New Holland E305C EVO Service Manual Download

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SERVICE MANUAL

E305C EVO

Crawler Excavator

Part number 48034225

English

June 2016

SERVICE

MANUAL

1/2

Part number 48034225

E305C EVO

Crawler Excavator

Summary of Contents for E305C EVO

Page 1: ...SERVICE MANUAL E305C EVO Crawler Excavator Part number 48034225 English June 2016 2016 CNH Industrial Italia S p A All Rights Reserved SERVICE MANUAL 1 2 Part number 48034225 E305C EVO Crawler Excavator ...

Page 2: ...SERVICE MANUAL E305C EVO Crawler excavators LC version TIER 3 LATAM Market 48034225 23 06 2016 EN Find manuals at https best manuals com ...

Page 3: ...haust manifolds and muffler 10 11 10 501 Exhaust Gas Recirculation EGR exhaust treatment 10 12 10 400 Engine cooling system 10 13 10 414 Fan and drive 10 14 10 310 Aftercooler 10 15 10 304 Engine lubrication system 10 16 10 408 Oil cooler and lines 10 17 Hydraulic systems 35 35 000 Hydraulic systems 35 1 35 300 Reservoir cooler and filters 35 2 35 104 Fixed displacement pump 35 3 35 106 Variable d...

Page 4: ...asting 39 39 140 Ballasts and supports 39 1 Tracks and track suspension 48 48 130 Track frame and driving wheels 48 1 48 100 Tracks 48 2 48 134 Track tension units 48 3 48 138 Track rollers 48 4 Cab climate control 50 50 100 Heating 50 1 50 200 Air conditioning 50 2 Electrical systems 55 55 000 Electrical system 55 1 55 100 Harnesses and connectors 55 2 55 525 Cab engine controls 55 3 55 015 Engin...

Page 5: ...ditioning HVAC control system 55 18 55 416 Swing control system 55 19 55 417 Travel control system 55 20 55 530 Camera 55 21 55 518 Wiper and washer system 55 22 55 404 External lighting 55 23 55 514 Cab lighting 55 24 55 408 Warning indicators alarms and instruments 55 25 55 992 Anti theft system 55 26 55 DTC FAULT CODES 55 27 Booms dippers and buckets 84 84 910 Boom 84 1 84 912 Dipper arm 84 2 8...

Page 6: ... 90 100 Engine hood and panels 90 4 48034225 23 06 2016 Find manuals at https best manuals com ...

Page 7: ...48034225 23 06 2016 Find manuals at https best manuals com ...

Page 8: ...INTRODUCTION 48034225 23 06 2016 1 Find manuals at https best manuals com ...

Page 9: ...y and the environment 9 Torque Bolt and nut 10 Torque Special torque settings 11 Basic instructions Shop and assembly 15 Hydraulic contamination 17 General specification 18 General specification Main equipment 22 Weight 28 Dimension 30 Conversion factors 33 Consumables 45 Abbreviation 49 Product identification 52 Product identification Machine orientation 54 48034225 23 06 2016 2 Find manuals at h...

Page 10: ... not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and or components not approved by the manufacturer The manufacturer reserves the right to make improvements in des...

Page 11: ...th or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine or property damage Throughout this manual you will find the signal word Notice followed b...

Page 12: ...rted Gear Check that there is no wear and no damage Oil seal O ring gasket Always install new oil seals O rings and gaskets Apply grease to sections where oil seals and O rings will be inserted Shaft Check that there is no wear and no damage Check the bearings and check for damaged oil seals on the shaft Service parts Install NEW HOLLAND CONSTRUCTION genuine service parts When placing an order che...

Page 13: ...WARNING Check the safety messages in the operator s manual before starting the engine Check all the warning labels on the machine Check that no one is within the machine s operating range Check the operating methods in a safe location before starting the actual work Understand the machine operations well then operate in compliance with all service related laws and regulations The operator s manual...

Page 14: ... a soft head WARNING Wear eye protection when using a hammer to install a pin or when working with a grinder At this time use goggles or eye protectors that meet standards WARNING Park the machine in a safe location when repairing or inspecting it WARNING Use work site protection when repairing the machine Check the oil coolant grease and tools Recover materials and parts as necessary Pay enough a...

Page 15: ... or modifications that reduce the functionality of the anchoring part at the left rear of the cab Modifications that effect the strength of the cab with a protective structure Modifications prohibited red part All modifications grinding welding drilling holes removing etc are prohibited Modifications permitted under conditions gray part Removal of parts is prohibited Bar welding and making holes u...

Page 16: ...ant mixtures to get into the soil Collect and dispose of coolant mixtures properly The air conditioning system contains gases that should not be released into the atmosphere Consult an air condi tioning specialist or use a special extractor to recharge the system properly Repair any leaks or defects in the engine cooling system or hydraulic system immediately Do not increase the pressure in a pres...

Page 17: ...ameter size M6 M8 M10 M12 M14 M16 M18 M20 Wrench 10 mm 13 mm 17 mm 19 mm 22 mm 24 mm 27 mm 30 mm Hexagon bolt Tighten ing torque 6 9 N m 5 089 lb ft 19 6 N m 14 456 lb ft 39 2 N m 28 912 lb ft 58 8 N m 43 369 lb ft 98 1 N m 72 355 lb ft 156 9 N m 115 72 3 lb ft 196 1 N m 144 63 6 lb ft 294 2 N m 216 99 1 lb ft Wrench 5 mm 6 mm 8 mm 10 mm 12 mm 14 mm 14 mm 17 mm Hexagon socket head bolt Tighten ing...

Page 18: ... 248 56 lb ft 12 Front bracket M10 17 mm 63 8 73 6 N m 47 06 54 28 lb ft 13 Engine Rear bracket M12 19 mm 109 127 N m 80 39 93 67 lb ft 14 Radiator M16 24 mm 147 2 176 6 N m 108 57 130 25 lb ft 15 Flange M10 17 mm 63 8 73 6 N m 47 056 54 285 lb ft 16 Hydraulic pump Pump M20 17 mm hexagon socket head 367 496 N m 270 69 365 83 lb ft 17 Hydraulic oil tank M16 24 mm 232 4 276 N m 171 41 203 57 lb ft 1...

Page 19: ...INTRODUCTION 7DB5DEA4 1 48034225 23 06 2016 12 ...

Page 20: ...INTRODUCTION YYSJMI 002 2 48034225 23 06 2016 13 ...

Page 21: ...INTRODUCTION EA394812 3 48034225 23 06 2016 14 ...

Page 22: ... Do not tap the seal with a hammer or mallet 6 While you insert the seal check that the seal is perpendicular to the seat When the seal settles make sure that the seal makes contact with the thrust element if required 7 To prevent damage to the seal lip on the shaft position a protective guard during installation operations O ring seals Lubricate the O ring seals before you insert them in the seat...

Page 23: ...d cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when you complete welding WARNING Battery acid causes burns Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Antidote external Flush with water Antidote eyes flush with water for 15 minutes and seek m...

Page 24: ...elief valves or check valves held open by dirt Quick failure of components that have been repaired Slow cycle times are slow The machine does not have enough power If your machine has any of these problems check the hydraulic oil for contamination There are two types of contamination microscopic and visible Microscopic contamination occurs when very fine particles of foreign material are suspended...

Page 25: ... Working circuit pressure 3 9 MPa 565 7 psi Control valves With Boom Arm holding valve One 4 spool valve for Right track travel Bucket Boom and Arm acceleration One 5 spool valve for Left track travel Auxiliary Swing Boom acceleration and Arm Swing device Motor Fixed displacement axial piston motor Brake Mechanical disc brake Final drive Planetary gear reduction Turn table bearing Ball bearing typ...

Page 26: ...age display Caution condition etc Work mode display SP H Auto Machine condition Power boost etc Alarm display and buzzer Water temperature Hydraulic oil temperature Fuel level Diagnosis system Wire harness Waterproof type connector Safety Travel alarm Double horn Battery 2 x 12 V 128 A h 5HR Lights Upper 24 V 70 W x 1 Boom 24 V 70 W x 2 Working light Cab 24 V 70 W x 2 Operator s cab room 24 V 10 W...

Page 27: ...ollers each side 2 Number of carrier rollers each side 9 Number of shoes each side 50 Type of shoe Triple grouser shoe Link pitch 203 2 mm 8 000 in Width of shoe 600 mm 23 622 in S T D Grade ability 70 35 Mass Operating mass 29800 kg 65697 754 lb with 3 18 m 10 433 ft Arm 1 3 m Bucket 600 mm 23 622 in grouser shoe operator lubricant coolant and full fuel tank Shipping mass 28400 kg 62611 282 lb Op...

Page 28: ...mm 156 693 in 3980 mm 156 693 in Crawler overall length 4850 mm 190 945 in 4850 mm 190 945 in 4850 mm 190 945 in Track gauge 2600 mm 102 362 in 2600 mm 102 362 in 2600 mm 102 362 in Undercarriage overall width with 600 mm 23 622 in shoes 3200 mm 125 984 in 3200 mm 125 984 in 3200 mm 125 984 in Crawler tracks height 1040 mm 40 945 in 1040 mm 40 945 in 1040 mm 40 945 in Working ranges 3 18 m 10 4331...

Page 29: ...n ratio 41 8 Dry weight 405 kg 892 872 lb Take up roller Weight 174 kg 383 604 lb Upper roller Weight 42 kg 92 594 lb Lower roller Weight 55 kg 121 254 lb Recoil spring Item Weight Quantity Yoke 39 3 kg 86 6417 lb 1 Sems B M16 X 50 0 1 kg 0 2205 lb 4 Threaded rod 50 7 kg 111 7744 lb 1 Groove height N M64 1 9 kg 4 1888 lb 1 SP pin 10 x 100 0 1 kg 0 2205 lb 1 Recoil spring 106 kg 233 690 lb 1 Grease...

Page 30: ... Engine type 4 cycle water cooled overhead camshaft type straight cylinder direct fuel injection type electronic control Number of cylinders bore stroke 6 115 mm 4 53 in 125 mm 4 92 in Total displacement 7 790 L 2 058 US gal Compression ratio 17 5 Rated output 199 205 kW 270 6 278 7 Hp 2000 RPM Maximum torque 989 N m 729 45 lb ft about 1500 RPM Fuel consumption ratio g kWh at 1800 RPM Engine dry w...

Page 31: ...ype Double variable displacement piston pump Displacement capacity 136 7 cm rev 8 342 in rev x 2 Rated 34 3 MPa 4975 psi Operating pressure Maximum 37 3 MPa 5337 84 psi Input revolution speed 1800 RPM Maximum discharge flow 246 L min 65 US gpm x 2 at Pd 3 0 MPa 435 2 psi 1800 RPM 243 L min 64 2 US gpm x 2 at Pd 8 0 MPa 1160 4 psi 1800 RPM Pilot pump Pump type Gear pump Displacement capacity 15 cm ...

Page 32: ...valve 5 stack Manufacturer Yuken Kogyo Co Ltd Valve specifications Maximum flow P B 25 l min 6 604 US gpm Other 5 l min 1 321 US gpm Rated pressure 4 5 MPa 652 psi Port size P T B port G3 8 C1 C2 C3 C4 C5 ports G1 4 Solenoid specifications Operating voltage DC 20 32 V Power consumption 17 W max Weight 6 7 kg 14 7710 lb Valve for left right operations Manufacturer Kawasaki Heavy Industries Ltd Oper...

Page 33: ... ndependent operating torque SMIL15CEX7163AB 2 Travel remote control valve control diagram A Secondary pressure MPa psi B Push rod stroke mm in C Pedal operating angle deg 1 Secondary pressure SMIL14CEX0423AB 3 Cushion valve heat circuit with shuttle valve Manufacturer KYB YS CO LTD Port size G3 8 A P ports G1 4 Q V ports Weight 12 5 kg 27 5578 lb Center joint High pressure passage ABCD 34 3 MPa 4...

Page 34: ...racted length 1918 mm 75 512 in Stroke 1369 mm 53 898 in Weight 237 kg 522 4956 lb Arm cylinder Manufacturer KYB Corporation Cylinder bore 150 mm 5 906 in Rod diameter 105 mm 4 134 in Maximum retracted length 2286 mm 90 000 in Stroke 1650 mm 64 961 in Weight 350 3 kg 772 2793 lb Bucket cylinder Manufacturer KYB Corporation Cylinder bore 135 mm 5 315 in Rod diameter 90 mm 3 543 in Maximum retracted...

Page 35: ...bearing 12720 kg 28042 800 lb C Counterweight 5320 kg 11728 592 lb D Lower component with grouser shoe 11100 kg 24471 311 lb E Main unit weight 23900 kg 52690 481 lb F Attachments 5880 kg 12963 181 lb G Boom including cylinders 3300 kg 7275 255 lb H Arm including cylinders and linkage 1630 kg 3593 535 lb The weights displayed are approximate weights 48034225 23 06 2016 28 ...

Page 36: ...49 kg 328 489 lb 12 Control valve 200 kg 440 925 lb 13 Center joint 56 kg 123 459 lb 14 Boom 2135 kg 4706 869 lb Shoe weight per side Component name Weight 1 600 mm 23 62 in grouser shoe 1850 kg 4078 552 lb 2 700 mm 27 56 in grouser shoe 2020 kg 4453 338 lb 3 800 mm 31 496 in grouser shoe 2185 kg 4817 100 lb Arm weight Component name Weight 1 Standard arm EM3 HD O1 GB 1130 kg 2491 224 lb 2 Standar...

Page 37: ...tandard arm 3 18 m 10 4331 ft NOTE Numbers are subject to change without notice due to design change or other reason The diagrams give values that include the shoe lug height a 26 mm 1 024 in ECEC2354 1 48034225 23 06 2016 30 ...

Page 38: ...t arm 2 65 m 8 6942 ft NOTE Numbers are subject to change without notice due to design change or other reason The diagrams give values that include the shoe lug height a 26 mm 1 024 in D91D1B7E 2 48034225 23 06 2016 31 ...

Page 39: ... arm 3 66 m 12 0079 ft NOTE Numbers are subject to change without notice due to design change or other reason The diagrams give values that include the shoe lug height a 26 mm 1 024 in 88B10DF0 3 48034225 23 06 2016 32 ...

Page 40: ...55 2 1654 80 3 1496 6 0 2362 31 1 2205 56 2 2047 81 3 1890 7 0 2756 32 1 2598 57 2 2441 82 3 2283 8 0 3150 33 1 2992 58 2 2835 83 3 2677 9 0 3543 34 1 3386 59 2 3228 84 3 3071 10 0 3937 35 1 3780 60 2 3622 85 3 3465 11 0 4331 36 1 4173 61 2 4016 86 3 3858 12 0 4724 37 1 4567 62 2 4409 87 3 4252 13 0 5118 38 1 4961 63 2 4803 88 3 4646 14 0 5512 39 1 5354 64 2 5197 89 3 5039 15 0 5906 40 1 5748 65 2...

Page 41: ...83 50 60 18 288 18 593 18 898 19 202 19 507 19 812 20 117 20 422 20 726 21 031 60 70 21 336 21 641 21 946 22 250 22 555 22 860 23 165 23 470 23 774 24 079 70 80 24 384 24 689 24 994 25 298 25 603 25 908 26 213 26 518 26 822 27 127 80 90 27 432 27 737 28 042 28 346 28 651 28 956 29 261 29 566 29 870 30 175 90 100 30 480 30 785 31 090 31 394 31 699 32 004 32 309 32 614 32 918 33 223 100 Meters to fe...

Page 42: ...098 26 719 27 340 27 962 28 583 29 204 29 826 30 447 40 50 31 069 31 690 32 311 32 933 33 554 34 175 34 797 35 418 36 040 36 661 50 60 37 282 37 904 38 525 39 146 39 768 40 389 41 010 41 632 42 253 42 875 60 70 43 496 44 117 44 739 45 360 45 981 46 603 47 224 47 846 48 467 49 088 70 80 49 710 50 331 50 952 51 574 52 195 52 817 53 438 54 059 54 681 55 302 80 90 55 923 56 545 57 166 57 788 58 409 59...

Page 43: ...07 770 194 786 581 802 968 40 50 819 355 835 742 852 129 868 516 884 904 901 291 917 678 934 065 950 452 966 839 50 60 983 226 999 613 1016 00 0 1032 38 7 1048 77 5 1065 16 2 1081 54 9 1097 93 6 1114 323 1130 71 0 60 70 1147 09 7 1163 48 4 1179 87 1 1196 25 8 1212 64 6 1229 03 3 1245 42 0 1261 80 7 1278 19 4 1294 58 1 70 80 1310 96 8 1327 35 5 1343 74 2 1360 13 0 1376 51 7 1392 90 4 1409 29 1 1425...

Page 44: ...9 348 250 3 352 035 6 355 820 9 359 606 3 363 391 6 367 176 9 370 962 2 374 747 6 90 100 378 532 9 382 318 2 386 103 6 389 888 9 393 674 2 397 459 5 401 244 9 405 030 2 408 815 5 412 600 9 100 Liters to gallons U S liters 0 1 2 3 4 5 6 7 8 9 liters U S gal U S gal U S gal U S gal U S gal U S gal U S gal U S gal U S gal U S gal 0 2642 0 5284 0 7925 1 0567 1 3209 1 5851 1 8492 2 1134 2 3776 10 2 641...

Page 45: ...3000 3 5200 3 7400 3 9600 4 1800 10 20 4 4000 4 6200 4 8400 5 0600 5 2800 5 5000 5 7200 5 9400 6 1600 6 3800 20 30 6 6000 6 8200 7 0400 7 2600 7 4800 7 7000 7 9200 8 1400 8 3600 8 5800 30 40 8 8000 9 0200 9 2400 9 4600 9 6800 9 9000 10 1200 10 3400 10 5600 10 7800 40 50 11 0000 11 2200 11 4400 11 6600 11 8800 12 1000 12 3200 12 5400 12 7600 12 9800 50 60 13 2000 13 4200 13 6400 13 8600 14 0800 14 ...

Page 46: ...362 85 372 65 382 46 30 40 392 27 402 07 411 88 421 69 431 49 441 30 451 11 460 91 470 72 480 53 40 50 490 33 500 14 509 95 519 75 529 56 539 37 549 17 558 98 568 79 578 59 50 60 588 40 598 21 608 01 617 82 627 63 637 43 647 24 657 05 666 85 676 66 60 70 686 47 696 27 706 08 715 89 725 69 735 50 745 31 755 11 764 92 774 73 70 80 784 53 794 34 804 15 813 95 823 76 833 57 843 37 853 18 862 99 872 79...

Page 47: ...384 07 398 30 412 52 20 30 426 75 440 97 455 20 469 42 483 65 497 87 512 10 526 32 540 55 554 77 30 40 569 00 583 22 597 45 611 67 625 90 640 12 654 35 668 57 682 80 697 02 40 50 711 25 725 47 739 70 753 92 768 14 782 37 796 59 810 82 825 04 839 27 50 60 853 49 867 72 881 94 896 17 910 39 924 62 938 84 953 07 967 29 981 52 60 70 995 74 1009 97 1024 19 1038 42 1052 64 1066 87 1081 09 1095 32 1109 5...

Page 48: ...4 843 4 981 5 119 5 258 5 396 30 40 5 534 5 673 5 811 5 949 6 088 6 226 6 365 6 503 6 641 6 780 40 50 6 918 7 056 7 195 7 333 7 471 7 610 7 748 7 887 8 025 8 163 50 60 8 302 8 440 8 578 8 717 8 855 8 993 9 132 9 270 9 409 9 547 60 70 9 685 9 824 9 962 10 100 10 239 10 377 10 515 10 654 10 792 10 930 70 80 11 069 11 207 11 346 11 484 11 622 11 761 11 899 12 037 12 176 12 314 80 90 12 452 12 591 12 ...

Page 49: ...7 990 47 1000 28 1010 08 1019 89 1029 70 1039 5 1049 31 1059 12 1068 92 100 Newton meters to weight kilogram meters N m 0 10 20 30 40 50 60 70 80 90 N m kgf m kgf m kgf m kgf m kgf m kgf m kgf m kgf m kgf m kgf m 1 020 2 039 3 059 4 079 5 099 6 118 7 138 8 158 9 177 100 10 197 11 217 12 237 13 256 14 276 15 296 16 315 17 335 18 355 19 375 10 200 20 394 21 414 22 434 23 453 24 473 25 493 26 513 27 ...

Page 50: ...5 6 370 187 8 34 36 7 24 4 4 82 27 8 140 60 198 92 2 256 124 4 314 156 7 372 188 9 32 35 6 26 3 3 84 28 9 142 61 1 200 93 3 258 125 6 316 157 8 374 190 0 30 34 4 28 2 2 86 30 0 144 62 2 202 94 4 260 126 7 318 158 9 376 191 1 28 33 3 30 1 1 88 31 1 146 63 3 204 95 6 262 127 8 320 160 378 192 2 26 32 2 32 0 0 90 32 2 148 64 4 206 96 7 264 128 9 322 161 1 380 193 3 24 31 1 34 1 1 92 33 3 150 65 6 208...

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