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Installation

•  Check that the maximum inlet pressure 

is not higher than the maximum allow-

able pressure of the product 

•  Arrange  enough  room  for  the  serving 

of the regulator and/or the safety slam-

shut valve 

Before installing the product in the piping, 

the following must be checked:
•  the  upstream  piping  must  be  cleaned 

from  all  impurities  (sand,  welding  slag, 

etc )

•  the  product  must  not  be  visibly  dam-

aged 

•  the  inlet  and  outlet  chambers  of  the 

product must be perfectly clean 

Make sure that the direction of gas flow 

corresponds  to  the 

arrow

  on  the  valve 

body 
The regulator must be fitted without un-

due  stress  on  the  valve  body   Following 

torques should not be exceeded:

Sensing line

RB 1700 / RB 1800 / RB 1800F regula-

tor require external sensing lines for reg-

ulator

1

  and  safety  valve

2

  controllers   An 

isolating valve on the safety shutoff valve 

sensing line 

is not permitted.

Fig  1 gives a typical example of installation 

Regulator Start-up

Before start-up, the installation must be 

checked for leaks.

To  start-up  the  regulator  properly,  pro-

ceed as follows:
•  check  that  the  upstream  and  down-

stream on/off valves and the vent valve 

are all closed 

•  partially open the upstream on/off valve 

slowly  enough  to  pass  a  very  small 

amount of gas;

•  reset the safety shutoff valve - 

See § Relatching the SSV“

  

Note  that  a  safety  shutoff  valve  with 

over-  and  under-pressure  protection  is 

always closed in absence of gas down-

stream of the regulator.

•  check  that  the  pressure  rises  slowly; 

the  downstream  pressure  must  stabi-

lize around the set value  If the pressure 

continues  to  rise,  interrupt  the  start-up 

procedure  by  closing  the  upstream  on/

off valve and  identify the cause of the 

malfunction;

•  after  the  outlet  pressure  has  stabilized, 

open the on/off valve completely;

•  then slowly open the downstream on/off 

valve until the piping is completely filled 

At this point, the pressure regulator is op-

erative 

Bolts

M12

M14

M16

Max  torque

35 Nm

55 Nm

85 Nm

Thread size

3

/

4

1“

1“

1

/

2

Max  torque

80 Nm

110 Nm

140 Nm

6

1

 with exception of RB 1700 - size 

3

/

4

2

 with exception of RB 1700

Summary of Contents for RB 1800

Page 1: ...i t r o n c o m Gas Pressure Regulator RB 1700 RB 1800 RB 1800F Installation and starting up Installatione e messa in servizio Installation et mise en service Instalaci n y pustea en Marcha 317099280...

Page 2: ...2...

Page 3: ...ing of regulator and SSV 22 23 IT Instruction of installation Regulator start and set up Sensing line 12 Re latching SSV set up SSV 13 Connection of breathing line table 20 Example of installation 21...

Page 4: ...N 8 N 8K 4 4O 0D4EB35BFGI MKK N X K 8 PF Q 8 4 MKK 9 U R FR OOE 0D4S144 R FR 4EO50 0D4S144 z 9 KK F 1 L 0D4EBODBFG X N K L F N X Q 8 J8 L N 9 WJ1JX YV JV 8 J L T 4SS 15D353 QH 9 FA B K B 8 8N 8 YV JV...

Page 5: ...ce must be done by trained or qualified personal After wards a tightness test with 1 1 x PS must be performed When changing pressure containing parts their compliance with the PED must be assured If u...

Page 6: ...or Start up Before start up the installation must be checked for leaks To start up the regulator properly pro ceed as follows check that the upstream and down stream on off valves and the vent valve a...

Page 7: ...the stem aa until it comes into contact with the controller top casing continue to screw it slowly this causes the valve to open gently and the pressure to fill the down stream pipe On RB 1800 RB 1800...

Page 8: ...8 U N 8K 4 8 8 4O 0D4EB35BGFI P L 8 N PF Q 8 4 R K R FR OOE 0D4S X R FR 4EO50 0D4S144 z L F K 0D4EBODBGF K K 8 K K F N Q 8 M 8 YV JV 8 J L T 4SS 15D353 QH 9 N B K B 8 K 8 YV JV 8 J L T 4SS 15D353 QH 9...

Page 9: ...instalaci n Puesta en marcha del regulador Antes de la puesta en marcha de la ins talaci n se debe comprobar que no hay fugas Para la puesta en marcha del regulador correctamente se ha de proceder de...

Page 10: ...asta que haga contacto con la cubierta de la tapa del regulador contin e atornill n dolo lentamente esto hace que la v l vula se abra suavemente y la tuber a se presurice aguas abajo En el RB 1800 RB...

Page 11: ...4O 0D4EB35BGF 8 U N KK PF Q 8 4 R KK R FR OOE 0D4S144 R FR 4EO50 0D4S144 M L F KK 0D4EBODBGF U 9 K K L KU z R N Q 8 8K L YV JV 8 J L T 4SS 15D353 QH 9 F B K U B 8 N U YV JV 8 J L T 4SS 15D353 QH 9 J...

Page 12: ...della messa in esercizio neces sario assicurarsi che l installazione non presenti perdite Al fine di mettere in esercizio corretta mente il regolatore procedere come di seguito descritto controllare...

Page 13: ...appo bb e rimuoverlo b avvitarlo al contrario sull albero aa fino al contatto col coperchio del presso stato continuare ad avvitare lentamen te questo genera un apertura graduale della valvola e l inv...

Page 14: ...B35BGFI P 8 L 8 N PF Q 8 4 R 9 8 KK 8 R FR OOE 0D4S144 R FR 4EO50 0D4S144 8 L F KK 8 0D4EBODBGF K 8 8 8 K 8 8 K 8 K N Q 8 J8 L 8 X 8 YV JV 8 J L T 4SS 15D353 QH 9 N B 8 L B K 8 YV JV 8 J L T 4SS 15D35...

Page 15: ...d quiper la ligne d impulsion du clapet de s curit d un robinet d isole ment La Fig 1 montre un sch ma typique d ins tallation Mise en service du d tendeur V rifierl tanch it del installationavant mi...

Page 16: ...oquille sup rieure continuer visser lentement pour ouvrir le clapet et rem plir le volume aval du d tendeur RB 1800 RB 1800F cette op ration ouvre le bipasse interne c Apr s stabilisation de la pressi...

Page 17: ...4 M 9 R R FR OOE 0D4S144 8 R FR 4EO50 0D4S144 T FG1 9 0D4EBODBFG 9 9 8 NH U8 U 9 9 F 9 8 F 9 N U J Q 8 V 98 WJ1JX YV JV 8 J L T 4SS 15D353 QH 9 P HN8 B V 98 B 7 9 C 8 YV JV 8 J L T 4SS 15D353 QH 9 U8...

Page 18: ...der Messleitung f r das Sicherheitsabsperrventil ist nicht zul ssig Fig 1 auf Seite 12 zeigt ein Einbaubei spiel f r eine ReglerInstallation Regler Inbetriebnahme Nach Einbau des Regelger tes in die...

Page 19: ...ewinde der herausstehenden Ventil stange aa aufschrauben bis sie den Federdom des Membran Geh uses ber hrt 2 durch weiteres langsames Hinein schrauben ffnet das SAV Gas str mt ber das Regelger t in di...

Page 20: ...10 1 811 1812 RB 1700 2mm 2mm G 1 2 1 G 1 2 1 RB 1700 1 G 3 4 G 3 4 RB 1800 1 G 3 4 G 3 4 G 3 4 SSV 1721 1722 1731 1732 1831 1832 1821 1822 1811 1812 RB 1700 2mm Rp 1 8 1 RB 1700 1 2mm Rp 1 8 1 RB 180...

Page 21: ...de instalaci n 1 5 13 14 1 Inlet valve Valvola di intercettazione di monte Vanne amont V lvula de m xima 5 RB 1700 RB 1800 RB 1800F 13 Vent valve Robinetto di sfiato Event du r gulateur V lvula de es...

Page 22: ...n a b Fig 2 a Regulator Regolatore R gulateur Regulador Fig 2 b SSV Fig 2 c d Over and under pressure shut off valve Dispositivo di blocco per maxima e minima pressione Clapet de s curit maxi et mini...

Page 23: ...allation ATEX Puissance de commutation Contact power rating Max 10 W Max 120 mW Rigidit di lectrique entre contacts ouverts Voltage Break down Max 180 Vdc Max 15 Vdc Courant de commutation Current Swi...

Page 24: ...24 Itron GmbH Hardeckstra e 2 76185 Karlsruhe postoffice karlsruhe actaris com www itron com Tel 49 721 5981 0 Fax 49 721 5981 189...

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