IWAKI PUMPS FDC-1 Instruction Manual Download Page 29

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T438 01/06

( )Country codes

IWAKI CO.,LTD. 6-6 Kanda-Sudacho 2-chome Chiyoda-ku Tokyo 101-8558 Japan

TEL:(81)3 3254 2935 FAX:3 3252 8892(http://www.iwaki-pumps.co.jp/)

U.S.A.

: IWAKI WALCHEM Corporation

Australia : IWAKI Pumps Australia Pty. Ltd.

Singapore : IWAKI Singapore Pte. Ltd.
Indonesia : IWAKI Singapore (Indonesia Branch)

Malaysia : IWAKIm Sdn. Bhd.

Taiwan

: IWAKI Pumps Taiwan Co., Ltd.

Thailand : IWAKI (Thailand) Co.,Ltd.
Hong Kong : IWAKI Pumps Co., Ltd.

China

: IWAKI Pumps Co., Ltd. (Guangzhou office)

China

: IWAKI Pumps Co., Ltd. (Beijing office)

China

: IWAKI Pumps (Shanghai) Co., Ltd.

Philippines : IWAKI Chemical Pumps Philippines, Inc.

Korea

: IWAKI Korea Co.,Ltd.

TEL : (1)508 429 1440 FAX : 508 429 1386

TEL : (61)2 9899 2411 FAX : 2 9899 2421

TEL : (65)763 2744

FAX : 763 2372

TEL : (62)21 392 8288 FAX : 21 392 8088

TEL : (60)3 703 8807 FAX : 3 703 4800

TEL : (886)2 2776 5900 FAX : 2 2740 2812

TEL : (66)2 320 1303 FAX : 2 322 2477
TEL : (852)2 607 1168 FAX : 2 607 1000

TEL : (86)20 8130 0605 FAX : 20 8130 0601

TEL : (86)10 6442 7713 FAX : 10 6442 7712

TEL : (86)21 5234 0776 FAX : 21 5234 0775
TEL : (63)2 888 0245 FAX : 2 843 3096

TEL : (82)2 3474 0523 FAX : 2 3474 0221

Germany : IWAKI EUROPE GmbH

Italy

: IWAKI Italia S.R.L.

Denmark : IWAKI Pumper A/S
Sweden

: IWAKI Sverige AB

Finland

: IWAKI Suomi Oy

Norway

: IWAKI Norge AS

France

: IWAKI France S.A.

U.K.

: IWAKI PUMPS (UK) LTD.

Switzerland: IWAKI (Schweiz) AG

Austria

: IWAKI (Austria) GmbH

Holland

: IWAKI Holland B.V.

Spain

: IWAKI Iberica Pumps, S.A.

Belgium : IWAKI Belgium n.v.

TEL : (49)2154 9254 0 FAX : 2154 1028

TEL : (39)02 990 3931 FAX : 02 990 42888

TEL : (45)48 24 2345 FAX : 48 24 2346
TEL : (46)8 511 72900 FAX : 8 511 72922

TEL : (358)9 2742714 FAX : 9 2742715

TEL : (47)66 81 16 60 FAX : 66 81 16 61

TEL : (33)1 69 63 33 70 FAX : 1 64 49 92 73
TEL : (44)1743 231363 FAX : 1743 366507

TEL : (41)32 3235024 FAX : 32 3226084

TEL : (43)2236 33469 FAX : 2236 33469

TEL : (31)297 241121 FAX : 297 273902
TEL : (34)943 630030 FAX : 943 628799

TEL : (32)1430 7007

FAX : 1430 7008

Summary of Contents for FDC-1

Page 1: ...Read this manual before use of product IWAKI Controller Model FDC 1 Instruction Manual...

Page 2: ...OR HUMAN SAFETY 1 OVERVIEW 3 1 Unpacking and inspection 4 2 Specification 4 3 External dimensions 5 4 Names and explanations of component devices 6 5 Explanation of work 7 6 Main functions 8 SETUP 9 1...

Page 3: ...section could lead to serious physical injury to the user or serious damage to the product Warning Nonobservance or misapplication of the contents of the Warning section could lead to a serious accid...

Page 4: ...nd experience of handling of product Place to be installed and stored This controller is not explosion proof design Do not install or store the controller at flammable atmosphere Do not install or sto...

Page 5: ...3 OVERVIEW 1 Unpacking and inspection 4 2 Specification 4 3 External dimensions 5 4 Names and explanations of component devices 6 5 Explanation of work 7 6 Main functions 8...

Page 6: ...s DC24V 10 Operating resistance Detect 0 15kohm 25k ohm or more no detection Proximity switch input Input signal Proximity Switch negative logic operation ON voltage level 3V or less OFF voltage level...

Page 7: ...41 1 0 148 0 3 4 4 5 4 4 5 44 1 0 38 0 3 136 152 158 SELECT MENU ENT AUTO MANU 148 38 48 42 3 2 Fig 2 50 3 PT 1 4 PT 1 4 EXH 52 9 72 22 5 OUT SUP PUSH OPEN Zero span adjusting window M12 4 pin connect...

Page 8: ...ting Green LEAK Turns on when leak alarm is detected Red TIME Turns on when time up alarm is detected Red LIFE Turns on when life alarm is detected Red FAST Turns on when fast alarm is detected Red Ex...

Page 9: ...essure of electro pneumatic regulator ER1 discharge capacity shall be controlled 3 Leak alarm This function effects to stop pump with alarm signal when pump brings about leakage It detects leakage and...

Page 10: ...ice After reset signal input it neglects detection for 2 minutes After 2minuites it may start again if it is in alarm condition Possible to fix a specified flow rate control against the load fluctuati...

Page 11: ...9 SETUP 1 Installation 10 2 Connection 10...

Page 12: ...44 1 0 38 0 3 136 152 158 SELECT MENU ENT AUTO MANU 148 38 48 42 3 2 1 Installation WARNING Do not install or store at explosion atmosphere such places causing particulate or corrosion gases such as...

Page 13: ...t L Red Brown White Black Black Blue Red Brown White Black Black Blue Proximity switch input R Proximity switch input L Electrode Electrode Your device External start input External alarm reset input...

Page 14: ...ack Blue Red Brown White Black Black Blue FA FF FH FW FS pump Proximity switch input R Proximity switch input L Electrode Electrode GND GND External start input External alarm reset input Electro pneu...

Page 15: ...24V OUTPUT Purpose of wiring Pin No Marker Tube No 1P 9 Solenoid valve output R 2P 10 Solenoid valve output R 3P 11 Solenoid valve output L 4P 12 Solenoid valve output L Connection between FDC 1 and S...

Page 16: ...R are Upper side and Lower side respectively INPUT Purpose of wiring Wiring objects Pin No Marker Tube No 1P 13 Leak sensor C1 D1 Connection between FDC 1 and pump 2P 14 Leak sensor C2 D2 3P 15 Proxi...

Page 17: ...of wiring devices FDC 1 side connector Contact Wire Remarks Cross section mm2 AWG CN1 VHR 8N BVH 21T P1 1 0 5 20 8 wires 5m or less CN2 VHR 4N BVH 21T P1 1 0 5 20 4 wires 5m or less CN3 XHP 8 BXH 001T...

Page 18: ...es before they are connected When the seal tape is used for piping pay attention so that the tape can be get into the pipe c Install a regulator before the electro pneumatic regulator option and adjus...

Page 19: ...17 OPERATION 1 How to operate 18 2 How to set controller 18 3 Operation screen 21 4 Setting confirmation and setting change procedure 22 5 Pump operation 22 6 Alarm reset procedure 23...

Page 20: ...f count of detection for Life alarm Setting standard time of detection for Time up alarm Setting air supply pressure when pump starts Setting minimum air supply pressure for Electro pneumatic regulato...

Page 21: ...d enter by key A specified flow rate control Yes Setting screen No 3 Normal operation No Setting screen No 8 ENTER SELECT Setting screen No 3 Setting 1 shot discharge capacity of pump 3 1Shot d capa d...

Page 22: ...f pump do not set the value exceeding the maximum air pressure supply of pump Setting screen No 8 Setting the standard time of Time Up alarm detection 8 TIME UP ALARM T Sec Setting the standard time o...

Page 23: ...mpulsory so as to become the settled stroke number Pump may operate intermittently depending on stroke rate to be set Setting screen No 13 Reset of the accumulation count of pump 13 COUNT RESET Yes No...

Page 24: ...etting are reset again MENU ENTER SELECT CHANGE No No After the completion of cancel procedure LCD screen of the controller displays as mentioned left and the operation screen is automatically display...

Page 25: ...ge contact signal or open collector signal from the externals shall reset alarm Other work shall not be accepted until all of alarms are released AUTO ENTER MANU 5 3 To change operation mode Press key...

Page 26: ...24 MAINTENANCE 1 Troubleshooting 25...

Page 27: ...efective solenoid valve Minimum air pressure for drive becomes higher due to solenoid valve run down Exhaust outlet of solenoid valve or QEV is covered or closed Wrong IN and OUT connection of Electro...

Page 28: ...liminary side of EV2500 Setting value in setting screen No 6 is too small Change setting value Fast alarm comes out Pump stroke exceeds pump spec It occasionally outputs at the initial starting of pum...

Page 29: ...TEL 66 2 320 1303 FAX 2 322 2477 TEL 852 2 607 1168 FAX 2 607 1000 TEL 86 20 8130 0605 FAX 20 8130 0601 TEL 86 10 6442 7713 FAX 10 6442 7712 TEL 86 21 5234 0776 FAX 21 5234 0775 TEL 63 2 888 0245 FAX...

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IWAKI PUMPS FDC-1, Instruction Manual

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