 06 00 6 2 Elbow 1 1 2 Street Brass 90 04730 206 32 00 7 2 Valve Ball 1 1 2 NPT 04820 111 71 46 8 1 Nipple 1 1 2 NPT Brass Close 04730 207 40 00 9 1 Rinse Nipple Wel...

Page 91: ...04720 604 06 00 7 3 Ball Valve 1 1 2 04820 011 71 46 8 2 Tube Copper 1 1 2 OD x 7 3 4 Long AJ 86 Models 05700 021 84 24 2 Tube Copper 1 1 2 OD x 13 3 4 Long AJ 100 Models 05700 021 88 17 9 5 Nipple 1...

Page 92: ...2 04720 604 06 00 7 5 Nipple 1 1 2 NPT Brass Close 04730 207 40 00 8 4 Tee 1 1 2 NPT x 1 1 2 NPT x 1 1 2 NPT 04730 011 69 93 9 1 Nipple 1 1 2 NPT x 3 Long Brass 04730 011 87 04 10 1 Rinse Nipple Weld...

Page 93: ...Modified Compression Fitting as required Attach to the incoming cold water line Use pipe dope or thread tape as required to prevent any leaks Thermostat 05930 003 13 65 Solenoid Valve 04810 100 09 18...

Page 94: ...E MOTOR CHART Model s Volts Phase Hz Part Number AJ 100 s 208 1 60 06105 121 70 57 230 1 60 06105 121 70 57 208 3 60 06105 121 70 58 230 3 60 06105 121 70 58 460 3 60 06105 121 70 58 See Motor Chart B...

Page 95: ...e for purchase Prewash Pump Weldment AJ 86 AJ 100 Left to Right models 05700 002 10 62 The prewash pump weldment is a single part Separate pieces of the weldment are not available for purchase Prewash...

Page 96: ...hen replacing the 10 32 screws in the End Caps it is recommended that a thread locking fluid be used to ensure that the screws do not back out during nor mal operation Replacement Kit Note The replace...

Page 97: ...4 with Nylon Insert 05310 373 01 00 Lower Wash Arm Manifold Weldment 05700 031 67 29 Manifold Quick Release Key 05700 011 94 45 SERVICE NOTE When replacing the 10 32 screws in the End Caps it is recom...

Page 98: ...acing the 10 32 screws in the End Caps it is rec ommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation Complete Upper Power Rinse Arm Assembly...

Page 99: ...ocator Bracket 05700 021 92 38 Right Rinse Pan Locator Bracket 05700 021 92 37 Rinse Tray Weldment All models except CGP 05700 031 66 75 Rinse Tray Weldment CGP models only 05700 031 66 75 Optional Pa...

Page 100: ...SECTION 5 PARTS SECTION 92 DRIVE ASSEMBLY 1 2 3 4 11 12 13 18 17 14 15 16 5 6 7 8 9 10 See Detail A...

Page 101: ...aft Collar 05700 011 89 18 9 1 Drive Socket 05700 021 67 39 10 1 Drive Plate 05700 021 67 42 11 2 Pillow Block 03120 021 71 87 12 1 Drive Spring 05315 011 83 51 13 2 Shaft Collar 05700 011 89 18 6 5 3...

Page 102: ...ht to Left Model 05700 003 13 40 Wash Door Stiffener Not Shown 05700 031 83 43 Prewash Door Stiffener Not Shown 05700 031 83 57 Door Catch Weldment 05700 031 84 80 2 Door Stop 05700 002 05 46 Door Gli...

Page 103: ...e guide block kit con tains both blocks and a gasket Service Note It is highly recommended that when changing out one guide block that the other be changed out as well along with the gasket Guide Bloc...

Page 104: ...05700 031 81 03 18 06401 131 81 02 06401 231 81 02 AJ 86 05700 041 83 67 05700 002 81 34 24 06401 131 83 75 L R 06401 331 83 75 06401 231 83 75 R L AJ 86 N A 05700 003 13 63 24 N A L R N A With Side L...

Page 105: ...2 05700 041 94 90 RIGHT TO LEFT COMPONENT AJ 64 MODELS AJ 86 MODELS AJ 100 MODELS Prewash Actuator Not Applicable 05700 021 76 97 05700 021 76 96 Wash Actuator 05700 021 72 39 05700 021 72 39 05700 00...

Page 106: ...cment Kit Note The kit for the hole direction plate comes with the plate a new gasket and the mounting hardware Pipe Clamp 05700 000 35 05 Rinse Drain Plate Replacment Kit CGP Models Only 06401 003 10...

Page 107: ...3 Secured to the Hood Weldment with Washer Flat S S 1 4 ID 05311 174 01 00 Locknut 1 4 20 with Nylon Insert 05310 374 01 00 Shoulder Bolt Wingnut Weldment 05700 002 46 02 Wash Fill Tube Weldment 05700...

Page 108: ...Guard Strainer Weldment 05700 002 09 15 Front Strainer Weldment 05700 021 85 10 Screen Strainer with Handle Weldment 05700 002 09 04 Overflow Strainer Support 05700 001 96 48 Tub Strainer Weldment CG...

Page 109: ...11 75 Prewash Tank Float Switch Replacment Kit 06401 003 11 76 Replacment Kit Note The float switch replacement kits contain the float switch with associated terminals the flat washer and the nut Serv...

Page 110: ...e CGP MODELS ONLY 08415 002 47 37 Extra Long Curtain Decal CGP MODELS ONLY 09905 002 52 69 Middle Curtain Hook 05700 011 72 65 Curtain Hook 05700 011 83 54 Limit Switch Bracket 05700 021 71 18 Conveyo...

Page 111: ...10 16 Gasket Top Vent Cowl 05330 031 83 47 Vent Cowl Replacement Kit 06401 003 11 62 Gasket Side Vent Cowl 05330 031 83 48 VENT SCOOP OPTION Replacement Kit Note The kit for the vent cowl comes with t...

Page 112: ...Rail 05700 002 36 09 Kit Exhaust Fan Electric Steam Models 05700 031 90 53 Kit Exhaust Fan Gas Models 05700 003 14 59 Terminal Board 05940 011 84 41 Limit Switch 05930 002 62 81 Striker Plate Limit S...

Page 113: ...01 003 10 64 3 2 Spacer 05700 011 71 44 4 1 Leg Socket Replacement Kit 06401 003 09 79 5 1 Leg Support Replacement Kit 06401 003 09 80 6 1 Bullet Foot 05340 108 01 03 1 2 3 Side loader track assembly...

Page 114: ...s for the pawl bars come with the bar weldment 3 dogs and the hardware Replacement Kit Note The replacement kits for the drive linkages come also with the hardware for mounting them to the pawl bars P...

Page 115: ...83 Replacement Kit Note The replacement kit s for the vent cowls come with the cowls the gaskets and mounting hardware Replacement Kit Note The cover kit contains the cover and the hardware for mounti...

Page 116: ...200 76 00 Spacer Terminal Block Decal Ground 09905 011 86 86 Thermostat 06680 500 01 77 Conduit Fitting 231 x 394 05975 011 49 03 Terminal Block Replacement Kit 06401 003 11 78 Control Box with Decal...

Page 117: ...SECTION 5 PARTS SECTION 109 D226 STEAM BOOSTER PLUMBING ASSEMBLY 17 2 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 31 7 32 33 30...

Page 118: ...alve 04820 100 07 06 17 2 Nipple 3 4 NPT x 4 Long Brass 04730 207 05 00 18 2 Tee 3 4 NPT x 3 4 NPT x 3 4 NPT Brass 04730 211 01 34 19 1 Bushing 2 NPT x 1 NPT Black Iron 04730 002 94 51 20 3 Elbow 90 1...

Page 119: ...700 111 70 92 2 Magnet Door Reed Switch 05930 111 51 68 2 O Ring Prewash Manifold 05330 400 12 08 2 O Ring Wash Manifold 05330 011 74 56 1 Overload Drive Motor 05945 111 68 39 1 Overload Wash Motor 05...

Page 120: ...4 90 4 1 Reducer Bushing 1 1 4 to 1 04730 002 73 62 5 1 Reducer Bushing 1 to 3 4 04730 011 65 14 6 1 Elbow 90 Deg 1 Street 04730 002 11 99 7 1 Nipple 1 NPT x 6 Long Brass 04730 002 12 00 8 1 Elbow 90...

Page 121: ...113 SECTION 6 ELECTRICAL SCHEMATICS...

Page 122: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 208 230 VOLT 60 HZ SINGLE PHASE PRIMARY SIDE 114...

Page 123: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 208 230 VOLT 60 HZ SINGLE PHASE SECONDARY SIDE 115...

Page 124: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 208 230 VOLT 60 HZ THREE PHASE PRIMARY SIDE 116...

Page 125: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 208 230 VOLT 60 HZ THREE PHASE SECONDARY SIDE 117...

Page 126: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 460 VOLT 60 HZ THREE PHASE PRIMARY SIDE 118...

Page 127: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 460 VOLT 60 HZ THREE PHASE SECONDARY SIDE 119 09905 031 95 56...

Page 128: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 208 230 VOLT 60 HZ SINGLE PHASE PRIMARY SIDE 120...

Page 129: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 208 230 VOLT 60 HZ SINGLE PHASE SECONDARY SIDE 121 9905 002 55 96a...

Page 130: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 208 230 VOLT 60 HZ THREE PHASE PRIMARY SIDE 122...

Page 131: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 208 230 VOLT 60 HZ THREE PHASE SECONDARY SIDE 123...

Page 132: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 460 VOLT 60 HZ THREE PHASE PRIMARY SIDE 124...

Page 133: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 460 VOLT 60 HZ THREE PHASE SECONDARY SIDE 125...

Page 134: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE AJ 100CE 208 230 VOLT 60 HZ SINGLE PHASE PRIMARY SIDE 126...

Page 135: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE AJ 100CE 208 230 VOLT 60 HZ SINGLE PHASE SECONDARY SIDE 127 09905 031 80 35...

Page 136: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE AJ 100CE 208 230 VOLT 60 HZ THREE PHASE PRIMARY SIDE 128...

Page 137: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE AJ 100CE 208 230 VOLT 60 HZ THREE PHASE SECONDARY SIDE 129...

Page 138: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE AJ 100CE 460 VOLT 60 HZ THREE PHASE PRIMARY SIDE 130...

Page 139: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE AJ 100CE 460 VOLT 60 HZ THREE PHASE SECONDARY SIDE 131...

Page 140: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS AJ 100CS 208 230 VOLT 60 HZ SINGLE PHASE PRIMARY SIDE 132...

Page 141: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS AJ 100CS 208 230 VOLT 60 HZ SINGLE PHASE SECONDARY SIDE 133...

Page 142: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS AJ 100CS 208 230 VOLT 60 HZ THREE PHASE PRIMARY SIDE 134...

Page 143: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS AJ 100CS 208 230 VOLT 60 HZ THREE PHASE SECONDARY SIDE 135 09905 002 46 98...

Page 144: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS AJ 100CS 460 VOLT 60 HZ THREE PHASE PRIMARY SIDE 136...

Page 145: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS AJ 100CS 460 VOLT 60 HZ THREE PHASE SECONDARY SIDE 137...

Page 146: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP AJ 100CGP 208 230 VOLTS 60 HZ SINGLE PHASE PRIMARY SIDE 138...

Page 147: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP AJ 100CGP 208 230 VOLTS 60 HZ SINGLE PHASE SECONDARY SIDE 139...

Page 148: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP AJ 100CGP 208 230 VOLTS 60 HZ THREE PHASE PRIMARY SIDE 140...

Page 149: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP AJ 100CGP 208 230 VOLTS 60 HZ THREE PHASE SECONDARY SIDE 141...

Page 150: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP AJ 100CGP 460 VOLTS 60 HZ THREE PHASE PRIMARY SIDE 142...

Page 151: ...SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP AJ 100CGP 460 VOLTS 60 HZ THREE PHASE SECONDARY SIDE 143...

Page 152: ...SECTION 6 ELECTRICAL SCHEMATICS CONVEYOR EXHAUST FAN HOOKUP 144...

Page 153: ...SIDE LOADER 145 E1 E2 FS1 TS1 S1 S1 L2 L1 GND OFF OFF ON ON TS1 THERMOSTAT FS1 SOLENOID COIL S1 POWER SWITCH E1 POWER LIGHT E2 SOLENOID LIGHT D226 J120 STEAM BOOSTER OPTION 120 200 208 230 VOLT 60 HZ...

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