JACK RABBIT PRECLEANER 20 Manual Download Page 20 | Manualshive

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1000 HOUR MAINTENANCE

1. Perform all daily maintenance items.

2. Perform all 125 hour maintenance items.

3. Perform all 250 hour maintenance items.

4. Replace engine belts. See engine operators manual.

5. Replace fuel pump strainer. See engine operators

manual.

6. Lubricate the bearings on the drive pulleys with NGL 1

or NGL 2 grease. (Example below). 12 total bearing

loca ons without the woodchuck op on on upper chute,

lower chute, and horizontal bin. 8 bearing loca ons on

the woodchuck for a total of 20 on woodchuck equiped

elevators.

CAUTION: DO NOT OVER GREASE BEARINGS

20

MAINTENANCE PROCEDURES

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Summary of Contents for PRECLEANER 20

Page 1: ...FRONT WHEEL DRIVE PRECLEANER 20 30 SN 1023 ELEVATOR OPTIONS INTERNATIONAL LIGHT KIT DOMESTIC WOODCHUCK Phone 209 599 6118 Fax 209 599 6119 Website jackrabbitequipment com OWNER OPERATOR MANUAL ...

Page 2: ......

Page 3: ...MAINTENANCE PROCEDURES TROUBLESHOOTING 3 4 TABLE OF CONTENTS 5 10 12 16 19 22 OPERATING PROCEDURES OVERVIEW SPECIFICATIONS SAFETY INTRODUCTIONS ...

Page 4: ...esenta ons made by persons other than representa ve of JACKRABBIT expressly authorized in wri ng to do so shall be valid and binding upon JACKRABBIT No dealer shall be authorized to bind JACKRABBIT in this respect JACKRABBIT makes no warranty with respect to component parts not manufactured by JACKRABBIT This warranty shall not apply to any equipment which has been altered in any way outside of ma...

Page 5: ...e However every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment You the operator can avoid many accidents by observing the following precau ons in this sec on To avoid personal injury study the following precau ons and insist those working with you or for you follow them Replace any DANGER WARNING OR CAUTION or i...

Page 6: ...pec on for any loose bolts worn parts or cracked welds and make necessary repairs Follow the maintenance safety instruc ons included in this manual Be sure that there are no tools lying on or in the equipment Do not use the unit un l you are sure that the area is clear especially children and animals Don t hurry the learning process or take the unit for granted Ease into it and become familiar wit...

Page 7: ...y stop to be safe and secure Keep speed to a minimum Reduce speed prior to turns to avoid the risk of overturning Avoid sudden uphill turns on steep slopes Always keep the tractor or towing vehicle in gear to provide engine braking when going downhill Do not coast Comply with state and local laws governing highway safety and movement of farm machinery on public roads Use approved accessory ligh ng...

Page 8: ... to clearing material from belts or woodchuck WARNING Turn oﬀ engine prior to ghtening or adjus ng belts WARNING Turn oﬀ engine prior to ghtening or adjus ng wodchuck chain WARNING Always wear protec ve eye googles when checking for hydraulic leaks Do not check hydraulic lines for leaks with your hands High pressure oil leaking through a small hole will penetrate the skin This will cause serious i...

Page 9: ... Always use a safety chain when towing the elevator CAUTION Always check res for damage and proper inﬂa on prior to towing the elevator WARNING Always instal the transit links prior to towing the elevator CAUTION Remove key when machine is le una ended CAUTION Always replace safety labels and signs if they become illegible 9 ...

Page 10: ...IGHT LENGTH WIDTH DIESEL FUEL 48 US GAL 185 L HYDRAULIC OIL 21 US GAL 80 L HEIGHT SPOUT CLEARANCE 7 FT 2 IN 2 2 M 18 FT 3 IN 5 6 M 16 FT 8 IN 5 1 M BELT WIDTH HORIZONTAL 20 INCLINED 30 BIN WIDTH BIN LENGTH 5 FT 10 IN 1 8 M 20 FT 4 IN 6 2 M TIRE SIZE REAR AXLE 12 16 5LT 14PLY TIRE FWD HYD JACK TIRE 26X12 00 12 TIRE FWD BIN 16 FT 4IN 5 0 M 10 ...

Page 11: ... INFO PRIMARY JACKRABBIT 33900 SECONDARY JACKRABBIT 33902 ENGINE OIL FILTER JACKRABBIT 33901 ENGINE OIL CAPACITY HYDRAULIC OIL ISO 68 ONLY HYDRAULIC FILTERS JACKRABBIT 23548A LUBRICANT GREASE LITHIUM BASE NGL 1 OR NGL 2 FOR EXTREME PRESSURE ENGINE OUTER AIR FILTER JACKRABBIT 33898 ENGINE INNER AIR FILTER JACKRABBIT 33899 ANTIFREEZE USE 50 ANTIFREEZE AND 50 WATER SERPENTINE FAN BELT JACKRABBIT 3389...

Page 12: ...OVERVIEW PRECLEANER 20 30 OVERVIEW SECTION DETAILS PAGE ELEVATOR CONTROL BOX 13 DRIVE STEER CONTROLS 15 OPERATING PROCEDURES 16 12 ...

Page 13: ...VIEW ELEVATOR CONTROL BOX FEATURE ITEM PAGE ENGINE DISPLAY GAUGE A 14 SPEED CONTROL B 14 HYDRAULIC JACK C 14 LIGHT CONTROLS D 14 KEY IGNITION E 14 BELT CONTROLS F 14 A B C D E F G G WOODCHUCK CONTROLS 14 13 ...

Page 14: ...JACK CONTROLS Up Li s the bin Down Lowers the bin LIGHTS OPTIONAL Up Lights on Down Lights oﬀ KEY IGNITION Start engine in idle posi on BELT BELT CONTROLS Up Conveyor belts on Down Conveyor belts oﬀ DSTKR WOODCHUCK CONTROLS Up Woodchuck des cker on Down Woodchuck des cker oﬀ ELEVATOR CONTROL BOX DETAILS 14 ...

Page 15: ... to propell the elevator in reverse Push the handle forward RIGHT to turn the elevator to the right Pull the handle back LEFT to turn the elevator to the le FWD WHEEL RAISE LOWER Pull the handle back UP to extend the cylinder raising the bin up FOR FRONT WHEEL DRIVE EQUIPPED ELEVATORS Push the handle forward DOWN to retract the cylinder lowering the bin down 15 ...

Page 16: ...ullies Adjust belts if they do not track evenly or if they are loose They must carry a full load without slipping CAUTION Do not over ghten woodchuck conveyor belt See conveyor belt adjustments instruc ons below 13 Now you are ready to start opera ons IMAGE 16b NO FLUID VISIBLE FLUID VISIBLE 3 Check diesel fuel level gauge on top of tank Fill if necessary 4 Check coolant level in radiator If low r...

Page 17: ...raulic jack to lower the bin to the ground 4a FWD ELEVATOR Pin the hitch to the frame to prevent the hitch from dragging on the ground during opera on 5 The elevator is now ready to operate TRANSIT LINK FWD ELEVATOR PIN TRANSIT LINK PIN PIN 1 Start the engine and allow the temperature to reach 140 degrees Fahrenheit Once temperature has been reached ac vate high idle switch for 5 seconds Decal wit...

Page 18: ...itch to the elevator frame 1 Use the hydraulic jack to li the bin and pin the transit link s in place 2 Use the hydraulic jack to raise the tongue Hook the vehicle to the elevator and a ach the safety chain to the vehicle 3 A er hook up complete raise the hydraulic jack to its fully raised posi on 4 Turn oﬀ engine and rotate elevator control pod toward the rear of the machine TRANSIT LINK FWD ELEV...

Page 19: ...ter and oil speciﬁca ons A er oil and ﬁlter change run engine at idle and check for leaks at ﬁlter and drain plug 4 Service ba ery and cable connectors 5 Service cooling system See engine opera on manual for instruc ons 6 Check and adjust conveyor belts and woodchuck chain 500 HOUR MAINTENANCE 1 Perform all daily maintenance items 2 Perform all 125 hour maintenance items 3 Perform all 250 hour mai...

Page 20: ...l 5 Replace fuel pump strainer See engine operators manual 6 Lubricate the bearings on the drive pulleys with NGL 1 or NGL 2 grease Example below 12 total bearing loca ons without the woodchuck op on on upper chute lower chute and horizontal bin 8 bearing loca ons on the woodchuck for a total of 20 on woodchuck equiped elevators CAUTION DO NOT OVER GREASE BEARINGS 20 MAINTENANCE PROCEDURES ...

Page 21: ... bo om and top sight gauge Inﬂate res to 65 psi Release belt tension on all conveyor belts by adjus ng the idler pulleys If stored in an unprotected area all conveyor belts should be removed The belts should be rolled up and stored indoors oﬀ the ﬂoor to prevent deteriora on BELTS STORED STANDING ON END MAY ABSORB MOISTURE IN THE EDGES AND WILL NOT TRACK STRAIGHT WHEN INSTALLED IN THE ELEVATOR The...

Page 22: ...THESE LINES WILL PENTRATE THE SKIN AND CAUSE SERIOUS PERSONAL INJURY TROUBLESHOOTING ASSISTANCE PROBLEM SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION Engine will not start Engine stops Other engine problems Belts tracking to one side of pulley Woodchuck chain stops Dead ba ery Out of fuel Belt out of alignment S ck under chain Jump start engine Connect jumper cables to the 12v auxiliary ba ery ﬁrst Conn...

Page 23: ...NOTES Phone 209 599 6118 Fax 209 599 6119 Website jackrabbitequipment com ...

Page 24: ...NOTES Phone 209 599 6118 Fax 209 599 6119 Website jackrabbitequipment com ...

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