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Before You Begin

TDC-0951-005 100W-R and 100WP-R Datalogging ERT Module Installation Guide

Proprietary and Confidential

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Summary of Contents for 100W-R

Page 1: ...Water Solutions 100W R and 100WP R Datalogging ERT Module Installation Guide TDC 0951 004...

Page 2: ...red operation of the device D claration de conformit Le pr sent appareil est conforme aux CNR d Industrie Canada applicables aux appareils radio exempts de licence L exploitation est autoris e aux deu...

Page 3: ...d cannot be shipped by air All product returns must be shipped by ground transportation to Itron Suggestions If you have comments or suggestions on how we may improve this documentation send them to T...

Page 4: ...Start up 7 Programming the 100WP R 8 100WP R Pulser Start up 8 Connecting the 100W R to a Remote Meter Register 9 Connecting the 100WP R to a Remote Meter Register 10 Verifying 100W R and 100WP R ERT...

Page 5: ...Contents TDC 0951 005 100W R and 100WP R Datalogging ERT Module Installation Guide vi Proprietary and Confidential Appendix A Using Gel cap Connectors 37 Appendix B Troubleshooting 39 Index 40...

Page 6: ...ions for pipe mount remote mount and direct mount Caution Installing a remote ERT module or an integrated 100W ERT module and meter register in a water pit box will void the product warranty Remote ER...

Page 7: ...TDC 0934 XXX Field DeploymentManager Field Representative sGuide TDC 0936 XXX 900 MHz Belt Clip Radio User sGuide TDC 0889 XXX FC300 Getting Started Guide TDC 0898 XXX FC200 Series Getting Started Gui...

Page 8: ...the list of supported meters and registers 100W R and 100WP Rs feature the following capabilities Leak Detection and Reverse Flow Detection 100W series ERT modules feature the same robust features as...

Page 9: ...ERT module The Cut Cable Flag sets if the LGR Flag is active for two consecutive times The Cut Cable Flag remains active for 40 days in Mobile mode The Cut Cable Flag remains active for 24 hours in Fi...

Page 10: ...ications Note The battery life is significantly affected in hard to read mobile mode You may use the 900 MHz Remote Antenna to increase reading range An FCC license is not required to read 100W R and...

Page 11: ...nsumption You can program the 100WP R in the field with FDM or in the factory using custom programming 2 Run mode 100WP Rs normal operation mode The 100W transmitted message is dependent on its factor...

Page 12: ...activates after the ERT module detects a register 100W R Encoder Start up The 100W R automatically Detects the connected register type at the top of the hour exits factory mode and enters run mode pro...

Page 13: ...er meter register and program the ERT module with FDM 100WP R Pulser Start up The 100WP R enters run mode by completing programming with FDM Programming sets the appropriate pulser parameters initial...

Page 14: ...following table Register Manufacturer 100W R wire color Brown data Gray power clock Yellow ground Register screw color designator Elster AMCO Invision R GRN BLK Elster AMCO Scancoder R GRN BLK Elster...

Page 15: ...re Connect the ERT module to the cable using gel cap connectors see Using Gel Cap Connectors on page 37 Verifying 100W R and 100WP R ERT Module Operation Use one of the following handheld computers to...

Page 16: ...age29 100W R and 100WP R ERT Module Accessories 100W R 100WP R MountingAccessories Accessory Part Number Remote Mount Kit Encoder Pulser only CFG 0771 021 Remote Mount Kit Encoder Pulser with Leak Sen...

Page 17: ...ort for register connection CFG 1300 003 dual cable ports for Leak Sensor and register connection Sidecutter pliers Gel connector crimping tool Cable tie gun Torx T 15 screwdriver To install the remot...

Page 18: ...pressure of the gun Note If your cable tie gun is equipped with a dial to set the tightening pressure set the pressure to ensure the cable tie is secure on the lead wire After installation the cable...

Page 19: ...e see 100W R and 100WP R Accessories on page 11 Attach the 100W ERT module s backplate before completing a Remote Mount or Pipe Mount installation To attach an encoder pulser only backplate 1 Route th...

Page 20: ...aining three screws tightening a few turns 4 Completely tighten all the screws in an alternating fashion To attach an encoder pulser and leak sensor backplate 1 Route the register cable and Leak Senso...

Page 21: ...unting screw in one corner and tighten two to three turns Insert the remaining three screws tightening a few turns 5 Completely tighten all screws evenly in an alternating fashion Pipe Mount Installat...

Page 22: ...through the hole in the band clamp and into the entrance to the screw assembly Tighten the band clamp until you can push the end of the band into the hole in the pipe bracket 5 Tighten the clamp scre...

Page 23: ...Tighten both screws to 9 to 12 inch pounds of torque To mount the adapter plate in other positions The installation procedure in the previous section shows how to mount the adapter plate on a vertica...

Page 24: ...o the left install the adapter plate as shown in the pictures below If the pipe is horizontal install the adapter plate as shown in the pictures below To mount the 100W R and 100WP R ERT modules on th...

Page 25: ...install tamper seals and cable ties 1 Using the two new tamper seals from the mounting kit place a new tamper seal over each ERT module mounting screw 2 Push both tamper seals all the way into place...

Page 26: ...day the ERT module begins to write over stored data in a first in first out manner The ERT module automatically detects the presence of connected Leak Sensors The ERT module will automatically detect...

Page 27: ...atching wire colors to complete the three connections See Optional Leak Sensor Installation on page 21 for Leak Sensor mounting information Note If the ERT module will mount on the exterior of the hou...

Page 28: ...or 10 inch flying lead Leak Sensor Standard mounting 100W remote ERT module Optional mounting bracket bracket Pipe Preparation Clean any dust or dirt from the pipe to facilitate direct contact with th...

Page 29: ...llation Guide 24 Proprietary and Confidential 2 Verify the pipe s mounting surface is free from dirt and debris Place the curved surface of the LS against the pipe 3 Insert the mounting U bolt over th...

Page 30: ...ounting orientation is not critical Orient the sensor to best accommodate your installation The most important installation practice is to mount the sensor securely to the pipe To install the Leak Sen...

Page 31: ...and Confidential 2 Insert the mounting plate screws into the holes on the Leak Sensor s curved surface 3 Secure the mounting plate to the Leak Sensor 4 Verify the pipe s mounting surface is free from...

Page 32: ...to more than 20 inch pounds Over tightening could damage the Leak Sensor housing and or the pipe Remote Mount Installation Connect the ERT module to the register as described in Connecting Initializin...

Page 33: ...pilot holes into the wall or other surface The two bottom holes should be level 3 Screw a mounting screw for the lug slot into the surface leaving approximately 1 8 inch of the screw protruding The l...

Page 34: ...allation for the following direct mount registers Badger ADE and RTR Elster AMCO ABB Scancoder InVISION and Digital Note If you are installing an ERT module with Leak Sensor capability use a needle no...

Page 35: ...les Check the part number on the label to verify the module matches the meter Always install the module with the arrow on the housing pointing upward Note The register may or may not be mounted on the...

Page 36: ...page 8 After connecting the wires carefully tuck the connectors into the ERT module housing 3 To wire the 100WP R to the RTR 2 wire register connect the ERT module wires to the 2 wire register using g...

Page 37: ...the register ensuring the edge of the ERT module housing is seated properly around the perimeter of the register as shown below Note A gasket is not required 6 Install four Torx head mounting screws S...

Page 38: ...ighten the mounting screw 1 as directed by Badger Meter Note Mount the register on the meter in one of four different positions with respect to the direction of water flow refer to the manufacturer s...

Page 39: ...ount Caution Verify you have an Elster AMCO meter with a register designed for direct mount ERT modules Always install the ERT module right side up with the arrow on the housing pointed upward Note Th...

Page 40: ...Installation requires a 100W R ERT module for an InVISION or Scancoder register Installation for a Digital register requires a 100WP R 3 Strip 1 2 inch of insulation from the end of the brown gray an...

Page 41: ...register wire connections see Connecting 100WP R to a Remote Meter Register on page 9 After connecting the wires carefully tuck the connectors into the ERT module housing Tighten all screws securely...

Page 42: ...nnectors Required Materials E 9R 3M gel cap crimping tool Gel cap connectors 1 Push two wires as far as possible into the connector Caution Do not strip insulation from the ends of the wires before in...

Page 43: ...s 4 A connector is crimped properly when the top of the movable yellow center 1 is flush with the top of the connector body 2 Warning Crimping the connector forces some sealant out of connector The se...

Page 44: ...coder ERT module is reporting an invalid read An encoderERT module that has set the Last Good Read flag will cause an Invalid Read to displayin the FDM Consumption field Marginal readabilitydue to wat...

Page 45: ...he 100W R to a Remote Meter Register i i Connecting the Leak Sensor to the 100W R and 100WP R ERT Modules i i D Direct Mounting to the Meter Register i i H How This Document is Organized i I Initializ...

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